CN101965768A - A corn no-tillage seeder with anti-blocking function - Google Patents
A corn no-tillage seeder with anti-blocking function Download PDFInfo
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- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 16
- 235000005822 corn Nutrition 0.000 title claims abstract description 16
- 239000003337 fertilizer Substances 0.000 claims abstract description 30
- 238000009331 sowing Methods 0.000 claims abstract description 29
- 230000004720 fertilization Effects 0.000 claims abstract description 25
- 239000010902 straw Substances 0.000 claims abstract description 17
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- 235000021307 Triticum Nutrition 0.000 description 3
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- 238000009333 weeding Methods 0.000 description 1
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
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Abstract
本发明涉及一种具有防堵功能的玉米免耕播种机,它包括机架,设置在机架上的肥箱和若干免耕播种机单体,以及地轮;肥箱上设置有一排肥轴,排肥轴通过链传动连接地轮;每一免耕播种机单体包括连接在机架上的一播种箱和一开沟铲柄,开沟铲柄底部连接一施肥开沟器,每一施肥开沟器后侧方的机架上连接一播种开沟器和一镇压轮;其特征在于:机架下方、开沟铲柄前方通过若干支撑架连接一与排肥轴平行的驱动轴,驱动轴的一端通过链传动连接排肥轴,驱动轴上与每一免耕播种机单体对应设置有一主动锥齿轮,与每一主动锥齿轮啮合的从动锥齿轮中心固定连接一滚筒轴,每一滚筒轴上设置有一用于拨开秸秆的滚筒,滚筒轴下端与施肥开沟器转动连接。
The invention relates to a corn no-tillage seeder with anti-blocking function, which includes a frame, a fertilizer box arranged on the frame, a number of no-tillage seeder units, and ground wheels; a row of fertilizer shafts is arranged on the fertilizer box , the fertilizer discharge shaft is connected to the ground wheel through a chain drive; each no-tillage planter unit includes a seed box and a ditching shovel connected to the frame, and the bottom of the ditching shovel is connected to a fertilization ditch opener, each A sowing opener and a pressing wheel are connected to the frame on the rear side of the fertilizing ditch opener; it is characterized in that: a driving shaft parallel to the fertilizer discharge axis is connected through several supporting frames under the frame and in front of the ditching shovel handle. One end of the drive shaft is connected to the fertilizer discharge shaft through a chain transmission. The drive shaft is provided with a driving bevel gear corresponding to each no-tillage planter unit, and a roller shaft is fixedly connected to the center of the driven bevel gear meshing with each driving bevel gear. Each roller shaft is provided with a roller for pushing aside the straw, and the lower end of the roller shaft is rotatably connected with the fertilization ditch opener.
Description
技术领域technical field
本发明涉及一种农业机械,特别是关于一种具有防堵功能的玉米免耕播种机。The invention relates to an agricultural machine, in particular to a corn no-tillage seeder with an anti-blocking function.
背景技术Background technique
由于保护性耕作具有减少风蚀、水蚀,提高土壤肥力和抗旱能力的作用,因此,数十年来我国大力推广保护性耕作。保护性耕作与传统耕作不同之处在于其在有秸秆覆盖的土地上直接播种,故免耕播种技术是关键。Since conservation tillage can reduce wind erosion and water erosion, and improve soil fertility and drought resistance, my country has vigorously promoted conservation tillage for decades. The difference between conservation tillage and traditional tillage is that it directly sows on the land covered with straw, so no-tillage sowing technology is the key.
