CN101965773A - Non-aligned row cotton stalk harvester and cotton stalk pulling harvesting table thereof - Google Patents
Non-aligned row cotton stalk harvester and cotton stalk pulling harvesting table thereof Download PDFInfo
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Abstract
一种不对行棉秆收获机及其棉秆拔取收获台,该收获机包括驾驶室、行走底盘、棉秆拔取收获台、切碎装置及集料装置,该驾驶室设置在该行走底盘上方前部,该切碎装置与该集料装置安装在该行走底盘上并设置于该驾驶室后方,该棉秆拔取收获台设置在该行走底盘前端并与该切碎装置连接,该切碎装置与该集料装置连接,该棉秆拔取收获台和该切碎装置分别与该行走底盘的动力结构连接,该收获台包括机架及安装在该机架上的棉秆拔取装置、棉秆输送装置及传动系统,该棉秆拔取装置及该棉秆输送装置分别与该传动系统连接,该棉秆拔取装置设置在该棉秆输送装置前端下方,该棉秆输送装置包括整理链板。本发明实现了棉秆的不对行拔取,收获适应性好,能耗低。
A non-aligned cotton stalk harvester and its cotton stalk extraction and harvesting platform. The harvester includes a cab, a walking chassis, a cotton stalk extraction and harvesting platform, a chopping device and a material collecting device. The cab is arranged in front of the walking chassis. part, the chopping device and the collecting device are installed on the walking chassis and set behind the cab, the cotton stalk extraction harvesting platform is set at the front end of the walking chassis and connected with the chopping device, the chopping device and The collecting device is connected, the cotton stalk extracting harvesting platform and the chopping device are respectively connected with the power structure of the walking chassis, and the harvesting platform includes a frame and a cotton stalk extracting device and a cotton stalk conveying device installed on the frame and a transmission system, the cotton stalk extracting device and the cotton stalk conveying device are respectively connected with the transmission system, the cotton stalk extracting device is arranged under the front end of the cotton stalk conveying device, and the cotton stalk conveying device includes a sorting chain plate. The invention realizes the extraction of cotton stalks in wrong rows, has good harvest adaptability and low energy consumption.
Description
技术领域technical field
本发明涉及一种棉花收割装置,特别是一种不对行棉秆收获机及其棉秆拔取收获台。The invention relates to a cotton harvesting device, in particular to a non-aligned cotton stalk harvester and a cotton stalk extraction harvesting platform.
背景技术Background technique
棉秆收获主要是拔秆收获,主要因为棉秆根茎较硬不易腐烂、不易粉碎,在土壤里留存很长时间,不利于后续整地作业和农作物生长,达不到“精耕细作”的农艺要求。我国棉花种植多采用铺膜增温保墒,全国各地气候、土壤、品种差异性较大,棉花的种植行距多种多样。因此,若能研究出不对行拔棉秆收获机,将大幅提高适收范围,充分利用我国南北纵深长的地理优势开展跨区作业,增加收获面积,增加机收收入。Cotton stalk harvesting is mainly harvested by plucking stalks. The main reason is that cotton stalks are hard and not easy to rot and crush, and they remain in the soil for a long time, which is not conducive to subsequent land preparation operations and crop growth, and cannot meet the agronomic requirements of "intensive farming". Cotton planting in my country mostly adopts film-laying to increase temperature and preserve moisture. The climate, soil, and varieties vary greatly across the country, and the row spacing of cotton planting is varied. Therefore, if a harvester for pulling cotton stalks in wrong rows can be developed, it will greatly increase the suitable harvest range, make full use of the geographical advantages of my country's north-south depth and length to carry out cross-regional operations, increase the harvesting area, and increase the income of machine harvesting.
