CN101982934A - Soft starting device and method of high-power switching power supply - Google Patents
Soft starting device and method of high-power switching power supply Download PDFInfo
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技术领域technical field
本发明属于电源启动技术领域,特别涉及一种大功率开关电源的软启动装置及方法。The invention belongs to the technical field of power starting, and in particular relates to a soft starting device and method for a high-power switching power supply.
背景技术Background technique
在大功率开关电源的输入级电路中,与整流电路并联的滤波电容是大容量的电解电容而通过整流桥整流出来的电压也比较高。在上电瞬间,滤波电容两端电压为零,此时如果整流出来的电压不经过限流电阻而直接加到滤波电容两端,将会产生很大的冲击电流,极容易造成元器件的损坏。因此,我们必须设计一种装置,使得在上电的瞬间电容两端电压缓慢上升,以避免上述的故障出现,这就是我们所说的软启动问题。In the input stage circuit of a high-power switching power supply, the filter capacitor connected in parallel with the rectifier circuit is a large-capacity electrolytic capacitor, and the voltage rectified by the rectifier bridge is relatively high. At the moment of power-on, the voltage at both ends of the filter capacitor is zero. At this time, if the rectified voltage is directly applied to both ends of the filter capacitor without passing through the current-limiting resistor, a large inrush current will be generated, which will easily cause damage to components. . Therefore, we must design a device so that the voltage across the capacitor rises slowly at the moment of power-on, so as to avoid the above-mentioned faults, which is what we call the soft-start problem.
常用的软启动方法有以下四种方案:Commonly used soft start methods have the following four schemes:
(1)串接热敏电阻(1) Connect the thermistor in series
如图1所示,该软启动电路包括由二极管1、二极管2、二极管3、二极管4、二极管5、二极管6构成的整流桥以及热敏电阻7、电容8、绝缘栅晶体管9、绝缘栅晶体管10、绝缘栅晶体管11、绝缘栅晶体管12和变压器13,整流桥接交流电源的三条相线99、100、101;热敏电阻7为负温度系数的热敏电阻。具有负温度系数特性的热敏电阻7,室温电阻大,通电升温后热敏电阻7的电阻急剧下降。利用热敏电阻7这种特性,可以减少上电瞬间的冲击电流,同时降低电源正常工作时的功耗。这种方案的缺点在于,随着输入电流的增大,热敏电阻7上的功耗也增大,从而使得输入级电路的效率降低,进而制约着整个开关电源的总体效率。而在大功率开关电源中,输入电流较大。因此,这种软启动方案不适用于大功率开关电源。As shown in Figure 1, the soft start circuit includes a rectifier bridge composed of diode 1, diode 2,
(2)限流电阻、接触器切换(2) Current limiting resistor, contactor switching
如图2所示,该软启动电路包括由二极管14、二极管15、二极管16、二极管17、二极管18、二极管19构成的整流桥以及限流电阻20、接触器触点21、接触器线圈22、继电器触点23、继电器线圈24、电容25、绝缘栅晶体管26、绝缘栅晶体管27、绝缘栅晶体管28、绝缘栅晶体管29、变压器30,整流桥接交流电源的三条相线99、100、101;上电瞬间,接触器的线圈22不导通,接触器的触点21处于断开状态,整流电路通过限流电阻20对电容25充电,等电容25电压充到预设电压值时,继电器的线圈24导通,继电器的触点23闭合,使接触器的线圈22导通,接触器的触点21闭合,将限流电阻20短路,使得在电源正常工作时,限流电阻20不产生功耗,克服了方案(1)的缺点。这种方案的缺点在于,接触器的导电部分是活动触点,不适合通过大电流;继电器的动作电压会抖动及振荡,造成工作不可靠。As shown in Figure 2, the soft start circuit includes a rectifier bridge composed of
(3)晶闸管三相全桥半控整流(3) Thyristor three-phase full-bridge half-controlled rectification
如图3所示,该电路包括由二极管34、二极管35、二极管36、晶闸管31、晶闸管32、晶闸管33构成的半控整流桥以及滤波电容37、绝缘栅晶体管38、绝缘栅晶体管39、绝缘栅晶体管40、绝缘栅晶体管41和变压器42,整流桥接交流电源的三条相线99、100、101;上电启动时,控制晶闸管31、晶闸管32、晶闸管33的导通角,使得滤波电容37上的电压按设定的规律缓慢上升,实现软启动。这个方案的缺点在于,晶闸管半控整流桥价格贵,成本较高,而且需要对导通角进行控制,不允许无触发,触发电路设计复杂。As shown in Figure 3, the circuit includes a half-controlled rectifier bridge composed of diode 34, diode 35, diode 36,
(4)限流电阻、晶闸管切换(4) Current limiting resistor, thyristor switching
如图4所示,该电路包括由二极管43、二极管44、二极管45、二极管46、二极管47、二极管48构成的整流桥以及晶闸管49、限流电阻50、滤波电容51、绝缘栅晶体管52、绝缘栅晶体管53、绝缘栅晶体管54、绝缘栅晶体管55和变压器56,整流桥接交流电源的三条相线99、100、101;上电启动时,整流电路通过限流电阻50向滤波电容51充电,等滤波电容51电压充到期望值时,触发晶闸管49。此方案的缺点是不允许无触发。As shown in Figure 4, the circuit includes a rectifier bridge composed of
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的缺点与不足,提供一种结构简单、合理,能可靠地保证滤波电容电压先升到期望电压后脉冲发生电路再工作的大功率开关电源的软启动装置。The object of the present invention is to overcome the shortcomings and deficiencies of the above-mentioned prior art, and provide a soft start device for a high-power switching power supply that has a simple and reasonable structure and can reliably ensure that the filter capacitor voltage rises to the desired voltage first and then the pulse generating circuit restarts. .
本发明采用如下的技术方案:The present invention adopts following technical scheme:
大功率开关电源的软启动装置,包括软启动充电电路、三相桥式整流串联晶闸管电路、滤波电容电压检测电路、电流检测切换判决电路、脉冲电源充电电路、脉冲发生电路和滤波电容,软启动充电电路与三相桥式整流串联晶闸管电路并联连接;滤波电容电压检测电路与脉冲电源充电电路、三相桥式整流串联晶闸管电路连接;电流检测切换判决电路分别与脉冲电源充电电路、脉冲发生电路、软启动充电电路连接;所述脉冲电源充电电路与脉冲发生电路连接;脉冲发生电路分别与三相桥式整流串联晶闸管电路、软启动充电电路连接;所述软启动充电电路、三相桥式整流串联晶闸管电路、滤波电容电压检测电路、电流检测切换判决电路、脉冲电源充电电路、脉冲发生电路均与滤波电容连接;所述软启动充电电路、脉冲电源充电电路、三相桥式整流串联晶闸管电路分别外接三相交流电源。Soft start device for high-power switching power supply, including soft start charging circuit, three-phase bridge rectification series thyristor circuit, filter capacitor voltage detection circuit, current detection switching judgment circuit, pulse power supply charging circuit, pulse generating circuit and filter capacitor, soft start The charging circuit is connected in parallel with the three-phase bridge rectification series thyristor circuit; the filter capacitor voltage detection circuit is connected with the pulse power supply charging circuit and the three-phase bridge rectification series thyristor circuit; the current detection switching judgment circuit is respectively connected with the pulse power supply charging circuit and the pulse generating circuit , soft-start charging circuit connection; the pulse power supply charging circuit is connected with the pulse generating circuit; the pulse generating circuit is respectively connected with the three-phase bridge rectifier series thyristor circuit and the soft-start charging circuit; the soft-start charging circuit, the three-phase bridge The rectification series thyristor circuit, the filter capacitor voltage detection circuit, the current detection switching judgment circuit, the pulse power supply charging circuit, and the pulse generation circuit are all connected to the filter capacitor; the soft start charging circuit, the pulse power supply charging circuit, and the three-phase bridge rectification series thyristor The circuits are respectively externally connected with three-phase AC power supply.
