CN101985965A - Automobile energy renewable vibration absorber - Google Patents
Automobile energy renewable vibration absorber Download PDFInfo
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- CN101985965A CN101985965A CN 201010142657 CN201010142657A CN101985965A CN 101985965 A CN101985965 A CN 101985965A CN 201010142657 CN201010142657 CN 201010142657 CN 201010142657 A CN201010142657 A CN 201010142657A CN 101985965 A CN101985965 A CN 101985965A
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Abstract
本发明公开了一种汽车能量再生减振器,包括上工作缸和下工作缸,所述下工作缸可滑动地连接在所述上工作缸中,在所述上工作缸中设有一个回能电机和一个传动机构;在下工作缸中设有一个运动转换机构。所述运动转换机构为一个滚珠丝杆副,它将汽车轮子的振动而引起的直线运动转换成旋转运动并通过所述传动机构中的离合方向互为相反的超越离合器将上下运动转换成同一方向的旋转运动,通过回能电机将能量转换成电能加以利用。
The invention discloses an automobile energy regenerative shock absorber, which comprises an upper working cylinder and a lower working cylinder, the lower working cylinder is slidably connected to the upper working cylinder, and a return cylinder is arranged in the upper working cylinder. Energy motor and a transmission mechanism; a motion conversion mechanism is provided in the lower working cylinder. The motion conversion mechanism is a ball screw pair, which converts the linear motion caused by the vibration of the car wheel into rotary motion and converts the up and down motion into the same direction through the overrunning clutch with opposite clutch directions in the transmission mechanism The rotary motion of the motor is converted into electrical energy by the regenerative motor for utilization.
Description
技术领域technical field
本发明涉及一种能量回收技术,特别是涉及用于回收汽车在行驶过程中产生的振动能量的汽车减振器。The invention relates to an energy recovery technology, in particular to an automobile shock absorber used for recovering the vibration energy generated during the running of the automobile.
背景技术Background technique
汽车悬架是一个含有弹性和阻尼元件的振动非线性系统,该系统在路面不平度和发动机振源激励下会产生随机振动。通常情况下,这部分振动机械能是由汽车悬架减振器将其转化为热能白白耗散掉,尤其在重型货车中,这部分的能量还是相当大的,应当加以回收利用。The automobile suspension is a vibrating nonlinear system containing elastic and damping elements, which will generate random vibrations under the excitation of road irregularities and engine vibration sources. Usually, this part of vibration mechanical energy is converted into heat energy by the automobile suspension shock absorber and dissipated in vain. Especially in heavy trucks, this part of energy is still quite large and should be recycled.
据检索,目前已经有将汽车悬架振动能量回收的装置,如公开号为CN1562652A的中国专利申请公开了一种车用馈能型悬架,该车用馈能型悬架由弹簧、馈能油缸、馈能功率调节器、单向阀、储能器、液压耗能组件(液压动力制动器、液压动力转向器等)、液压油箱和油 管组成。可以将传统被动悬架系统中的阻尼元件所消耗的能量转化成液压能并储存在储能器中,反馈所获得的液压能可以供车辆上的液压耗能组件使用,使车辆获得良好的经济性。According to retrieval, at present there is a device for recovering the vibration energy of the automobile suspension, such as the Chinese patent application whose publication number is CN1562652A discloses a kind of energy-feeding suspension for vehicles, which is composed of springs, energy-feeding suspensions Oil cylinder, feed power regulator, check valve, accumulator, hydraulic energy consumption components (hydraulic power brake, hydraulic power steering, etc.), hydraulic oil tank and oil pipe. The energy consumed by the damping elements in the traditional passive suspension system can be converted into hydraulic energy and stored in the accumulator, and the hydraulic energy obtained by feedback can be used by the hydraulic energy-consuming components on the vehicle, so that the vehicle can obtain good economic performance. sex.