国内应用较广的机型是水平齿盘式拔棉秆机,通过地轮驱动拔秆齿盘,旋转的拔秆齿盘与挡杆构成拔秆部件。棉秆进入拔秆部件后,在挡杆的作用下,被推挤到拔秆齿盘齿根部夹紧,依靠拖拉机的行走将棉秆拖出,由后侧的压辊将棉秆搂成堆,放于田间。该机型只能拔收2行,效率低。机器的拔净率受土壤坚实度和棉花的种植行距影响较大,板结地块拔净率较低、被拔秆齿盘切断的棉秆也较多,损失大;另外机器作业后需要二次进地进行捡拾作业,劳动强度大、综合成本高,难以满足我国棉秆综合利用的要求。The model that is widely used in China is the horizontal toothed disc cotton stalk puller, which drives the stalk pulling toothed plate through the ground wheel, and the rotating stalk pulling toothed plate and the stop rod constitute the stalk pulling part. After the cotton stalk enters the stalk pulling part, it is pushed to the root of the teeth of the stalk pulling tooth plate under the action of the retaining rod and clamped. The cotton stalk is dragged out by the walking of the tractor, and the cotton stalk is piled up by the pressure roller on the rear side. , put in the field. This model can only pull out 2 rows, and the efficiency is low. The plucking rate of the machine is greatly affected by the firmness of the soil and the planting row spacing of cotton. The plucking rate of the compacted land is low, and there are more cotton stalks cut off by the stalk discs, resulting in a large loss; Going into the field for picking operations is labor-intensive and comprehensively costly, and it is difficult to meet the requirements of comprehensive utilization of cotton stalks in my country.
目前,棉秆拔取装置常见的有胶辊式拔取装置、立式齿盘拔取装置、夹持式拔取装置及刨辊式拔取装置,前三种拔取装置由于受结构限制均不能不对行拔取,收获适应性较差。第四种拔取装置即刨辊式拔取装置虽然实现了不对行拔取,但是该装置工作时需要入土10~20mm,对土壤的翻掘作用很大,能耗较高,土壤对刨刀磨损也比较大,磨损后的刨刀导致“漏拔”现象严重。例如专利号为“ZL200420008333.0”,名称为“棉秆收获打捆机”的中国实用新型专利,专利号为“ZL200420087046.3”,名称为“棉秆收获机的收取棉秆的机构”的中国实用新型专利,属于胶辊式结构,靠胶辊挤出棉秆,因此必须对行收获;申请号为“200810188680.9”,名称为“棉花拔杆机”的中国发明申请所公开的棉花拔杆机,结构复杂,易堵塞,拔叉伸缩工作的形式易导致工作不稳定,例如在拔叉伸缩过程中遇到田间石块、树根等撞弯等变形时该拔叉就无法继续伸缩。At present, common cotton stalk extraction devices include rubber roller type extraction device, vertical tooth disc extraction device, clamping type extraction device and planer roller type extraction device. The first three extraction devices cannot be misaligned due to structural limitations. Poor adaptability. Although the fourth type of extraction device, the planer roller type extraction device, achieves non-alignment extraction, it needs to penetrate 10-20 mm into the soil when it works, which has a great effect on soil excavation, high energy consumption, and relatively large wear of the soil on the planer. , The worn planer leads to serious "missing" phenomenon. For example, the Chinese utility model patent with the patent number "ZL200420008333.0" and the name "Cotton Stalk Harvesting Baler" is "ZL200420087046.3" and the name is "Cotton Stalk Harvester Mechanism for Harvesting Cotton Stalks" The Chinese utility model patent belongs to the rubber roller structure, and the cotton stalks are extruded by the rubber rollers, so the cotton stalks must be harvested in opposite rows; the application number is "200810188680.9", and the cotton pulling rod disclosed in the Chinese invention application named "Cotton rod pulling machine" The machine has a complex structure and is easy to block. The form of the telescopic work of the fork can easily lead to unstable work. For example, the fork cannot continue to expand and contract when it encounters deformation such as field stones, tree roots, etc. during the telescopic process.
近年来,国内外对棉秆拔收机的研究有了很大进展,但几乎所有的研究都是基于棉秆拔取方面的,对棉秆的收获方法基本上是“拔后扔、扔后捡”的分段收获模式,缺少联合作业方面的研究,在拔后棉秆的整理、拔后棉秆与泥土的分离等方面的研究目前尚属空白。In recent years, the research on cotton stalk harvesting machines at home and abroad has made great progress, but almost all of the research is based on cotton stalk extraction. The harvesting method of cotton stalks is basically "throwing after pulling, picking after throwing". "Segmental harvesting mode, lack of research on joint operations, and research on the arrangement of cotton stalks after pulling and the separation of cotton stalks and soil after pulling is still blank.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种具有输送整理和泥土分离作用、收获适应性好、拔净率高的不对行棉秆收获机及其棉秆拔取收获台。The technical problem to be solved by the present invention is to provide a non-aligned cotton stalk harvester and its cotton stalk extraction and harvesting platform, which have the functions of conveying and sorting and soil separation, good harvesting adaptability, and high plucking rate.