所述三相桥式整流串联晶闸管电路包括第八二极管、第九二极管、第十二极管、第十一二极管、第十二二极管、第十三二极管和晶闸管,所述第八二极管、第九二极管、第十二极管、第十一二极管、第十二二极管和第十三二极管均为功率二极管;第八二极管与第十一二极管串联,第九二极管与第十二二极管串联,第十二极管与第十三二极管串联;第八二极管的阴极、第九二极管的阴极和第十二极管的阴极相互连接,且均与晶闸管的阳极连接;第十一二极管的阳极、第十二二极管的阳极和第十三二极管的阳极相互连接,且均与滤波电容的负极连接;晶闸管的阴极与滤波电容的正极连接,其门极与脉冲发生电路连接;所述第八二极管的阳极与第十一二极管的阴极之间、第九二极管的阳极与第十二二极管的阴极之间、第十二极管的阳极与第十三二极管的阴极之间分别通过引出引线外接到三相交流电源的三条相线上,且第十一二极管的阴极、第十二二极管的阴极、第十三二极管的阴极分别与软启动充电电路连接。The three-phase bridge rectification series thyristor circuit includes an eighth diode, a ninth diode, a tenth diode, an eleventh diode, a twelfth diode, a thirteenth diode and Thyristor, the eighth diode, the ninth diode, the tenth diode, the eleventh diode, the twelfth diode and the thirteenth diode are all power diodes; The pole tube is connected in series with the eleventh diode, the ninth diode is connected in series with the twelfth diode, the tenth diode is connected in series with the thirteenth diode; the cathode of the eighth diode, the ninth second diode The cathode of the pole tube and the cathode of the tenth diode are connected to each other, and both are connected to the anode of the thyristor; the anode of the eleventh diode, the anode of the twelfth diode and the anode of the thirteenth diode are connected to each other connected, and both are connected to the negative pole of the filter capacitor; the cathode of the thyristor is connected to the positive pole of the filter capacitor, and its gate is connected to the pulse generating circuit; between the anode of the eighth diode and the cathode of the eleventh diode , between the anode of the ninth diode and the cathode of the twelfth diode, and between the anode of the tenth diode and the cathode of the thirteenth diode, are respectively connected to the three-phase AC power supply through the lead wires On the phase line, the cathodes of the eleventh diode, the twelfth diode, and the thirteenth diode are respectively connected to the soft-start charging circuit.
所述软启动充电电路包括第四二极管、第六二极管、第七二极管、第十三电阻和第十四电阻,所述第四二极管、第六二极管和第七二极管均为整流二极管;第十三电阻与第十四电阻串联,第十三电阻的另一端分别与第四二极管的阴极、第六二极管的阴极、第七二极管的阴极连接,第十四电阻的另一端分别与电流检测切换判决电路、滤波电容的正极、脉冲发生电路连接;第四二极管的阳极、第六二极管的阳极、第七二极管的阳极分别与三相交流电源的三条相线连接,且分别与三相桥式整流串联晶闸管电路中第十一二极管的阴极、第十二二极管的阴极、第十三二极管的阴极连接。The soft start charging circuit includes a fourth diode, a sixth diode, a seventh diode, a thirteenth resistor and a fourteenth resistor, and the fourth diode, the sixth diode and the first The seven diodes are all rectifier diodes; the thirteenth resistor is connected in series with the fourteenth resistor, and the other end of the thirteenth resistor is respectively connected to the cathode of the fourth diode, the cathode of the sixth diode, and the cathode of the seventh diode The other end of the fourteenth resistor is connected to the current detection switching judgment circuit, the positive pole of the filter capacitor, and the pulse generating circuit respectively; the anode of the fourth diode, the anode of the sixth diode, and the seventh diode The anodes are respectively connected to the three phase lines of the three-phase AC power supply, and are respectively connected to the cathode of the eleventh diode, the cathode of the twelfth diode, and the thirteenth diode in the three-phase bridge rectifier series thyristor circuit. the cathode connection.
所述电流检测切换判决电路包括第五二极管、第三二极管、第四电阻、第六电容、第九电阻、第十一电阻和第四三极管,所述第六电容为电解电容;第五二极管的阳极连接在软启动充电电路中的第十三电阻与第十四电阻之间,第五二极管的阴极分别与第三二极管的阳极、第六电容的正极连接;第三二极管的阳极与第六电容的正极连接,其阴极分别与第四电阻的一端、脉冲电源充电电路连接;第四电阻的另一端与第六电容的负极、脉冲电源充电电路连接;所述第九电阻的一端与第五二极管的阴极、第三二极管的阳极、第六电容的正极连接,其另一端与第十一电阻、第四三极管的基极连接;第十一电阻的一端与第四三极管的基极连接,另一端与第六电容的负极连接;第四三极管的发射极与第六电容的负极连接,其集电极与脉冲发生电路连接,第六电容的负极分别与滤波电容的正极、软启动充电电路中的第十四电阻连接。The current detection switching decision circuit includes a fifth diode, a third diode, a fourth resistor, a sixth capacitor, a ninth resistor, an eleventh resistor and a fourth triode, and the sixth capacitor is an electrolytic capacitor; the anode of the fifth diode is connected between the thirteenth resistor and the fourteenth resistor in the soft-start charging circuit, and the cathode of the fifth diode is respectively connected to the anode of the third diode and the sixth capacitor Positive connection; the anode of the third diode is connected to the positive pole of the sixth capacitor, and its cathode is respectively connected to one end of the fourth resistor and the pulse power supply charging circuit; the other end of the fourth resistor is charged to the negative pole of the sixth capacitor and the pulse power supply Circuit connection; one end of the ninth resistor is connected to the cathode of the fifth diode, the anode of the third diode, and the anode of the sixth capacitor, and the other end is connected to the base of the eleventh resistor and the fourth triode. One end of the eleventh resistor is connected to the base of the fourth transistor, and the other end is connected to the negative electrode of the sixth capacitor; the emitter of the fourth transistor is connected to the negative electrode of the sixth capacitor, and its collector is connected to the negative electrode of the sixth capacitor. The pulse generating circuit is connected, and the negative pole of the sixth capacitor is respectively connected with the positive pole of the filter capacitor and the fourteenth resistor in the soft-start charging circuit.
所述脉冲电源充电电路包括变压器、第一二极管、第一三极管、第二电阻、第二二极管和第一电容,所述第一电容为电解电容,变压器的初级两端分别与三相交流电源的零线和一个相线连接,其次级一端与滤波电容电压检测电路中第三三极管的集电极连接,其次级另一端与第一二极管的阳极连接,第一二极管的阴极与第一三极管的发射极连接,第一三极管的基极与第二二极管的阳极连接,第二二极管的阴极与电流检测切换判决电路连接;第一三极管的集电极与第一电容的正极、脉冲发生电路连接;第一电容的负极与电流检测切换判决电路、滤波电容的正极连接;所述第二电阻一端连接在第一二极管的阴极与第一三极管的发射极之间,另一端连接在第一三极管的基极与第二二极管的阳极之间。The pulse power supply charging circuit includes a transformer, a first diode, a first triode, a second resistor, a second diode and a first capacitor, the first capacitor is an electrolytic capacitor, and the primary two ends of the transformer are respectively It is connected to the zero line and one phase line of the three-phase AC power supply, one end of its secondary is connected to the collector of the third transistor in the filter capacitor voltage detection circuit, and the other end of the secondary is connected to the anode of the first diode. The cathode of the diode is connected to the emitter of the first triode, the base of the first triode is connected to the anode of the second diode, and the cathode of the second diode is connected to the current detection switching judgment circuit; The collector of a triode is connected to the positive pole of the first capacitor and the pulse generating circuit; the negative pole of the first capacitor is connected to the current detection switching judgment circuit and the positive pole of the filter capacitor; one end of the second resistor is connected to the first diode between the cathode of the first triode and the emitter of the first triode, and the other end is connected between the base of the first triode and the anode of the second diode.