又如公开号为CN101550979A的中国专利申请公开了一种回收振动能量的汽车减振器,它包括减振器体和安装衬套,其特征在于,还包括外套筒、减振器芯、连接杆和复位弹簧;所述复位弹簧设置在外套筒内,复位弹簧的两端分别与外套筒和减振器体上 端相连;所述减振器体内设有空腔,所述减振器芯可相对减振器体上下运动的设置在减振器体空腔内,减振器芯的上端通过连接杆与外套筒相连;所述减振器芯上设 有磁极,所述减振器体为其上设有绕组的导磁体。本发明以直线发电机来吸收车辆上下振动产生的能量,直接输出电能加以利用。Another example is that the Chinese patent application whose publication number is CN101550979A discloses a car shock absorber for recovering vibration energy, which includes a shock absorber body and a mounting bush, and is characterized in that it also includes an outer sleeve, a shock absorber core, a connecting Rod and return spring; the return spring is arranged in the outer sleeve, and the two ends of the return spring are respectively connected with the outer sleeve and the upper end of the shock absorber body; the shock absorber body is provided with a cavity, and the shock absorber The core can move up and down relative to the shock absorber body and is arranged in the cavity of the shock absorber body. The upper end of the shock absorber core is connected with the outer sleeve through a connecting rod; the shock absorber core is provided with magnetic poles, and the shock absorber core The body is a magnetic conductor with windings on it. The invention uses a linear generator to absorb the energy generated by the up and down vibration of the vehicle, and directly outputs electric energy for utilization.
还有如公告号为CN2811056Y的中国专利公开了一种永磁式馈能型悬架,由弹簧、能量转化磁路和馈能电路组成;能量转化磁路由共用铁芯的励磁永磁体与馈能线圈组成;馈能电路由馈能线圈与整流器总成和蓄电池由电磁导线依次连接成回路;弹簧与励磁永磁体和馈能线圈组成馈能装置机械并联于簧载质量与车轴之间。本发明可以将传统被动悬架系统中的阻尼元件所消耗的能量转化成电能并储存在蓄电池中,反馈所获得的电能可以供汽车上的其他用电器使用,使汽车获得良好的经济性。There is also a Chinese patent with the notification number CN2811056Y disclosing a permanent-magnet type energy-feeding suspension, which is composed of a spring, an energy conversion magnetic circuit and an energy-feeding circuit; The energy feeding circuit is composed of the energy feeding coil, the rectifier assembly and the storage battery, which are sequentially connected by electromagnetic wires to form a loop; the spring, the excitation permanent magnet and the energy feeding coil form the energy feeding device, which is mechanically connected in parallel between the sprung mass and the axle. The invention can convert the energy consumed by the damping elements in the traditional passive suspension system into electric energy and store it in the storage battery, and the electric energy obtained by feedback can be used by other electrical appliances on the automobile, so that the automobile can obtain good economy.
上述三种对汽车振动能量的回收利用的技术方案中,有以液压储能形式的能量回收,有以直线电机为能量回收装置的,有以电磁感应线圈为回收装置的,但液压储能存在能量利用不方便的缺点,直线电机存在成本高、控制复杂等缺点以及电磁感应线圈回收装置存在体积大、效率低等缺点。Among the above three technical schemes for recycling the vibration energy of automobiles, there are energy recovery in the form of hydraulic energy storage, some use linear motors as energy recovery devices, and some use electromagnetic induction coils as recovery devices, but hydraulic energy storage exists The shortcomings of energy utilization are inconvenient, the linear motor has the disadvantages of high cost and complicated control, and the electromagnetic induction coil recovery device has the disadvantages of large volume and low efficiency.
发明内容Contents of the invention
本发明的目的在于解决上述现有能量回收减振器结构复杂、成本高和体积大的问题,提供一种结构紧凑、简洁、效率高的汽车能量再生减振器,以一种简单的机电手段将悬架振动机械能回收转换为电能。The purpose of the present invention is to solve the problems of complex structure, high cost and large volume of the existing energy recovery shock absorber, and to provide a compact, simple and high-efficiency automotive energy regeneration shock absorber, with a simple electromechanical means Convert suspension vibration mechanical energy recovery into electrical energy.