为了实现上述目的,本发明提供了一种不对行棉秆拔取收获台,设置在棉秆收获机的前端,包括与所述棉秆收获机连接的机架及安装在所述机架上的棉秆拔取装置、棉秆输送装置及传动系统,所述传动系统与所述棉秆收获机的动力机构连接,所述棉秆拔取装置及所述棉秆输送装置分别与所述传动系统连接,所述棉秆拔取装置设置在所述棉秆输送装置前端下方,其中,所述棉秆输送装置包括整理链板,用于将拔起的棉秆整理成冠向前根向后状态并向后输送,同时将所述棉秆拔取装置掘起的泥土和拔起棉秆夹带的泥土与棉秆分离。In order to achieve the above object, the present invention provides a non-aligned cotton stalk extraction and harvesting platform, which is arranged at the front end of the cotton stalk harvester, including a frame connected with the cotton stalk harvester and a cotton stalk mounted on the frame. A stalk extracting device, a cotton stalk conveying device and a transmission system, the transmission system is connected with the power mechanism of the cotton stalk harvester, the cotton stalk extracting device and the cotton stalk conveying device are respectively connected with the transmission system, the The cotton stalk extracting device is arranged under the front end of the cotton stalk conveying device, wherein the cotton stalk conveying device includes a sorting chain plate, which is used to sort the pulled cotton stalks into a state where the crown is forward and the root is backward and transported backward and simultaneously separating the soil dug up by the cotton stalk extracting device and the soil entrained by the cotton stalks pulled out from the cotton stalks.
上述的不对行棉秆拔取收获台,其中,所述整理链板包括驱动辊、从动辊、输送链条及板条,所述板条顺序布置在所述输送链条上,相邻所述板条之间形成凹槽,所述输送链条环绕绷紧在所述驱动辊及所述从动辊上,所述驱动辊及所述从动辊的轴线均水平设置。In the harvesting platform for extracting cotton stalks in non-aligned rows, the finishing chain plate includes a driving roller, a driven roller, a conveying chain and slats, and the slats are sequentially arranged on the conveying chain, adjacent to the slats A groove is formed between them, and the conveying chain is tightened around the driving roller and the driven roller, and the axes of the driving roller and the driven roller are both arranged horizontally.
上述的不对行棉秆拔取收获台,其中,所述棉秆输送装置还包括横向输送机构,所述横向输送机构设置在所述整理链板上方,用于将所述整理链板上的棉秆由两侧向中间收拢。In the harvesting platform for extracting cotton stalks in non-aligned rows above, the cotton stalk conveying device further includes a horizontal conveying mechanism, and the transverse conveying mechanism is arranged above the sorting chain plate for moving the cotton stalks on the sorting chain plate Gather from the sides to the middle.
上述的不对行棉秆拔取收获台,其中,所述横向输送机构为左右对称布置的八字形挡板,所述挡板由前向后逐渐向内倾斜设置。In the harvesting platform for extracting cotton stalks in non-aligned rows, the horizontal conveying mechanism is a figure-eight baffle arranged symmetrically from left to right, and the baffle is gradually inclined inwardly from front to back.
上述的不对行棉秆拔取收获台,其中,所述横向输送机构包括左右对称布置的两组主动输送辊、从动输送辊及侧向输送链条,每组所述主动输送辊与所述从动输送辊的轴线的连线由前向后逐渐向内倾斜,所述主动输送辊及所述从动输送辊的轴线垂直设置。In the harvesting platform for extracting cotton stalks in non-aligned rows, the horizontal conveying mechanism includes two groups of active conveying rollers, driven conveying rollers and lateral conveying chains arranged symmetrically on the left and right, and each group of the active conveying rollers and the driven conveying rollers The line connecting the axes of the conveying rollers gradually inclines from front to rear, and the axes of the driving conveying roller and the driven conveying roller are arranged vertically.