所述脉冲发生电路包括第一电阻、第二三极管、单结晶体管、第十二电阻、第三电阻、第二电容、第十电阻、第五电容、第四电容和第八电阻,第一电阻的一端分别与脉冲电源充电电路连接,另一端与第二三极管的发射极连接;第二三极管的集电极与单结晶体管的门极连接,第二三极管的基极与单结晶体管的阳极连接;单结晶体管的阴极与第十二电阻的一端连接,第十二电阻的另一端与三相桥式整流串联晶闸管电路中的晶闸管的门极连接;第三电阻的一端分别与第一电阻、第二三极管的发射极连接,另一端分别与第二三极管的基极、单结晶体管的阳极、电流检测切换判决电路连接;第二电容的一端与单结晶体管的阳极连接,另一端与电流检测切换判决电路中第六电容的负极、滤波电容的正极连接;第十电阻和第五电容的一端均与单结晶体管的阴极连接,另一端均与电流检测切换判决电路中第六电容的负极、滤波电容的正极连接;第四电容与第八电阻并联,且其一端均与单结晶体管的门极、第二三极管的集电极连接,另一端均与电流检测切换判决电路中第六电容的负极、滤波电容的正极连接;所述第十电阻、第五电容、第四电容和第八电阻均与软启动充电电路连接。The pulse generating circuit includes a first resistor, a second triode, a unijunction transistor, a twelfth resistor, a third resistor, a second capacitor, a tenth resistor, a fifth capacitor, a fourth capacitor and an eighth resistor, and the One end of a resistor is respectively connected to the pulse power supply charging circuit, and the other end is connected to the emitter of the second triode; the collector of the second triode is connected to the gate of the unijunction transistor, and the base of the second triode It is connected to the anode of the unijunction transistor; the cathode of the unijunction transistor is connected to one end of the twelfth resistor, and the other end of the twelfth resistor is connected to the gate of the thyristor in the three-phase bridge rectification series thyristor circuit; the third resistor One end is respectively connected to the first resistor and the emitter of the second triode, and the other end is respectively connected to the base of the second triode, the anode of the unijunction transistor, and the current detection switching judgment circuit; one end of the second capacitor is connected to the single The anode of the junction transistor is connected, and the other end is connected with the negative pole of the sixth capacitor and the positive pole of the filter capacitor in the current detection switching judgment circuit; one end of the tenth resistor and the fifth capacitor are connected with the cathode of the unijunction transistor, and the other end is connected with the current The negative pole of the sixth capacitor in the detection switching judgment circuit is connected to the positive pole of the filter capacitor; the fourth capacitor is connected in parallel with the eighth resistor, and one end thereof is connected to the gate electrode of the unijunction transistor and the collector electrode of the second triode, and the other end All are connected to the negative pole of the sixth capacitor and the positive pole of the filter capacitor in the current detection switching decision circuit; the tenth resistor, the fifth capacitor, the fourth capacitor and the eighth resistor are all connected to the soft-start charging circuit.
所述第一电阻的一端分别与脉冲电源充电电路中第一电容的正极、第一三极管的集电极连接,另一端与第二三极管的发射极连接;所述第三电阻的一端分别与第一电阻、第二三极管的发射极连接,另一端分别与第二三极管的基极、单结晶体管的阳极、电流检测切换判决电路中第四三极管的集电极连接。One end of the first resistor is respectively connected to the positive pole of the first capacitor in the pulse power supply charging circuit and the collector of the first triode, and the other end is connected to the emitter of the second triode; one end of the third resistor The first resistor and the emitter of the second triode are respectively connected, and the other end is respectively connected with the base of the second triode, the anode of the unijunction transistor, and the collector of the fourth triode in the current detection switching judgment circuit .
所述滤波电容电压检测电路包括第三三极管、第三电容以及依次串联的第六电阻、第七电阻和第五电阻,所述第三电容为电解电容;第五电阻的另一端与滤波电容的正极、第三电容的正极、第三三极管的发射极连接,第六电阻的另一端与滤波电容的负极、三相桥式整流串联晶闸管电路连接;第三电容的负极连接在第七电阻和第五电阻之间并与第三三极管的基极连接;第三三极管的基极连接在第七电阻和第五电阻之间,第三三极管的集电极与脉冲电源充电电路中变压器次级的一端连接。The filter capacitor voltage detection circuit includes a third triode, a third capacitor, and a sixth resistor, a seventh resistor, and a fifth resistor connected in series in sequence, the third capacitor is an electrolytic capacitor; the other end of the fifth resistor is connected to the filter The positive pole of the capacitor, the positive pole of the third capacitor, and the emitter of the third triode are connected, and the other end of the sixth resistor is connected to the negative pole of the filter capacitor and the three-phase bridge rectifier series thyristor circuit; the negative pole of the third capacitor is connected to the Between the seventh resistor and the fifth resistor and connected to the base of the third transistor; the base of the third transistor is connected between the seventh resistor and the fifth resistor, and the collector of the third transistor is connected to the pulse One end of the transformer secondary in the power charging circuit is connected.
由上述装置实现的大功率开关电源的软启动方法,包括如下步骤:The soft start method of the high-power switching power supply realized by the above-mentioned device comprises the following steps:
(1)大功率开关电源通过接入三相交流电上电;(1) The high-power switching power supply is powered on by connecting to the three-phase alternating current;
(2)软启动充电电路对滤波电容进行充电;(2) The soft start charging circuit charges the filter capacitor;
(3)电流检测切换判决电路对软启动充电电路的电流进行检测,同时,滤波电容电压检测电路对滤波电容两端的电压进行检测,若软启动充电电路的电流和滤波电容两端的电压都同时满足条件,则脉冲电源充电电路工作;(3) The current detection switching judgment circuit detects the current of the soft-start charging circuit. At the same time, the filter capacitor voltage detection circuit detects the voltage across the filter capacitor. If the current of the soft-start charging circuit and the voltage across the filter capacitor both meet conditions, the pulse power supply charging circuit works;
(4)在步骤(3)的基础上,电流检测切换判决电路对软启动充电电路的电流进行检测,若软启动充电电路的电流小至使电流检测切换判决电路中的第四三极管截止,则脉冲发生电路工作;(4) On the basis of step (3), the current detection switching judgment circuit detects the current of the soft-start charging circuit, if the current of the soft-start charging circuit is so small that the fourth triode in the current detection switching judgment circuit is cut off , the pulse generating circuit works;
(5)脉冲发生电路产生脉冲,触发三相桥式整流串联晶闸管电路中的晶闸管,切换为三相桥式整流串联晶闸管电路对滤波电容进行充电,完成大功率开关电源的软启动。(5) The pulse generation circuit generates pulses, triggers the thyristors in the three-phase bridge rectification series thyristor circuit, switches to the three-phase bridge rectification series thyristor circuit to charge the filter capacitor, and completes the soft start of the high-power switching power supply.
所述步骤(2)中软启动充电电路对滤波电容进行充电的具体步骤包括:三相交流电的三条相线上的电流分别经由软启动充电电路中的第四二极管、第六二极管、第七二极管与三相桥式整流串联晶闸管电路中的第十一二极管、第十二二极管、第十三二极管构成三相全桥整流电路输出,再依次通过第十三电阻、第十四电阻给滤波电容充电;The specific steps that the soft-start charging circuit charges the filter capacitor in the step (2) include: the currents on the three phase lines of the three-phase alternating current pass through the fourth diode, the sixth diode, the The seventh diode and the eleventh diode, the twelfth diode, and the thirteenth diode in the three-phase bridge rectification series thyristor circuit constitute the output of the three-phase full-bridge rectifier circuit, and then pass through the tenth diode in turn. The three resistors and the fourteenth resistor charge the filter capacitor;
所述步骤(3)中,当软启动充电电路的电流小于设定值且滤波电容两端的电压大于设定值时,则脉冲电源充电电路中的第一三极管导通,以使脉冲电源充电电路工作;三相交流电通过其零线和相线向变压器提供电流,电流分别经第一二极管、第一三极管、第二电阻、第二二极管和第一电容,通过第一电容进行储能,为脉冲发生电路供电;In the step (3), when the current of the soft-start charging circuit is less than the set value and the voltage at both ends of the filter capacitor is greater than the set value, the first triode in the pulse power supply charging circuit is turned on, so that the pulse power supply The charging circuit works; the three-phase alternating current supplies current to the transformer through its zero line and phase line, and the current passes through the first diode, the first triode, the second resistor, the second diode and the first capacitor respectively, and passes through the first A capacitor stores energy and supplies power to the pulse generating circuit;
所述步骤(5)中,脉冲发生电路触发三相桥式整流串联晶闸管电路中的晶闸管的具体步骤包括:电流检测切换判决电路中的第六电容上的电压随滤波电容充电电流的不断减小而下降至设定值时,第四三极管由导通变为截止,脉冲发生电路经由第一电阻、第三电阻及第二三极管给第四电容充电,当第二电容上的电压上升至接近脉冲电源充电电路中的第一电容上的电压时,第二三极管截止,使得第四电容经第八电阻放电,当第四电容上的电压下降到一定值时单结晶体管被触发,在第十电阻及第五电容上形成一个脉冲电压并经第十二电阻触发三相桥式整流串联晶闸管电路中的晶闸管;晶闸管被触发后,由第八二极管、第九二极管、第十二极管及第十一二极管、第十二二极管、第十三二极管构成的三相全桥整流电路经由晶闸管给滤波电容充电,从而完成软启动充电电路向三相桥式整流串联晶闸管电路的切换。In the step (5), the specific steps of the pulse generation circuit triggering the thyristor in the three-phase bridge rectification series thyristor circuit include: the voltage on the sixth capacitor in the current detection switching judgment circuit decreases continuously with the charging current of the filter capacitor When it drops to the set value, the fourth transistor changes from on to off, and the pulse generating circuit charges the fourth capacitor through the first resistor, the third resistor and the second transistor, and when the voltage on the second capacitor When it rises to close to the voltage on the first capacitor in the pulse power supply charging circuit, the second triode is turned off, so that the fourth capacitor is discharged through the eighth resistor, and when the voltage on the fourth capacitor drops to a certain value, the unijunction transistor is turned off. trigger, a pulse voltage is formed on the tenth resistor and the fifth capacitor, and the thyristor in the three-phase bridge rectification series thyristor circuit is triggered by the twelfth resistor; after the thyristor is triggered, the eighth diode, the ninth two-pole The three-phase full-bridge rectifier circuit composed of the tenth diode, the eleventh diode, the twelfth diode, and the thirteenth diode charges the filter capacitor through the thyristor, thereby completing the soft-start charging circuit to the Three-phase bridge rectifier switching in series thyristor circuits.