目前应用的免耕播种机有很多种,从防堵功能的实现原理上分主要有:(1)在开沟器前安装被动式切茬装置:典型的有原北京农业工程大学研制的曲面型分草器,其分草性能好、结构简单、成本低、不易磨损,但对秸秆覆盖量适应性差;中国农业大学研制的组合式限深切草器和行间压草轮,二者配合之下效果较好,但秸秆覆盖量大时,仍难避免堵塞现象;因此,该类防堵装置适应性较差,难以解决秸秆覆盖量大时的堵塞问题。(2)动力驱动的主动式防堵装置:典型的有中国农业大学研制的驱动式圆盘刀防堵装置,该装置中的圆盘刀获得较高的切割速度,并能有效利用滑切达到良好的切断效果;河北农哈哈生产的条带粉碎播种机,利用粉碎开道和定向抛草原理,切碎秸秆的同时完成播种;但以上主动式防堵装置功率消耗过大,由于转速较高,引起机具强烈振动,安全性较差,且作业过程中高转速引起的粉尘问题也十分突出。(3)多梁结构:将开沟器错开装在多梁上增大开沟器间距,宽行距可以增加秸秆的通过性,减少残茬的堵塞问题,但多梁导致播种机纵向距离加长,只能采用牵引式;这种机构不适合我国地块小、拖拉机动力小的现状。There are many kinds of no-tillage seeders currently in use. From the principle of anti-blocking function, the main points are: (1) Install a passive stubble cutting device in front of the opener: a typical curved surface type seeder developed by the former Beijing Agricultural Engineering University. Grass cutter, which has good grass separation performance, simple structure, low cost, and is not easy to wear, but has poor adaptability to the amount of straw coverage; the combined depth-limiting grass cutter and inter-row grass roller developed by China Agricultural University, the effect of the combination of the two It is better, but when the amount of straw coverage is large, it is still difficult to avoid the clogging phenomenon; therefore, this type of anti-blocking device has poor adaptability, and it is difficult to solve the problem of blockage when the amount of straw coverage is large. (2) Power-driven active anti-blocking device: A typical example is the drive-type disc knife anti-blocking device developed by China Agricultural University. The disc knife in this device obtains a higher cutting speed and can effectively use sliding cutting to Good cutting effect; the strip crushing planter produced by Hebei Nonghaha uses the principle of crushing to open the way and directional weeding to complete the sowing while cutting the straw; but the power consumption of the above active anti-blocking device is too large, due to the high speed, It causes strong vibration of the machine tool, poor safety, and the problem of dust caused by high speed during operation is also very prominent. (3) Multi-beam structure: The openers are staggered and installed on the multi-beams to increase the distance between the openers. Wider row spacing can increase the passage of straw and reduce the problem of stubble blockage. The traction type is adopted; this mechanism is not suitable for the current situation of small plots of land and small power of tractors in our country.
发明内容Contents of the invention
针对上述问题,本发明的目的是提供一种秸秆覆盖量适应性强、功率消耗小、安全性高,适合不同地块大小的具有防堵功能的玉米免耕播种机。In view of the above problems, the purpose of the present invention is to provide a corn no-tillage planter with anti-blocking function, which has strong adaptability to straw coverage, low power consumption, high safety, and is suitable for different plot sizes.
为实现上述目的,本发明采取以下技术方案:一种具有防堵功能的玉米免耕播种机,它包括机架,设置在所述机架上的肥箱和若干免耕播种机单体,以及地轮;所述肥箱上安装有一排肥轴,所述排肥轴通过链传动连接所述地轮;每一所述免耕播种机单体包括连接在所述机架上的一播种箱和一开沟铲柄,所述开沟铲柄底部连接一施肥开沟器,每一所述施肥开沟器后侧方的所述机架上连接一播种开沟器和一镇压轮;其特征在于:所述机架下方、开沟铲柄前方通过若干支撑架连接一与所述排肥轴平行的驱动轴,所述驱动轴的一端通过链传动连接所述排肥轴,所述驱动轴上与每一所述免耕播种机单体对应设置有一主动锥齿轮,与每一所述主动锥齿轮啮合的从动锥齿轮中心固定连接一滚筒轴,每一所述滚筒轴上设置有一用于拨开秸秆的滚筒,所述滚筒轴下端与所述施肥开沟器转动连接。To achieve the above object, the present invention takes the following technical solutions: a corn no-tillage planter with anti-blocking function, which includes a frame, a fertilizer box arranged on the frame and some no-tillage planter monomers, and Ground wheel; a fertilizer row shaft is installed on the fertilizer box, and the fertilizer row shaft is connected to the ground wheel through a chain drive; each of the no-tillage planters includes a seeding box connected to the frame and a ditching shovel handle, the bottom of the ditching shovel handle is connected to a fertilization ditch opener, and a sowing ditch opener and a pressing wheel are connected to the frame at the rear side of each fertilization ditch opener; It is characterized in that: the bottom of the frame and the front of the ditching shovel handle are connected to a drive shaft parallel to the fertilizer discharge shaft through several support frames, one end of the drive shaft is connected to the fertilizer discharge shaft through a chain transmission, and the drive shaft A driving bevel gear is arranged on the shaft corresponding to each of the no-tillage seeder monomers, and a roller shaft is fixedly connected to the center of the driven bevel gear meshed with each of the driving bevel gears, and each of the roller shafts is provided with a The drum is used to push out the straw, and the lower end of the drum shaft is rotatably connected with the fertilization opener.