上述的不对行棉秆拔取收获台,其中,所述棉秆拔取装置包括拔茎辊轴、齿刀座板和拔茎齿刀,所述拔茎辊轴与所述传动系统连接,所述齿刀座板连接在所述拔茎辊轴上,所述齿刀座板包括连接端与工作端,所述拔茎齿刀沿所述拔茎辊轴的轴线方向设置并安装在所述工作端。The above harvesting platform for extracting cotton stalks in non-aligned rows, wherein the cotton stalk extracting device includes a stem pulling roller shaft, a tooth knife seat plate and a stem pulling tooth knife, the stem pulling roller shaft is connected with the transmission system, and the tooth The knife seat plate is connected to the stem-pulling roller shaft, the tooth knife seat plate includes a connection end and a working end, and the stem-pulling tooth knife is arranged along the axial direction of the stem-pulling roller shaft and installed on the working end .
上述的不对行棉秆拔取装置,其中,所述齿刀座板为三个,所述三个齿刀座板顺序围合成三棱柱形管轴。In the aforementioned device for extracting cotton stalks in non-aligned rows, there are three perforated knife seat plates, and the three perforated knife seat plates are sequentially enclosed to form a triangular prism-shaped tube shaft.
上述的不对行棉秆拔取装置,其中,所述拔茎齿刀包括拔茎齿刀体和刀齿,所述刀齿位于所述拔茎齿刀体的前端,所述刀齿与所述拔茎齿刀体连接或所述刀齿与所述拔茎齿刀体为一体结构,所述刀齿为V形锯齿结构。The aforementioned device for extracting cotton stalks in non-aligned rows, wherein the stem-pulling knife includes a stem-pulling tooth cutter body and knife teeth, the knife teeth are located at the front end of the stem-pulling tooth knife body, and the knife teeth are connected to the stem-pulling tooth knife body. The stem-tooth cutter body is connected or the cutter teeth are integrated with the stem-pulling cutter body, and the cutter teeth are in a V-shaped sawtooth structure.
上述的不对行棉秆拔取装置,其中,所述拔茎齿刀上还设置有小刀片,所述小刀片的刃口为直刃或锯齿状结构,所述小刀片设置在所述刀齿的一侧或对称设置在所述刀齿的两侧。The aforementioned device for extracting cotton stalks in non-aligned rows, wherein, the stem-pulling knife is also provided with a small blade, the cutting edge of the small blade is a straight edge or a serrated structure, and the small blade is arranged on the edge of the knife tooth. One side or symmetrically arranged on both sides of the knife teeth.
为了更好地实现上述目的,本发明还提供了一种不对行棉秆收获机,包括驾驶室、行走底盘、棉秆拔取收获台、输送槽、切碎装置及集料装置,所述驾驶室设置在所述行走底盘上方前部,所述切碎装置与所述集料装置安装在所述行走底盘上并设置于所述驾驶室后方,所述棉秆拔取收获台设置在所述输送槽前端并通过所述输送槽与所述切碎装置连接,所述切碎装置与所述集料装置连接,所述棉秆拔取收获台和所述切碎装置分别与所述行走底盘的动力机构连接,其中,所述棉秆拔取收获台为上述的棉秆拔取收获台。In order to better achieve the above object, the present invention also provides a non-opposing cotton stalk harvester, which includes a cab, a walking chassis, a cotton stalk extraction and harvesting platform, a conveying trough, a chopping device and a collecting device. It is arranged on the front part above the walking chassis, the chopping device and the material collecting device are installed on the walking chassis and arranged behind the cab, and the cotton stalk extraction and harvesting platform is arranged on the conveying trough The front end is connected to the chopping device through the conveying trough, the chopping device is connected to the collecting device, and the cotton stalk extraction harvesting platform and the chopping device are respectively connected to the power mechanism of the walking chassis connection, wherein, the cotton stalk extraction and harvesting platform is the above-mentioned cotton stalk extraction and harvesting platform.
本发明的技术效果在于:Technical effect of the present invention is:
1、实现了棉秆的不对行拔取,收获适应性好,能耗低;1. Realize the extraction of cotton stalks in wrong rows, good harvest adaptability and low energy consumption;
2、收获台结构简单,工作可靠,齿辊式拔辊对土壤的翻掘作用小,并且具有揭取、粉碎农膜的功能;2. The harvesting table has a simple structure and reliable operation. The toothed roller puller has little digging effect on the soil, and has the function of removing and crushing the agricultural film;
3、不分行棉秆拔取收获台具有输送整理和泥土分离作用,能挂接在自走式棉秆收获机主机上实现棉秆联合收获,一次完成拔取、整理、清理泥土、输送、切碎、抛送和集料等作业,具有较好的适收性,也可以挂接在拖拉机或其它行走车辆上,实现棉秆联合收获,一次完成拔取、整理、清理泥土、放铺或堆放等作业。3. The cotton stalk extraction and harvesting platform without branch has the functions of conveying and sorting and soil separation. It can be connected to the main machine of the self-propelled cotton stalk harvester to realize the joint harvesting of cotton stalks. It can complete the extraction, sorting, cleaning of soil, conveying, chopping, Operations such as throwing and collecting materials have good harvestability, and can also be mounted on tractors or other walking vehicles to realize combined harvesting of cotton stalks, and complete operations such as picking, sorting, soil cleaning, laying or stacking at one time.