本发明的原理:当大功率开关电源上电时,软启动充电电路对大容量滤波电容进行充电,此时滤波电容两端电压较低,并没有高于设定的电压值,而且此时充电电流较大,也没有小于设定的电流值,脉冲电源充电电路不能进入运行状态。随着滤波电容两端电压的不断增加,当滤波电容的电压高于设定的电压值,但此时软启动充电电流(软启动充电电路的电流)仍然高于设定值,脉冲电源充电电路仍然不能进入运行状态。随着软启动充电电流的不断减少,当充电电流低于设定值,即表明整流电路输出电压与滤波电容两端电压的差值小于设定值,此时脉冲电源充电电路投入运行,当充电电流进一步减小到另一设定值时,脉冲发生电路投入运行,此时滤波电容的充电电路由软启动充电电路切换到三相桥式整流串联晶闸管电路,从而实现了在期望的滤波电容电压下充电电路的切换。电流检测切换判决电路与滤波电容电压检测电路对于脉冲电源充电电路的控制是“与”逻辑,即只有两个电路达到设定的目标时,脉冲电源充电电路才会投入运行。The principle of the present invention: when the high-power switching power supply is powered on, the soft-start charging circuit charges the large-capacity filter capacitor. At this time, the voltage across the filter capacitor is low and is not higher than the set voltage value. If the current is large and not less than the set current value, the charging circuit of the pulse power supply cannot enter the running state. As the voltage across the filter capacitor continues to increase, when the voltage of the filter capacitor is higher than the set voltage value, but at this time the soft-start charging current (the current of the soft-start charging circuit) is still higher than the set value, the pulse power charging circuit Still can't get into running state. As the soft-start charging current decreases, when the charging current is lower than the set value, it means that the difference between the output voltage of the rectifier circuit and the voltage across the filter capacitor is less than the set value. At this time, the pulse power supply charging circuit is put into operation. When charging When the current is further reduced to another set value, the pulse generating circuit is put into operation. At this time, the charging circuit of the filter capacitor is switched from the soft-start charging circuit to the three-phase bridge rectification series thyristor circuit, thus realizing the desired filter capacitor voltage. Switching of the lower charging circuit. The control of the pulse power supply charging circuit by the current detection switching judgment circuit and the filter capacitor voltage detection circuit is "AND" logic, that is, only when the two circuits reach the set target, the pulse power supply charging circuit will be put into operation.
第五电阻、第六电阻和第七电阻对滤波电容两端电压进行分压,当第五电阻分得的电压达到第三三极管发射结的导通电压时,脉冲电源充电电路的变压器次级才能输出电流。这样我们可以通过适当选取第五电阻、第五电阻和第七电阻这三个电阻的阻值,来控制第三三极管在滤波电容两端电压达到期望的值时才导通,第三电容起滤波作用,防止高频干扰电压致使第三三极管导通。The fifth resistor, the sixth resistor and the seventh resistor divide the voltage across the filter capacitor. When the voltage divided by the fifth resistor reaches the conduction voltage of the emitter junction of the third triode, the transformer of the pulse power supply charging circuit level to output current. In this way, we can control the third triode to turn on when the voltage across the filter capacitor reaches the desired value by properly selecting the resistance values of the fifth resistor, the fifth resistor and the seventh resistor, and the third capacitor It acts as a filter to prevent the high-frequency interference voltage from causing the third transistor to conduct.
第十三电阻、第十四电阻既充当软启动充电电路的限流电阻,同时又兼负检测充电电流的任务。降在第十四电阻两端的电压通过第五二极管对第六电容充电,使得第六电容两端的电压基本与第十四电阻上的压降相等。当软启动充电电流较大时,降在第十三电阻、第十四电阻上的电压较高,第六电容上的电压也较高,变压器是一个降压变压器,次级电压有效值为9伏,经第一二极管输出的峰值电压约12伏,因此,当第六电容上的电压高于12伏时,第二二极管总是处于截止状态,使得第一三极管因基极电流为零,而处于截止状态,从而不能对第一电容充电,从而使得以第一电容为电源的脉冲发生电路不能工作。在滤波电容两端电压高于设定的电压值的情况下,当软启动充电电流小到使第六电容上的电压低于12伏时,第二二极管开始导通,使得第一三极管导通,对第一电容进行充电,即脉冲电源充电电路工作。第九电阻、第十一电阻对第六电容分压,适当选择第九电阻、第十一电阻的阻值,使得第六电容上的电压大于某个适当的值时第四三极管饱和导通,导致第二电容不能被充电,脉冲发生电路不工作。当第六电容两端的电压小于某个阈值时第四三极管截止,脉冲发生电路投入工作。The thirteenth resistor and the fourteenth resistor not only act as the current limiting resistors of the soft-start charging circuit, but also perform the task of detecting the charging current. The voltage dropped across the fourteenth resistor charges the sixth capacitor through the fifth diode, so that the voltage across the sixth capacitor is basically equal to the voltage drop across the fourteenth resistor. When the soft-start charging current is large, the voltage dropped on the thirteenth resistor and the fourteenth resistor is high, and the voltage on the sixth capacitor is also high. The transformer is a step-down transformer, and the effective value of the secondary voltage is 9 Volts, the peak voltage output by the first diode is about 12 volts, therefore, when the voltage on the sixth capacitor is higher than 12 volts, the second diode is always in the cut-off state, so that the first triode is basically The polar current is zero and is in a cut-off state, so that the first capacitor cannot be charged, so that the pulse generating circuit using the first capacitor as a power supply cannot work. When the voltage across the filter capacitor is higher than the set voltage value, when the soft-start charging current is so small that the voltage on the sixth capacitor is lower than 12 volts, the second diode starts to conduct, so that the first three The pole transistor is turned on to charge the first capacitor, that is, the pulse power supply charging circuit works. The ninth resistor and the eleventh resistor divide the voltage on the sixth capacitor, and the resistance values of the ninth resistor and the eleventh resistor are appropriately selected so that when the voltage on the sixth capacitor is greater than an appropriate value, the fourth triode is saturated and conducts On, the second capacitor cannot be charged, and the pulse generating circuit does not work. When the voltage across the sixth capacitor is less than a certain threshold, the fourth transistor is turned off, and the pulse generating circuit is put into operation.