本发明技术方案是:一种汽车能量再生减振器,包括上工作缸、下工作缸、回能电机、运动转换机构和传动机构;所述下工作缸可滑动地连接到所述上工作缸;所述运动转换机构将汽车轮子的振动而引起的直线运动转换成旋转运动;所述传动机构将所述旋转运动传送到所述回能电机,通过所述回能电机产生电能;其特征在于:所述运动转换机构安装在所述的下工作缸中,为滚珠丝杆副,包括滚珠丝杆和丝杆螺母;所述丝杆螺母连接在下工作缸上,所述滚珠丝杆安装在上工作缸上并设有上端主轴与所述传动机构连接;所述传动机构包括第一超越离合器和第二超越离合器,其分别连接在所述滚珠丝杆上,所述二个超越离合器的离合方向互为相反。通过滚珠丝杆副进行运动 转换,使减振器的结构更为紧凑,同时,可提高其转换的可靠性和转换效率;二个离合方向互为相反的超越离合器,可以将所述上工作缸的向上运动和向下运动均转换成同一方向的旋转运动,提高了所述回能电机产生电能的效率,使汽车的振动部分得到回收。The technical solution of the present invention is: an automobile energy regenerative shock absorber, including an upper working cylinder, a lower working cylinder, an energy recovery motor, a motion conversion mechanism and a transmission mechanism; the lower working cylinder is slidably connected to the upper working cylinder ; The motion conversion mechanism converts the linear motion caused by the vibration of the car wheel into a rotary motion; the transmission mechanism transmits the rotary motion to the energy recovery motor, and generates electric energy through the energy recovery motor; it is characterized in that : the motion conversion mechanism is installed in the lower working cylinder, which is a ball screw pair, including a ball screw and a screw nut; the screw nut is connected to the lower working cylinder, and the ball screw is installed on the upper The working cylinder is also provided with an upper main shaft connected to the transmission mechanism; the transmission mechanism includes a first overrunning clutch and a second overrunning clutch, which are respectively connected to the ball screw, and the clutch direction of the two overrunning clutches opposite to each other. Through the motion conversion of the ball screw pair, the structure of the shock absorber is more compact, and at the same time, the reliability and conversion efficiency of its conversion can be improved; the two overrunning clutches with opposite clutch directions can move the upper working cylinder The upward movement and downward movement of the motor are converted into rotational movement in the same direction, which improves the efficiency of the energy recovery motor to generate electric energy, and recycles the vibrating part of the vehicle.
作为优选,所述传动机构安装在所述上工作缸中,还包括第一主动齿轮、第二主动齿轮、第一齿圈、第二齿圈、第三齿圈和二个行星齿轮;所述第一超越离合器和第二超越离合器的内圈与所述丝杆上端主轴连接,所述第一超越离合器和第二超越离合器的外圈分别与所述第一主动齿轮和第二主动齿轮连接;所述第一齿圈、第二齿圈和第三齿圈固化为一体,所述第一主动齿轮有选择地通过所述二个行星齿轮与所述第一齿圈啮合;所述第二主动齿轮有选择地与所述第二齿圈啮合。通过三个固化为一体的齿圈的设置,使传动机构的结构非常紧凑,可以完全设置在所述上工作缸内,使整个减振器更为简洁、可靠。Preferably, the transmission mechanism is installed in the upper working cylinder, and further includes a first driving gear, a second driving gear, a first ring gear, a second ring gear, a third ring gear and two planetary gears; The inner rings of the first overrunning clutch and the second overrunning clutch are connected to the main shaft at the upper end of the screw mandrel, and the outer rings of the first overrunning clutch and the second overrunning clutch are respectively connected with the first driving gear and the second driving gear; The first ring gear, the second ring gear and the third ring gear are solidified as one, and the first driving gear selectively meshes with the first ring gear through the two planetary gears; the second driving gear A gear selectively meshes with the second ring gear. Through the setting of three solidified ring gears, the structure of the transmission mechanism is very compact, and can be completely arranged in the upper working cylinder, so that the whole shock absorber is more concise and reliable.
作为优选,在所述回能电机输入轴上还设有一个啮合齿轮,与所述传动机构上的第三齿圈啮合,所述第一齿圈、第二齿圈的旋转运动通过所述第三齿圈和啮合齿轮传输到所述回能电机。通过在回能电机上设置啮合齿轮来传输所述第一齿圈、第二齿圈的旋转运动到回能电机,便于回能电机与所述传动机构的连接安装。As a preference, a meshing gear is further provided on the input shaft of the recuperation motor, which meshes with the third ring gear on the transmission mechanism, and the rotation motion of the first ring gear and the second ring gear passes through the first ring gear and the second ring gear. Three ring gears and meshing gears are transmitted to the regenerative motor. The rotation movement of the first ring gear and the second ring gear is transmitted to the energy recovery motor by setting meshing gears on the energy recovery motor, which facilitates the connection and installation of the energy recovery motor and the transmission mechanism.
作为优选,所述传动机构还包括一个传动主轴和一个联轴器,在所述丝杆上端主轴通过所述联轴器连接在所述传动主轴上。在所述传动机构设置独立的传动主轴,并通过联轴器与所述丝杆上端主轴连接,便于所述滚珠丝杆与所述传动机构的连接安装。Preferably, the transmission mechanism further includes a transmission main shaft and a coupling, and the main shaft at the upper end of the screw rod is connected to the transmission main shaft through the coupling. The transmission mechanism is provided with an independent transmission main shaft, and is connected with the main shaft at the upper end of the screw rod through a coupling, so as to facilitate the connection and installation of the ball screw and the transmission mechanism.