4、整理链板将拔起的棉秆整理成冠向前根向后的状态向后输送,横向整理系统将棉秆由两侧向中间聚拢,强制喂入到输送装置。4. The sorting chain plate sorts the pulled cotton stalks into a state where the crown is forward and the roots are backward, and transports them backwards. The horizontal sorting system gathers the cotton stalks from both sides to the middle, and force-feeds them to the conveying device.
以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.
附图说明Description of drawings
图1为本发明的不对行棉秆收获机结构示意图;Fig. 1 is a structural schematic diagram of a non-aligned cotton stalk harvester of the present invention;
图2为本发明的棉秆拔取收获台结构示意图;Fig. 2 is a schematic structural diagram of the cotton stalk extraction and harvesting platform of the present invention;
图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4为本发明的整理链板局部结构示意图;Fig. 4 is a schematic diagram of the partial structure of the finishing chain plate of the present invention;
图5为本发明一实施例的棉秆拔取装置结构示意图;Fig. 5 is a schematic structural diagram of a cotton stalk extracting device according to an embodiment of the present invention;
图6为本发明又一实施例的棉秆拔取装置结构示意图;Fig. 6 is a schematic structural diagram of a cotton stalk extracting device according to another embodiment of the present invention;
图7为图6的A-A剖视图;Fig. 7 is A-A sectional view of Fig. 6;
图8为本发明一实施例的拔茎齿刀结构示意图;Fig. 8 is a schematic structural view of a stem-pulling knife according to an embodiment of the present invention;
图9为本发明的拔茎齿刀工作原理示意图。Fig. 9 is a schematic diagram of the working principle of the stem-pulling knife of the present invention.
其中,附图标记Among them, reference signs
10棉秆10 cotton stalks
20驾驶室20 cab
30行走底盘30 walking chassis
301动力机构301 power mechanism
40切碎装置40 chopping device
50集料装置50 collection device
60棉秆拔取收获台60 cotton stalk extraction harvesting table
70泥土70 dirt
80输送槽80 conveyor trough
801喂入链耙801 feeding chain rake
1机架1 rack
2传动系统2 transmission system
21轴承21 bearing
3棉秆拔取装置3 Cotton stalk extraction device
31拔茎辊轴31 stemming roller
32法兰盘32 flange
33齿刀座板33 teeth cutter seat plate
331连接端331 connection end
332工作端332 working end
333翼板333 wing plate
334管轴334 tube shaft
335螺栓335 bolts
34拔茎齿刀34 Stem Pulling Tooth Knife
341小刀片341 small blade
342拔茎齿刀体342 Stem Pulling Tooth Knife Body
343铆钉343 rivets
344连接孔344 connecting holes
345刃口345 edge
346刀齿346 teeth
β相位角β phase angle
δ齿形角δ profile angle
L刀齿的齿间距L tooth pitch
a、b、c工作段a, b, c working section
4棉秆输送装置4 Cotton stalk conveying device
41整理链板41 finishing chain plate
411驱动辊411 drive roller
412从动辊412 driven roller
413输送链条413 conveyor chain
414板条414 slats
415凹槽415 groove