脉冲发生电路是以单结晶体管为核心的张弛振荡电路。当第二电容上电压比脉冲电源充电电路中的第一电容上电压低至超过第二三极管的发射结导通电压时,第一电容通过第一电阻、第三电阻及第二三极管的发射结给第二电容充电,同时也通过第二三极管的集电极给第四电容充电,选择第八电阻的阻值足够大,从而保证第四电容的放电速度较充电速度慢的多,因此第四电容上的电压能很快充到只比第二三极管发射极电压低一个饱和压降的程度,而只要第二三极管是导通的,第二电容上的电压就比第二三极管的发射极电压低一个发射结导通电压,可见三极管导通时,第四电容上的电压要高于第二电容上的电压,单结晶体管处于截止状态,当第二电容上的电压上升至第三电阻上的压降小于第二三极管发射结的导通电压时,第二三极管截止,第二电容继续通过第三电阻充电,而第四电容通过第八电阻放电,直至第四电容上的电压比第二电容上的电压低到触发单结晶体管,当单结晶体管被触发而导通时,第二电容及第四电容均通过单结晶体管快速放电,并通过第十二电阻产生一脉冲电流触发晶闸管,当单结晶体管恢复截止状态时,第二电容及第四电容上已只有很低的剩余电压,因此再次开始充电,即脉冲发生电路开始下一周期的脉冲产生过程,第十电阻及第五电容起滤波作用,防止高频干扰电压误触发晶闸管。The pulse generation circuit is a relaxation oscillation circuit with a unijunction transistor as the core. When the voltage on the second capacitor is lower than the voltage on the first capacitor in the pulse power supply charging circuit to exceed the conduction voltage of the emitter junction of the second triode, the first capacitor passes through the first resistor, the third resistor and the second triode The emitter junction of the tube charges the second capacitor, and at the same time charges the fourth capacitor through the collector of the second triode. The resistance value of the eighth resistor is selected to be large enough to ensure that the discharge speed of the fourth capacitor is slower than the charging speed. Therefore, the voltage on the fourth capacitor can be quickly charged to a saturation voltage drop lower than the emitter voltage of the second transistor, and as long as the second transistor is turned on, the voltage on the second capacitor It is an emitter junction conduction voltage lower than the emitter voltage of the second triode. It can be seen that when the triode is turned on, the voltage on the fourth capacitor is higher than the voltage on the second capacitor, and the unijunction transistor is in the cut-off state. When the voltage on the second capacitor rises to the point where the voltage drop on the third resistor is less than the conduction voltage of the emitter junction of the second transistor, the second transistor is turned off, the second capacitor continues to charge through the third resistor, and the fourth capacitor passes through The eighth resistor discharges until the voltage on the fourth capacitor is lower than the voltage on the second capacitor to trigger the unijunction transistor. When the unijunction transistor is triggered and turned on, both the second capacitor and the fourth capacitor pass through the unijunction transistor quickly. Discharge, and generate a pulse current through the twelfth resistor to trigger the thyristor. When the unijunction transistor returns to the cut-off state, there is only a very low residual voltage on the second capacitor and the fourth capacitor, so charging starts again, that is, the pulse generating circuit starts In the pulse generation process of the next cycle, the tenth resistor and the fifth capacitor function as filters to prevent the high-frequency interference voltage from triggering the thyristor by mistake.
当大功率开关电源上电时,滤波电容电压为零,第三三极管不导通,此时软启动充电电流较大,第一三极管也不导通,而第四三极管饱和导通,因此脉冲电源充电电路和脉冲发生电路都不工作。随着滤波电容电压不断的增大,高于电压设定值,第三三极管导通。而另一方面,软启动充电电流不断的减小,小于电流设定值,即整流电路输出电压与滤波电容两端电压的差值到达设定值。此时,脉冲电源充电电路投入运行状态,开始对第一电容进行充电,等第一电容两端的电压上升到合适的值,且软启动充电电流进一步减小使得第六电容上的电压降至第四三极管截止,脉冲发生电路投入运行,电路由软启动充电状态切换为三相桥式整流充电状态。电流检测与切换判决电路及滤波电容电压检测电路构成电路安全的双保险,一旦其中一个电路因为各种原因不能工作,另一个电路单独工作也能使开关电源免受很大的冲击。When the high-power switching power supply is powered on, the filter capacitor voltage is zero, and the third transistor is not conducting. At this time, the soft-start charging current is large, the first transistor is not conducting, and the fourth transistor is saturated. conduction, so the pulse power supply charging circuit and the pulse generating circuit do not work. As the voltage of the filter capacitor increases continuously and is higher than the voltage setting value, the third transistor is turned on. On the other hand, the soft-start charging current decreases continuously and is less than the current setting value, that is, the difference between the output voltage of the rectifier circuit and the voltage across the filter capacitor reaches the setting value. At this point, the charging circuit of the pulse power supply is put into operation and starts to charge the first capacitor. After the voltage across the first capacitor rises to an appropriate value, and the soft-start charging current is further reduced, the voltage on the sixth capacitor drops to the first The four triodes are cut off, the pulse generating circuit is put into operation, and the circuit switches from the soft-start charging state to the three-phase bridge rectification charging state. The current detection and switching judgment circuit and the filter capacitor voltage detection circuit constitute the double insurance of circuit safety. Once one of the circuits fails to work due to various reasons, the other circuit can work alone to protect the switching power supply from great impact.
与现有技术相比,本发明具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
(1)本发明通过设计滤波电容电压检测电路、电流检测切换判决电路以及软启动电路等各个电路的巧妙地相互连接,保证了电路在干扰的情况下,依然能够在合适的滤波电容电压下,从软启动充电电路切换到三相桥式整流串联晶闸管电路对滤波电容进行充电。(1) The present invention ensures that the circuit can still operate at a suitable filter capacitor voltage under the condition of interference by designing the filter capacitor voltage detection circuit, the current detection switching judgment circuit, and the soft start circuit, etc. Switch from the soft-start charging circuit to the three-phase bridge rectification series thyristor circuit to charge the filter capacitor.
(2)本发明的装置简单,且成本低。(2) The device of the present invention is simple and low in cost.
附图说明Description of drawings
图1是现有技术的一种结构示意图。Fig. 1 is a schematic structural diagram of the prior art.
图2是现有技术的第二种结构示意图。Fig. 2 is a second structure schematic diagram of the prior art.
图3是现有技术的第三种结构示意图。Fig. 3 is a schematic diagram of a third structure of the prior art.
图4是现有技术的第四种结构示意图。Fig. 4 is a schematic diagram of a fourth structure of the prior art.
图5是本发明装置的结构示意图。Fig. 5 is a schematic structural view of the device of the present invention.
具体实施方式Detailed ways
下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
实施例Example
如图5所示,本大功率开关电源的软启动装置包括软启动充电电路、三相桥式整流串联晶闸管电路、滤波电容电压检测电路、电流检测切换判决电路、脉冲电源充电电路、脉冲发生电路和滤波电容97,软启动充电电路与三相桥式整流串联晶闸管电路并联连接;滤波电容电压检测电路与脉冲电源充电电路、三相桥式整流串联晶闸管电路连接;电流检测切换判决电路分别与脉冲电源充电电路、脉冲发生电路、软启动充电电路连接;所述脉冲电源充电电路与脉冲发生电路连接;脉冲发生电路分别与三相桥式整流串联晶闸管电路、软启动充电电路连接;所述软启动充电电路、三相桥式整流串联晶闸管电路、滤波电容电压检测电路、电流检测切换判决电路、脉冲电源充电电路、脉冲发生电路均与滤波电容97连接;所述软启动充电电路、脉冲电源充电电路、三相桥式整流串联晶闸管电路分别外接三相交流电源。As shown in Figure 5, the soft start device of this high-power switching power supply includes a soft start charging circuit, a three-phase bridge rectification series thyristor circuit, a filter capacitor voltage detection circuit, a current detection switching judgment circuit, a pulse power supply charging circuit, and a pulse generation circuit and filter capacitor 97, the soft-start charging circuit is connected in parallel with the three-phase bridge rectifier series thyristor circuit; the filter capacitor voltage detection circuit is connected with the pulse power supply charging circuit and the three-phase bridge rectifier series thyristor circuit; The power supply charging circuit, the pulse generating circuit, and the soft-start charging circuit are connected; the pulse power charging circuit is connected with the pulse generating circuit; the pulse generating circuit is respectively connected with the three-phase bridge rectification series thyristor circuit, and the soft-start charging circuit; the soft-start The charging circuit, the three-phase bridge rectification series thyristor circuit, the filter capacitor voltage detection circuit, the current detection switching judgment circuit, the pulse power supply charging circuit, and the pulse generating circuit are all connected to the filter capacitor 97; the soft start charging circuit, the pulse power supply charging circuit and the three-phase bridge rectification series thyristor circuit are respectively externally connected with a three-phase AC power supply.