作为优选,在所述上工作缸中设有一个回能电机安装支架和一个传动支架;所述回能电机安装支架设置于靠近上工作缸的上端;所述传动支架设置于靠近上工作缸的下端;所述回能电机安装的所述回能电机安装支架上,在所述传动支架上设有推力轴承,所述滚珠丝杆通过该推力轴承可转动地连接在所述传动支架上。该结构的设置更能满足所述回能电机、所述传动机构以及所述滚珠丝杆之间的连接和安装,使整体减振器更加紧凑、简洁。As a preference, a energy recovery motor mounting bracket and a transmission bracket are provided in the upper working cylinder; the energy recovery motor mounting bracket is arranged near the upper end of the upper working cylinder; the transmission bracket is arranged near the upper end of the upper working cylinder The lower end: on the installation bracket of the energy recovery motor installed on the energy recovery motor, a thrust bearing is provided on the transmission support, and the ball screw is rotatably connected to the transmission support through the thrust bearing. The setting of this structure can better meet the connection and installation among the energy recovery motor, the transmission mechanism and the ball screw, making the overall shock absorber more compact and simple.
作为优选,在所述上工作缸的底部和所述滚珠丝杆的下端还设有缓冲块,用于减少所述上工作缸的底部与所述下工作缸上端以及所述滚珠丝杆下端与所述下工作缸撞击,提高减振器的使用寿命。As a preference, a buffer block is also provided at the bottom of the upper working cylinder and the lower end of the ball screw to reduce the contact between the bottom of the upper working cylinder and the upper end of the lower working cylinder and the lower end of the ball screw. The impact of the lower working cylinder increases the service life of the shock absorber.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为图1的A部放大图。Fig. 2 is an enlarged view of part A of Fig. 1 .
编号说明Number description
1 上工作缸1 upper working cylinder
2 下工作缸2 lower working cylinder
3 滚珠丝杆3 ball screw
3a 丝杆上端主轴3a Spindle at the upper end of the screw
3b 丝杆缓冲块3b Screw buffer block
4 丝杆螺母4 screw nut
5 回能电机5 energy recovery motor
6 第一齿圈6 The first ring gear
7 第二齿圈7 Second ring gear
8 第三齿圈8 third ring gear
9 第一主动齿轮9 The first driving gear
10 第二主动齿轮10 Second driving gear
11 行星齿轮11 planetary gear
12 第一超越离合器12 The first overrunning clutch
13 第二超越离合器13 Second overrunning clutch
14 啮合齿轮14 meshing gear
15 传动主轴15 drive shaft
16 联轴器16 coupling
17 滚动轴承17 Rolling bearings
18 传动支架18 Transmission bracket
19 推力轴承19 thrust bearing
20 回能电机安装支架20 energy recovery motor mounting bracket
21 缓冲块支架21 Buffer block bracket
22 压缩缓冲块22 compressed buffer blocks
23 上吊环23 Hanging ring
24 下吊环24 lower ring
25 轴承档圈。25 Bearing retainer ring.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
参见图1 和图2,一种汽车能量再生减振器,包括上工作缸1、下工作缸2、回能电机5、滚珠丝杆3、丝杆螺母4、第一主动齿轮9、第二主动齿轮10、第一超越离合器12、第二超越离合器13、第一齿圈6、第二齿圈7、第三齿圈8、行星齿轮11、传动主轴15和啮合齿轮14。Referring to Fig. 1 and Fig. 2, an automobile energy regenerative shock absorber includes an upper working cylinder 1, a lower working cylinder 2, an
在所述下工作缸2的上端设有一个开口,所述丝杆螺母4连接在所述下工作缸2上端的该开口上;所述滚珠丝杆3的上端设有丝杆上端主轴3a,下端设有丝杆缓冲块3b,所述滚珠丝杆3与所述丝杆螺母4组成一个运动转换机构。An opening is provided at the upper end of the lower working cylinder 2, and the screw nut 4 is connected to the opening at the upper end of the lower working cylinder 2; the upper end of the ball screw 3 is provided with a main shaft 3a at the upper end of the screw, The lower end is provided with a screw buffer block 3b, and the ball screw 3 and the screw nut 4 form a motion conversion mechanism.