42横向输送机构42 Horizontal conveying mechanism
421主动输送辊421 active conveyor roller
422从动输送辊422 driven conveyor roller
423侧向输送链条423 side conveyor chain
5托辊5 rollers
具体实施方式Detailed ways
下面结合附图对本发明的结构原理和工作原理作具体的描述:Below in conjunction with accompanying drawing, structural principle and working principle of the present invention are specifically described:
参见图1,图1为本发明的不对行棉秆收获机结构示意图。本发明的不对行棉秆收获机,包括驾驶室20、行走底盘30、棉秆拔取收获台60、输送槽80、切碎装置40及集料装置50,所述驾驶室20设置在所述行走底盘30上方前部,所述切碎装置40与所述集料装置50安装在所述行走底盘30上并设置于所述驾驶室20后方,所述棉秆拔取收获台60设置在所述输送槽80前端并通过输送槽80与所述切碎装置40连接,所述切碎装置40与所述集料装置50连接,所述棉秆拔取收获台60和所述切碎装置40与所述行走底盘30的动力机构301连接,其中,动力机构301通过液压泵传动液压马达,最终驱动棉秆拔取装置3,同时,动力机构301驱动切碎装置40,切碎装置40传动输送槽80最终驱动棉秆输送装置4。因该不对行棉秆收获机的其他部分结构和功能均为较成熟的现有技术,在此不作赘述,下面仅对棉秆拔取收获台60予以详细说明。Referring to FIG. 1 , FIG. 1 is a structural schematic diagram of a non-aligned cotton stalk harvester of the present invention. The non-aligned cotton stalk harvester of the present invention includes a cab 20, a walking chassis 30, a cotton stalk extraction and harvesting platform 60, a conveying trough 80, a chopping device 40, and a collecting device 50. The front part above the chassis 30, the chopping device 40 and the material collecting device 50 are installed on the walking chassis 30 and set behind the driver's cab 20, and the cotton stalk extraction and harvesting platform 60 is set on the conveying The front end of the trough 80 is connected to the chopping device 40 through the conveying trough 80, the chopping device 40 is connected to the collection device 50, the cotton stalk extraction harvesting platform 60 and the chopping device 40 are connected to the The power mechanism 301 of the walking chassis 30 is connected, wherein the power mechanism 301 drives the hydraulic motor through the hydraulic pump, and finally drives the cotton
参见图2及图3,图2为本发明的棉秆拔取收获台结构示意图,图3为图2的俯视图。本发明的棉秆拔取收获台60,设置在棉秆收获机的前端,包括与所述棉秆收获机连接的机架1及安装在所述机架1上的棉秆拔取装置3、棉秆输送装置4及传动系统2,所述传动系统2与行走底盘30的动力机构301连接,所述棉秆拔取装置3及所述棉秆输送装置4分别与所述传动系统2连接,所述棉秆拔取装置3设置在所述棉秆输送装置4前端下方,所述棉秆输送装置4包括整理链板41,所述整理链板41用于将拔起的棉秆10整理成冠向前根向后状态并向后输送,同时将所述棉秆拔取装置3掘起的泥土70和拔起棉秆10夹带的泥土70与棉秆10分离。Referring to FIG. 2 and FIG. 3 , FIG. 2 is a schematic structural diagram of the harvesting platform for extracting cotton stalks of the present invention, and FIG. 3 is a top view of FIG. 2 . The cotton stalk extraction and harvesting platform 60 of the present invention is arranged at the front end of the cotton stalk harvester, and includes a