所述三相桥式整流串联晶闸管电路包括第八二极管90、第九二极管91、第十二极管92、第十一二极管93、第十二二极管94、第十三二极管95和晶闸管96,所述第八二极管90、第九二极管91、第十二极管92、第十一二极管93、第十二二极管94和第十三二极管95均为功率二极管;第八二极管90与第十一二极管93串联,第九二极管91与第十二二极管94串联,第十二极管92与第十三二极管95串联;第八二极管90的阴极、第九二极管91的阴极和第十二极管92的阴极相互连接,且均与晶闸管96的阳极连接;第十一二极管93的阳极、第十二二极管94的阳极和第十三二极管95的阳极相互连接,且均与滤波电容97的负极连接;晶闸管96的阴极与滤波电容97的正极连接,其门极与脉冲发生电路中的第十二电阻84连接;所述第八二极管90的阳极与第十一二极管93的阴极之间、第九二极管91的阳极与第十二二极管94的阴极之间、第十二极管92的阳极与第十三二极管95的阴极之间分别通过引出引线外接到三相交流电源的三条相线99、100、101上,且第十一二极管93的阴极、第十二二极管94的阴极、第十三二极管95的阴极分别与软启动充电电路连接。The three-phase bridge rectification series thyristor circuit includes an eighth diode 90, a ninth diode 91, a
所述软启动充电电路包括第四二极管85、第六二极管86、第七二极管87、第十三电阻88和第十四电阻89,所述第四二极管85、第六二极管86和第七二极管87均为整流二极管;第十三电阻88与第十四电阻89串联,第十三电阻88的另一端分别与第四二极管85的阴极、第六二极管86的阴极、第七二极管87的阴极连接,第十四电阻89的另一端分别与电流检测切换判决电路中第六电容70的负极、滤波电容97的正极、脉冲发生电路中的第十电阻80、第五电容81、第四电容82和第八电阻83连接;第四二极管85的阳极、第六二极管86的阳极、第七二极管87的阳极分别与三相交流电源的三条相线99、100、101连接,且分别与三相桥式整流串联晶闸管电路中第十一二极管93的阴极、第十二二极管94的阴极、第十三二极管95的阴极连接。The soft start charging circuit includes a fourth diode 85, a sixth diode 86, a seventh diode 87, a thirteenth resistor 88 and a fourteenth resistor 89, the fourth diode 85, the The six diodes 86 and the seventh diode 87 are rectifier diodes; the thirteenth resistor 88 is connected in series with the fourteenth resistor 89, and the other end of the thirteenth resistor 88 is respectively connected to the cathode of the fourth diode 85 and the fourth diode 85 The cathode of the six diodes 86 and the cathode of the seventh diode 87 are connected, and the other end of the fourteenth resistor 89 is respectively connected to the negative pole of the sixth capacitor 70 in the current detection switching judgment circuit, the positive pole of the filter capacitor 97, and the pulse generating circuit The tenth resistor 80, the fifth capacitor 81, the fourth capacitor 82 and the eighth resistor 83 are connected; the anode of the fourth diode 85, the anode of the sixth diode 86, and the anode of the seventh diode 87 are respectively It is connected with the three phase lines 99, 100, 101 of the three-phase AC power supply, and respectively connected with the cathode of the eleventh diode 93, the cathode of the twelfth diode 94, the cathode of the tenth diode 94 in the three-phase bridge rectification series thyristor circuit. The cathodes of three diodes 95 are connected.
所述电流检测切换判决电路包括第五二极管69、第三二极管71、第四电阻67、第六电容70、第九电阻72、第十一电阻73和第四三极管74,所述第六电容70为电解电容;第五二极管69的阳极连接在软启动充电电路中的第十三电阻88与第十四电阻89之间,第五二极管69的阴极分别与第三二极管71的阳极、第六电容70的正极连接;第三二极管71的阳极与第六电容70的正极连接,其阴极分别与第四电阻67的一端、脉冲电源充电电路中第二二极管66的阴极连接;第四电阻67的另一端与第六电容70的负极、脉冲电源充电电路中的第一电容68的负极连接;所述第九电阻72的一端与第五二极管69的阴极、第三二极管71的阳极、第六电容70的正极连接,其另一端与第十一电阻73、第四三极管74的基极连接;第十一电阻73的一端与第四三极管74的基极连接,另一端与第六电容70的负极连接;第四三极管74的发射极与第六电容70的负极连接,其集电极与脉冲发生电路中的单结晶体管79的阳极连接,第六电容70的负极分别与滤波电容97的正极、软启动充电电路中的第十四电阻89连接。The current detection switching decision circuit includes a
所述脉冲电源充电电路包括变压器62、第一二极管63、第一三极管64、第二电阻65、第二二极管66和第一电容68,所述第一电容68为电解电容,变压器62的初级两端分别与三相交流电源的零线98和一条相线99连接,其次级一端与滤波电容电压检测电路中第三三极管61的集电极连接,其次级另一端与第一二极管63的阳极连接,第一二极管63的阴极与第一三极管64的发射极连接,第一三极管64的基极与第二二极管66的阳极连接,第二二极管66的阴极与电流检测切换判决电路中第四电阻67的一端、第三二极管71的阴极连接;第一三极管64的集电极与第一电容68的正极、脉冲发生电路中的第一电阻75一端连接;第一电容68的负极与电流检测切换判决电路中第六电容70的负极、滤波电容97的正极连接;所述第二电阻65一端连接在第一二极管63的阴极与第一三极管64的发射极之间,另一端连接在第一三极管64的基极与第二二极管66的阳极之间。The pulse power supply charging circuit includes a transformer 62, a first diode 63, a first triode 64, a second resistor 65, a second diode 66 and a first capacitor 68, and the first capacitor 68 is an electrolytic capacitor , the primary two ends of the transformer 62 are respectively connected with the zero line 98 and a phase line 99 of the three-phase AC power supply, and its secondary end is connected with the collector of the third triode 61 in the filter capacitor voltage detection circuit, and its secondary end is connected with The anode of the first diode 63 is connected, the cathode of the first diode 63 is connected with the emitter of the first triode 64, the base of the first triode 64 is connected with the anode of the second diode 66, The cathode of the second diode 66 is connected with one end of the fourth resistor 67 and the cathode of the third diode 71 in the current detection switching decision circuit; One end of the first resistor 75 in the generating circuit is connected; the negative pole of the first capacitor 68 is connected with the negative pole of the sixth capacitor 70 in the current detection switching decision circuit and the positive pole of the filter capacitor 97; one end of the second resistor 65 is connected to the first two The cathode of the transistor 63 is connected between the emitter of the first transistor 64 and the other end is connected between the base of the first transistor 64 and the anode of the second diode 66 .