所述第一齿圈6、第二齿圈7和第三齿圈8固化为一体,其外圈上设有滚动轴承17与所述上工作缸1内壁连接;所述行星齿轮11通过销轴连接在一个传动支架18上;所述第一主动齿轮9、第二主动齿轮10、第一超越离合器12、第二超越离合器13、第一齿圈6、第二齿圈7、第三齿圈8、行星齿轮11、传动主轴15和啮合齿轮14组成一个传动机构。在该传动机构中,所述第一主动齿轮9和第二主动齿轮10分别固定在所述第一超越离合器12和第二超越离合器13的外圈上;所述第一超越离合器12和第二超越离合器13的内圈固定的所述传动主轴15上;所述第一主动齿轮9与所述二个行星齿轮11啮合,所述二个行星齿轮11再与所述第一齿圈6啮合;所述第二主动齿轮10与所述第二齿圈7啮合;所述第三齿圈8与所述啮合齿轮14啮合;所述第一超越离合器12和第二超越离合器13的离合方向互为相反,所述第一超越离合器12逆时针啮合,顺时针脱开;所述第二超越离合器13顺时针啮合,逆时针脱开。The
在所述上工作缸1内还设有回能电机安装支架20,所述回能电机5安装在该回能电机安装支架20上;在所述传动支架18的中间设有通孔,在所述上工作缸1的底部也设有一个轴孔,在该轴孔中设有二个推力轴承19,其上部设有轴承档圈25,所述丝杆上端主轴3a通过所述推力轴承19连接在该轴孔上,其伸入到所述上工作缸1内的部分通过一个联轴器16与伸出所述传动支架18所设通孔的传动主轴15连接。Also be provided with energy recovery
在所述上工作缸1的底部下面还设有一个缓冲块支架21,在所述缓冲块支架21上连接有一个压缩缓冲块22,并且该压缩缓冲块22套设在所述滚珠丝杆3伸出所述下工作缸2部分。在所述上工作缸1的上端和下工作缸2的底部还分别连接有上吊环23和下吊环24。A buffer block bracket 21 is also provided under the bottom of the upper working cylinder 1, and a compression buffer block 22 is connected to the buffer block bracket 21, and the compression buffer block 22 is sleeved on the ball screw 3 Stretch out the 2 parts of the lower working cylinder. An upper lifting ring 23 and a lower lifting ring 24 are respectively connected to the upper end of the upper working cylinder 1 and the bottom of the lower working cylinder 2 .
该能量再生减振器通过将汽车在行驶时产生的振动的直线运动通过运动转换机构转换成旋转运动并通过传动机构将旋转运动传输到回能电机,并由回能电机产生电能。该能量再生减振器工作时,当下工作缸2在振动力的推动下相对作向上运动(按图示位置确定,以下同),由于所述丝杆螺母4固定在所述下工作缸2上,所述下工作缸2的相对向上运动使所述滚珠丝杆3作逆时针旋转,由于所述第一超越离合器12逆时针啮合,顺时针脱开,所述第二超越离合器13顺时针啮合,逆时针脱开,所以,此时逆时针旋转的传动主轴15通过第一超越离合器12带动第一主动齿轮9作逆时针旋转,并通过与其啮合的行星齿轮8、第一齿圈6、第三齿圈8和啮合齿轮14带动回能电机5作逆时针旋转;当下工作缸2在振动力的推动下反弹,作向相对下运动并带动所述滚珠丝杆3作顺时针旋转,由于所述第一超越离合器12逆时针啮合,顺时针脱开,所述第二超越离合器13顺时针啮合,逆时针脱开,所以,此时顺时针旋转的传动主轴15通过第二超越离合器13带动第二主动齿轮9作顺时针旋转,进而带动与其啮合的第二齿圈7、第三齿圈8和啮合齿轮14带动回能电机5同样作逆时针旋转,从而保证不管下工作缸2是相对向上运动还是相对向下运动,均能使回能电机5作同一方向旋转。The energy regenerative shock absorber converts the linear motion of the vibration generated when the car is running into a rotary motion through a motion conversion mechanism, and transmits the rotary motion to the regenerative motor through the transmission mechanism, and the regenerative motor generates electric energy. When the energy regenerative shock absorber is working, the lower working cylinder 2 moves upward relatively under the push of the vibration force (determined according to the position shown in the figure, the same below), since the screw nut 4 is fixed on the lower working cylinder 2 , the relative upward movement of the lower working cylinder 2 causes the ball screw 3 to rotate counterclockwise, since the first overrunning
以上所述的实施例只是本发明的一种较佳方案,并非对本发明作任何形式上的限制,在不超过权利要求所记载的技术方案的前提下还有其它的变体及改型。The above-described embodiment is only a preferred solution of the present invention, and does not limit the present invention in any form. There are other variations and modifications under the premise of not exceeding the technical solution described in the claims.
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