整理链板41是输送棉秆和清理泥土的关键部件。所述整理链板41包括驱动辊411、从动辊412、输送链条413及板条414,所述板条414顺序布置在所述输送链条413上,相邻所述板条414之间形成凹槽415,所述输送链条413环绕绷紧在所述驱动辊411及所述从动辊412上,所述驱动辊411及所述从动辊412的轴线均水平设置。本实施例中,优选该板条414为L形结构(参见图4),相邻L形结构的板条414之间形成的凹槽415为开口矩形沟槽。Finishing
为了更好地实现输送及喂入效果,所述棉秆输送装置4还包括横向输送机构42,所述横向输送机构42设置在所述整理链板41上方,用于将所述整理链板41上的棉秆由两侧向中间收拢。所述横向输送机构42可为左右对称布置的八字形挡板(图未示),所述挡板由前向后逐渐向内倾斜设置。或者,所述横向输送机构42包括左右对称布置的两组主动输送辊421、从动输送辊422及侧向输送链条423,每组所述主动输送辊421与所述从动输送辊422的轴线的连线由前向后逐渐向内倾斜,所述主动输送辊421及所述从动输送辊422的轴线垂直设置。In order to better realize the conveying and feeding effect, the cotton stalk conveying device 4 also includes a transverse conveying
由于整理链板41的线速度大于拔茎齿刀34的线速度,拔秆时收获机又向前前进,棉秆由棉秆拔取装置3向整理链板41“跳跃”时,形成“根向前冠向后”的状态落到整理链板41上。在横向输送机构42的“八”字形侧向输送链条423及主动输送辊421、从动输送辊422的强制作用下棉秆由整理链板41两侧向中间收拢。在整理链板41、托辊5和喂入链耙801的共同作用下棉秆被强制喂入到输送槽80,进而输送给切碎装置40。为防止作物层在临近输送槽80喂入口处过度堆积、加厚而造成堵塞现象,同时又保证棉秆在切段时能够“直切”,输送槽80的宽度优选为500mm。棉秆拔取过程中产生的大量泥土被抛甩到整理链板41上,同时棉秆根部也会夹带部分泥土随棉秆抛甩到整理链板41上,这部分泥土在输送整理过程中将被分离出去。Since the linear velocity of the finishing
参见图5、图6及图7,图5为本发明一实施例的棉秆拔取装置结构示意图,图6为本发明又一实施例的棉秆拔取装置结构示意图,图7为图6的A-A剖视图。本发明的不对行棉秆拔取装置,随收获机前进前推棉秆,使棉秆嵌夹在拔茎齿刀内,靠齿刀与棉秆之间的摩擦力克服棉秆与土壤间的连结力拔取棉秆。本发明的不对行棉秆拔取装置,设置在棉秆收获机的前端,所述棉秆拔取装置3与所述传动系统2连接,棉秆拔取装置3采用卧辊形式,所述棉秆拔取装置3包括拔茎辊轴31、齿刀座板33和拔茎齿刀34,所述齿刀座板33连接在所述拔茎辊轴31上,所述齿刀座板33包括连接端331与工作端332,所述拔茎齿刀34沿所述拔茎辊轴31的轴线方向设置并安装在所述工作端332。本实施例中,拔茎辊轴31上有多组拔茎齿刀34沿轴向布置,拔茎齿刀34通过螺栓335固定在齿刀座板33上。拔茎辊轴31由两端的轴承21支撑,轴承21通过螺栓固定在收获机的机架1上,由传动系统2带动旋转。Referring to Fig. 5, Fig. 6 and Fig. 7, Fig. 5 is a schematic structural diagram of a cotton stalk extracting device according to an embodiment of the present invention, Fig. 6 is a structural schematic diagram of a cotton stalk extracting device according to another embodiment of the present invention, and Fig. 7 is A-A of Fig. 6 cutaway view. The non-aligned cotton stalk extraction device of the present invention pushes the cotton stalk forward as the harvester advances, so that the cotton stalk is embedded and clamped in the tooth knife for pulling the stem, and the connection between the cotton stalk and the soil is overcome by the friction between the tooth knife and the cotton stalk Pull out the cotton stalks vigorously. The non-aligned cotton stalk extracting device of the present invention is arranged at the front end of the cotton stalk harvester, the cotton
参见图5,所述棉秆拔取装置3包括多个三棱柱形管轴334,所述三棱柱形管轴334之间由法兰盘32分隔,本实施例中,法兰盘32将拔茎辊轴31均分成3个工作段a、b、c,所述棉秆拔取装置3包括多个齿刀座板33,一般为2~5个,所述多个齿刀座板33的连接端331顺序围合成棱柱形管轴334,所述多个齿刀座板33的工作端332分别形成多个翼板333,所述拔茎辊轴31穿接在所述棱柱形管轴334中。本实施例中的每个工作段a、b、c由三片齿刀座板33顺序围合成三棱柱形管轴334,三组拔茎齿刀34分别安装在管轴334外侧的翼板333上。这种结构整体稳定性好,刚性大,焊后变形较小,有利于保证棉秆拔取装置3拔秆工作时的平衡性。三段管轴334两两之间均设置有相位角β,本实施例中,优选该相位角β为40°,管轴334间的相位差主要是减少同一时刻拔取棉秆的株数,减轻拔秆工作形成的交变载荷对棉秆拔取装置3的冲击,增强棉秆拔取装置3工作的整体稳定性。Referring to Fig. 5, the cotton