所述脉冲发生电路包括第一电阻75、第二三极管77、单结晶体管79、第十二电阻84、第三电阻76、第二电容78、第十电阻80、第五电容81、第四电容82和第八电阻83,第一电阻75的一端分别与脉冲电源充电电路的第一电容68的正极连接,另一端与第二三极管77的发射极连接;第二三极管77的集电极与单结晶体管79的门极连接,第二三极管77的基极与单结晶体管79的阳极连接;单结晶体管79的阴极与第十二电阻84的一端连接,第十二电阻84的另一端与三相桥式整流串联晶闸管电路中晶闸管96的门极连接;第三电阻76的一端分别与第一电阻75、第二三极管77的发射极连接,另一端分别与第二三极管77的基极、单结晶体管79的阳极、电流检测切换判决电路的第四三极管74集电极连接;第二电容78的一端与单结晶体管79的阳极连接,另一端与电流检测切换判决电路中第六电容70的负极、滤波电容97的正极连接;第十电阻80和第五电容81的一端均与单结晶体管79的阴极连接,另一端均与电流检测切换判决电路中第六电容70的负极、滤波电容97的正极连接;第四电容82与第八电阻83并联,且其一端均与单结晶体管79的门极、第二三极管77的集电极连接,另一端均与电流检测切换判决电路中第六电容70的负极、滤波电容97的正极连接;所述第十电阻80、第五电容81、第四电容82和第八电阻83均与软启动充电电路中的第十四电阻89连接。The pulse generating circuit includes a
所述第一电阻75的一端分别与脉冲电源充电电路中第一电容68的正极、第一三极管64的集电极连接,另一端与第二三极管77的发射极连接;One end of the
所述第三电阻76的一端分别与第一电阻75、第二三极管77的发射极连接,另一端分别与第二三极管77的基极、单结晶体管79的阳极、电流检测切换判决电路中第四三极管74的集电极连接。One end of the
所述滤波电容电压检测电路包括第三三极管61、第三电容59以及依次串联的第六电阻57、第七电阻58和第五电阻60,所述第三电容59为电解电容;第五电阻60的另一端与滤波电容97的正极、第三电容59的正极、第三三极管61的发射极连接,第六电阻57的另一端与滤波电容97的负极连接;第三电容59的负极连接在第七电阻58和第五电阻60之间并与第三三极管61的基极连接;第三三极管61的基极连接在第七电阻58和第五电阻60之间,第三三极管61的集电极与脉冲电源充电电路的变压器62的次级一端连接。The filter capacitor voltage detection circuit includes a
软启动充电电路用于大功率开关电源上电时,对大容量滤波电容97充电;三相桥式整流串联晶闸管电路用于大功率开关电源正常工作时,对大容量滤波电容97充电;电流检测切换判决电路用于检测软启动充电电流,并判断是否让脉冲电源充电电路和脉冲发生电路投入运行,脉冲电源充电电路和脉冲发生电路投入运行的条件是滤波电容97上的电压高于设定值,且软启动充电电流要小于设定值,需要指出的是,充电电流最终反映的是整流电路输出电压与滤波电容97两端电压的差值;滤波电容电压检测电路是对滤波电容97两端电压进行检测,并判断是否让脉冲电源充电电路投入运行,脉冲电源充电电路投入运行的条件是滤波电容97两端电压要大于设定值且软起动充电电流小于设定值;脉冲电源充电电路是为脉冲发生电路提供一个较为稳定的直流压;脉冲发生电路产生频率较高的可以让晶闸管触发的脉冲。The soft start charging circuit is used to charge the large-
由上述装置实现的大功率开关电源的软启动方法,包括如下步骤:The soft start method of the high-power switching power supply realized by the above-mentioned device comprises the following steps:
(1)大功率开关电源通过接入三相交流电上电;(1) The high-power switching power supply is powered on by connecting to the three-phase alternating current;
(2)软启动充电电路对滤波电容97进行充电;(2) The soft start charging circuit charges the
(3)电流检测切换判决电路对软启动充电电路的电流进行检测,同时,滤波电容电压检测电路对滤波电容97两端的电压进行检测,若软启动充电电路的电流和滤波电容97两端的电压都同时满足条件,则脉冲电源充电电路工作;(3) The current detection switching judgment circuit detects the current of the soft-start charging circuit. At the same time, the filter capacitor voltage detection circuit detects the voltage at both ends of the
(4)在步骤(3)的基础上,电流检测切换判决电路对软启动充电电路的电流进行检测,若软启动充电电路的电流小至使电流检测切换判决电路中的第四三极管74截止,则脉冲发生电路工作;(4) On the basis of step (3), the current detection switching judgment circuit detects the current of the soft-start charging circuit, if the current of the soft-start charging circuit is so small that the
(5)脉冲发生电路产生脉冲,触发三相桥式整流串联晶闸管电路中的晶闸管,切换为三相桥式整流串联晶闸管电路对滤波电容97进行充电,完成大功率开关电源的软启动。(5) The pulse generation circuit generates pulses, triggers the thyristors in the three-phase bridge rectification series thyristor circuit, switches to the three-phase bridge rectification series thyristor circuit to charge the
所述步骤(2)中软启动充电电路对滤波电容进行充电的具体步骤包括:三相交流电的三条相线上的电流分别经由软启动充电电路中的第四二极管85、第六二极管86、第七二极管87与三相桥式整流串联晶闸管电路中的第十一二极管93、第十二二极管94、第十三二极管95构成三相全桥整流电路输出,再依次通过第十三电阻88、第十四电阻89给滤波电容97充电;The specific steps that the soft-start charging circuit charges the filter capacitor in the step (2) include: the currents on the three phase lines of the three-phase alternating current pass through the
所述步骤(3)中,当软启动充电电路的电流小于设定值且滤波电容97两端的电压大于设定值时,则脉冲电源充电电路中的第一三极管64导通,以使脉冲电源充电电路工作;三相交流电通过其零线和相线向变压器提供电流,电流分别经第一二极管63、第一三极管64、第二电阻65、第二二极管66和第一电容68,通过第一电容68进行储能,为脉冲发生电路供电;In described step (3), when the electric current of soft-start charging circuit is less than setting value and the voltage at two ends of
所述步骤(5)中,脉冲发生电路触发三相桥式整流串联晶闸管电路中的晶闸管的具体步骤包括:电流检测切换判决电路中的第六电容70上的电压随滤波电容充电电流的不断减小而下降至设定值时,第四三极管74由导通变为截止,脉冲发生电路经由第一电阻75、第三电阻76及第二三极管77给第二电容78充电,同时,脉冲电源充电电路也经由第一电阻75及第二三极管77给第四电容82充电,当第二电容78上的电压上升至接近脉冲电源充电电路中的第一电容68上的电压时,第二三极管77截止,使得第四电容82经第八电阻83放电,当第四电容82上的电压下降到一定值时单结晶体管79被触发,在第十电阻80及第五电容81上形成一个脉冲电压并经第十二电阻84触发三相桥式整流串联晶闸管电路中的晶闸管96;晶闸管被触发后,由第八二极管90、第九二极管91、第十二极管92及第十一二极管93、第十二二极管94、第十三二极管95构成的三相全桥整流电路经由晶闸管给滤波电容97充电,从而完成软启动充电电路向三相桥式整流串联晶闸管电路的切换。In the step (5), the specific steps of the pulse generation circuit triggering the thyristor in the three-phase bridge rectification series thyristor circuit include: the voltage on the sixth capacitor 70 in the current detection switching judgment circuit decreases continuously with the charging current of the filter capacitor When it is small and drops to the set value, the fourth triode 74 changes from on to off, and the pulse generating circuit charges the second capacitor 78 through the first resistor 75, the third resistor 76 and the second triode 77, and at the same time , the pulse power supply charging circuit also charges the fourth capacitor 82 via the first resistor 75 and the second triode 77, when the voltage on the second capacitor 78 rises to the voltage close to the first capacitor 68 in the pulse power charging circuit , the second triode 77 is cut off, so that the fourth capacitor 82 is discharged through the eighth resistor 83, and when the voltage on the fourth capacitor 82 drops to a certain value, the unijunction transistor 79 is triggered, and the tenth resistor 80 and the fifth capacitor 81 forms a pulse voltage and triggers the thyristor 96 in the three-phase bridge rectification series thyristor circuit through the twelfth resistor 84; after the thyristor is triggered, the eighth diode 90, the ninth diode 91, the twelfth diode The three-phase full-bridge rectifier circuit formed by the pole transistor 92, the eleventh diode 93, the twelfth diode 94, and the thirteenth diode 95 charges the filter capacitor 97 through the thyristor, thereby completing the soft-start charging circuit to Three-phase bridge rectifier switching in series thyristor circuits.