参见图8及图9,图8为本发明一实施例的拔茎齿刀结构示意图,图9为本发明的拔茎齿刀工作原理示意图。拔茎齿刀34是拔取棉秆的重要工作元件。所述拔茎齿刀34包括拔茎齿刀体342和多个刀齿346,所述刀齿346位于所述拔茎齿刀体342的前端,所述刀齿346与所述拔茎齿刀体342为一体结构或者所述刀齿346通过螺纹连接、铆接、焊接等形式与所述拔茎齿刀体342连接,所述刀齿346为V形锯齿结构。所述拔茎齿刀34上还设置有小刀片341,所述小刀片341的刃口345为直刃或锯齿状结构,本实施例优选采用刃口345设置锯齿状的小刀片341以增大拔茎齿刀34与棉秆10之间的摩擦力,增加拔茎齿刀34对棉秆10的抓取能力。所述小刀片341设置在所述刀齿346的V形锯齿结构的一侧。所述刀齿346的V形锯齿结构的另一侧也可对称设置有所述小刀片341。所述小刀片341优选设置在所述刀齿346的同一平面内。本实施例中的小刀片341通过铆钉343铆接到拔茎齿刀体342上,也可通过焊接、螺纹连接等其他方式连接,或者将小刀片341与所述刀齿346加工为一体结构。拔茎齿刀34的齿形角δ及齿间距L均是影响拔茎齿刀34对棉秆10的抓取能力的因素,本实施例中,所述刀齿346的齿形角δ为15°~180°本实施例δ优选为29.5°,所述刀齿346的齿间距L为2~50mm,本实施例L优选为22mm。提高拔茎齿刀34对棉秆10的抓取能力,也可以通过加大摩擦系数的方法来实现。本发明采用在拔茎齿刀34的一侧设置带有锯齿状刃口的小刀片341的方法。Referring to Fig. 8 and Fig. 9, Fig. 8 is a schematic diagram of the structure of the stem-pulling knife according to an embodiment of the present invention, and Fig. 9 is a schematic diagram of the working principle of the stem-pulling tooth knife of the present invention. Stem pulling
棉秆拔取装置3采用卧辊形式,沿拔茎辊轴31的轴线方向安装拔茎齿刀34,棉秆拔取装置3由液压马达驱动并实现转速无级可调。棉花密植地区使用高转速,秸秆量小或密度低时使用低转速。工作时,棉秆拔取装置3在传动系统2的驱动下旋转,随棉秆收获机前进前推棉秆10,使棉秆10嵌入到拔茎齿刀34的刀齿346与小刀片341形成的齿槽内,产生的摩擦力克服棉秆10与土壤的连结力拔起棉秆10。由于拔茎齿刀34沿拔茎辊轴31的轴线方向均匀布置,拔茎齿刀34的尖部进行分禾,因此在棉秆拔取装置3收获幅宽内的棉秆10都能嵌入到拔茎齿刀34的刀齿346内,实现了不对行拔取棉秆。与拔茎刨刀相比,拔茎齿刀34有两个工作点,容易抓取棉秆,并能产生较大的拔取力。另一方面,拔茎齿刀34在入土拔秆时可以不入土,或仅刀齿346的前端深入地表,即使入土也较浅,降低了对土壤的翻搅,能耗降低,还能将地表下的农膜打碎或直接带出,有利于后续整地作业和后一茬作物生长。棉秆拔取装置3拔出棉秆10抛到整理链板41上,同时棉秆拔取装置3掘取的泥土70和棉秆10根部夹带的泥土70随棉秆10也被抛送到整理链板41上。由于棉秆10与泥土70的比重不同,棉秆10支在整理链板41的L形板条414上,泥土70落入L形板条414形成的凹槽415内。棉秆和泥土在整理链板41的带动下向切碎装置40运动,凹槽415内的泥土在板条414翻转时抛洒落到地面上。本发明除了应用于棉秆收获机外,还可应用于其它茎秆类作物的拔取作业。The
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Certainly, the present invention also can have other multiple embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding Changes and deformations should belong to the scope of protection of the appended claims of the present invention.
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CN111869411B (en) * | 2020-07-07 | 2022-12-16 | 农业农村部南京农业机械化研究所 | Double-clip type double-row cotton stalk pulling device |
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CN115462193B (en) * | 2022-07-28 | 2024-01-30 | 新疆农业大学 | A self-retractable toothed disc cotton stalk extraction device and extraction method |
CN116210451A (en) * | 2022-12-30 | 2023-06-06 | 许昌职业技术学院 | Stalk pulling cone roller and tobacco stalk pulling machine |
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