本发明的原理:当大功率开关电源上电时,软启动充电电路对大容量滤波电容97进行充电,此时滤波电容97两端电压较低,并没有高于设定的电压值,而且此时充电电流较大,也没有小于设定的电流值,脉冲电源充电电路不能投入运行状态。随着滤波电容97两端电压的不断增加,当滤波电容97的电压先高于设定的电压值,但此时软启动充电电流(软启动充电电路的电流)仍然高于设定值,脉冲电源充电电路仍然不能投入运行状态。随着软启动充电电流的不断减少,当充电电流低于设定值,此时脉冲电源充电电路投入运行状态,当软启动充电电流进一步减小至第四三极管74截止的时候,脉冲发生电路也投入运行,此时滤波电容97的充电电路由软启动充电电路切换到三相桥式整流串联晶闸管电路,从而实现了在适当的滤波电容97电压下充电电路的切换。电流检测切换判决电路与滤波电容电压检测电路对于脉冲电源充电电路的控制是“与”逻辑,即只有两个电路达到设定的目标时,脉冲电源充电电路才会投入运行。The principle of the present invention: when the high-power switching power supply is powered on, the soft-start charging circuit charges the large-
第五电阻60、第六电阻57和第七电阻58对滤波电容97两端电压分压,当第五电阻60分得的电压达到第三三极管61发射结的导通电压时,脉冲电源充电电路的变压器62的次级才能输出电流。这样我们可以通过适当选取第五电阻60、第六电阻57和第七电阻58这三个电阻的阻值,来控制第三三极管61在滤波电容97两端电压在取适当的值时才导通,从而保证了在干扰之下,只有滤波电容97两端电压高于某个适当的阈值时,才有可能由软启动充电电路切换到三相桥式整流串联晶闸管电路,。The
第十三电阻88、第十四电阻89既充当软启动充电电路的限流电阻,同时又兼负检测充电电流的任务。降在第十四电阻89两端的电压通过第五二极管69对第六电容70充电,使得第六电容70两端的电压基本与第十四电阻89上的压降相等。当软启动充电电流较大时,降在第十三电阻88、第十四电阻89上的电压较高,第六电容70上的电压也较高,变压器62是一个降压变压器,次级电压有效值为9伏,经第一二极管63输出的峰值电压约12伏,因此,当第六电容70上的电压高于12伏时,第二二极管66总是处于截止状态,使得第一三极管64因基极电流为零,而处于截止状态,从而不能对第一电容68充电,从而使得以第一电容68为电源的脉冲发生电路不能工作。在滤波电容两端电压高于设定的电压值的情况下,当软启动充电电流小到使第六电容70上的电压低于12伏时,第二二极管66开始导通,使得第一三极管64导通,对第一电容68进行充电。第九电阻72、第十一电阻73对第六电容70分压,适当选择第九电阻72、第十一电阻73的阻值,使得第六电容70上的电压大于某个适当的值时第四三极管74饱和导通,导致第二电容78不能被充电,脉冲发生电路不工作。当第六电容70两端的电压小于某个阈值时第四三极管74截止,脉冲发生电路投入工作。The
脉冲发生电路是以单结晶体管79为核心的张弛振荡电路。当第二电容78上电压比第一电容68上电压低至超过第二三极管77的发射结导通电压时,第一电容68通过第一电阻75、第三电阻76及第二三极管77的发射结给第二电容78充电,同时也通过第二三极管77的集电极给第四电容82充电,选择第八电阻83的阻值足够大,从而保证第四电容82的放电速度较充电速度慢的多,因此第四电容82上的电压能很快充到只比第二三极管77发射极电压低一个饱和压降的程度,而只要第二三极管77是导通的,第二电容78上的电压就比第二三极管77的发射极电压低一个发射结导通电压,可见三极管导通时,第四电容82上的电压要高于第二电容78上的电压,单结晶体管79处于截止状态,当第二电容78上的电压上升至第三电阻76上的压降小于第二三极管77发射结的导通电压时,第二三极管77截止,第二电容78继续通过第三电阻76充电,而第四电容82通过第八电阻83放电,直至第四电容82上的电压比第二电容78上的电压低到触发单结晶体管79,当单结晶体管79被触发而导通时,第二电容78及第四电容82均通过单结晶体管79快速放电,并通过第十二电阻84产生一脉冲电流触发晶闸管96,当单结晶体管79恢复截止状态时,第二电容78及第四电容82上已只有很低的剩余电压,因此再次开始充电,即脉冲发生电路开始下一周期的脉冲产生过程,第十电阻80及第五电容81起滤波作用,防止高频干扰电压误触发晶闸管96。The pulse generation circuit is a relaxation oscillation circuit with a
当大功率开关电源上电时,滤波电容97电压为零,第三三极管61不导通,此时软启动充电电流较大,第一三极管64也不导通,而第四三极管74饱和导通,因此脉冲电源充电电路和脉冲发生电路都不工作。随着滤波电容97电压不断的增大,高于电压设定值,第三三极管61导通。而另一方面,软启动充电电流不断的减小,小于电流设定值,即整流电路输出电压与滤波电容97两端电压的差值到达设定值。此时,脉冲电源充电电路投入运行状态,开始对第一电容68进行充电,等第一电容68两端的电压上升到合适的值,且软启动充电电流进一步减小使得第六电容70上的电压降至第四三极管74截止,脉冲发生电路投入运行,电路由软启动充电状态切换为三相桥式整流充电状态。电流检测与切换判决电路及滤波电容电压检测电路构成电路安全的双保险,一旦其中一个电路因为各种原因不能工作,另一个电路单独工作也能使开关电源免受很大的冲击。When the high-power switching power supply is powered on, the voltage of the
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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| CN103066824A (en) * | 2012-12-19 | 2013-04-24 | 华南理工大学 | Auxiliary power supply used for switching power supply and driving method of the auxiliary power supply |
| CN103580458A (en) * | 2012-07-26 | 2014-02-12 | 珠海格力电器股份有限公司 | Control method and control device of capacitor charging circuit and capacitor charging circuit |
| CN104753329A (en) * | 2015-03-24 | 2015-07-01 | 华南理工大学 | High-power switch power source soft starting circuit |
| CN105471034A (en) * | 2015-12-23 | 2016-04-06 | 无锡蕴能科技有限公司 | Environmental self-adaptive control method for electric vehicle charger |
| EP3079247A1 (en) * | 2015-04-07 | 2016-10-12 | STMicroelectronics (Tours) SAS | Circuit for controlling a rectifier bridge |
| CN108494244A (en) * | 2018-05-04 | 2018-09-04 | 江苏理工学院 | New forms of energy electric automobile charges and uses switching power supply preceding stage circuit |
| CN109586557A (en) * | 2018-12-14 | 2019-04-05 | 上海辛格林纳新时达电机有限公司 | A kind of frequency converter pre-charge system and frequency converter |
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| CN114268220A (en) * | 2022-03-03 | 2022-04-01 | 深圳市首航新能源股份有限公司 | Three-level conversion circuit, starting method thereof and electronic equipment |
| WO2022110608A1 (en) * | 2020-11-30 | 2022-06-02 | 江苏科技大学 | Direct current high-power power supply soft start circuit and method |
| CN115912884A (en) * | 2022-10-26 | 2023-04-04 | 深圳迈格瑞能技术有限公司 | Soft start control circuit and method |
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| CN103580458A (en) * | 2012-07-26 | 2014-02-12 | 珠海格力电器股份有限公司 | Control method and control device of capacitor charging circuit and capacitor charging circuit |
| CN103066824B (en) * | 2012-12-19 | 2015-10-28 | 华南理工大学 | The accessory power supply started for Switching Power Supply and driving method thereof |
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| CN104753329A (en) * | 2015-03-24 | 2015-07-01 | 华南理工大学 | High-power switch power source soft starting circuit |
| US10284107B2 (en) | 2015-04-07 | 2019-05-07 | Stmicroelectronics (Tours) Sas | Rectifying bridge control circuit |
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| US10686388B2 (en) | 2015-04-07 | 2020-06-16 | Stmicroelectronics (Tours) Sas | Rectifying bridge control circuit |
| CN105471034A (en) * | 2015-12-23 | 2016-04-06 | 无锡蕴能科技有限公司 | Environmental self-adaptive control method for electric vehicle charger |
| US11271561B2 (en) | 2017-10-16 | 2022-03-08 | Stmicroelectronics (Tours) Sas | Thyristor or triac control circuit |
| CN108494244A (en) * | 2018-05-04 | 2018-09-04 | 江苏理工学院 | New forms of energy electric automobile charges and uses switching power supply preceding stage circuit |
| CN109586557A (en) * | 2018-12-14 | 2019-04-05 | 上海辛格林纳新时达电机有限公司 | A kind of frequency converter pre-charge system and frequency converter |
| CN111313676A (en) * | 2020-03-18 | 2020-06-19 | 许昌许继风电科技有限公司 | A kind of servo drive soft start system and its control method |
| CN111313676B (en) * | 2020-03-18 | 2025-02-11 | 许昌许继风电科技有限公司 | A servo drive soft start system and control method thereof |
| WO2022110608A1 (en) * | 2020-11-30 | 2022-06-02 | 江苏科技大学 | Direct current high-power power supply soft start circuit and method |
| CN114268220A (en) * | 2022-03-03 | 2022-04-01 | 深圳市首航新能源股份有限公司 | Three-level conversion circuit, starting method thereof and electronic equipment |
| CN114268220B (en) * | 2022-03-03 | 2022-05-24 | 深圳市首航新能源股份有限公司 | Three-level conversion circuit, starting method thereof and electronic equipment |
| CN115912884A (en) * | 2022-10-26 | 2023-04-04 | 深圳迈格瑞能技术有限公司 | Soft start control circuit and method |
| CN115912884B (en) * | 2022-10-26 | 2024-05-28 | 深圳迈格瑞能技术有限公司 | Soft start control circuit and method |
| CN117458854A (en) * | 2023-12-22 | 2024-01-26 | 安徽雷彻科技有限公司 | Soft start circuit of power supply |
| CN117458854B (en) * | 2023-12-22 | 2024-03-08 | 安徽雷彻科技有限公司 | A soft start circuit for power supply |
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