所述施肥开沟器上设置有一顶尖,所述滚筒轴下端设置有一顶尖孔,所述顶尖插设在所述顶尖孔内。The fertilization opener is provided with a tip, and the lower end of the roller shaft is provided with a tip hole, and the tip is inserted into the tip hole.
所述施肥开沟器与所述播种开沟器之间,设置有一尾部向两侧张开的翼状保护罩,所述翼状保护罩的头部固定连接在所述开沟铲柄上。Between the fertilizing ditch opener and the sowing ditch opener, there is a wing-shaped protective cover with its tail opening to both sides, and the head of the wing-shaped protective cover is fixedly connected to the ditching shovel handle.
所述翼状保护罩包括一焊接在所述开沟铲柄上的角钢,所述角钢两侧分别焊接有间隔排列的钢筋。The wing-shaped protective cover includes an angle steel welded on the ditching shovel handle, and steel bars arranged at intervals are respectively welded on both sides of the angle steel.
所述滚筒采用枣核形杆状滚筒,所述杆状滚筒由若干弧形杆间隔焊接在一圆管圆周上构成。The roller adopts a jujube-shaped rod-shaped roller, and the rod-shaped roller is composed of several arc-shaped rods welded on the circumference of a circular tube at intervals.
所述滚筒采用片状滚筒,所述片状滚筒包括若干钢板,每一所述钢板的上下端均设置成倒角结构,所述钢板间隔焊接在一圆管圆周上。The roller adopts a sheet-shaped roller, and the sheet-shaped roller includes several steel plates, the upper and lower ends of each steel plate are arranged in a chamfered structure, and the steel plates are welded on the circumference of a circular pipe at intervals.
其中一相邻的两所述支撑架之间顶紧设置一套筒,所述套筒与所述驱动轴固定连接。A sleeve is tightly arranged between two adjacent support frames, and the sleeve is fixedly connected with the drive shaft.
所述施肥开沟器采用尖角式开沟器,所述播种开沟器采用双圆盘式开沟器。The fertilization opener adopts a sharp angle opener, and the sowing opener adopts a double disc opener.
本发明由于采取以上技术方案,其具有以下优点:1、本发明免耕播种机上设置驱动轴、链传动、齿轮传动、滚筒轴和滚筒等,通过各个部件之间的传动,可将动力传递给滚筒,通过滚筒旋转,即可将开沟器前方的秸秆甩出去,避免堵塞播种机,因此,本发明具有结构简单,调节方便,适应性强,成本低,能耗小的优点,初步试验证明,本发明能够在小麦收获后的秸秆覆盖地上,无堵塞免耕播种玉米,播种质量和效率都较高。2、本发明不需要使用拖拉机动力输出轴驱动防堵装置,而利用地轮驱动,可节省动力降低成本。3、本发明通过地轮、排肥轴以及链传送可将动力传递给驱动轴,通过驱动轴上的主动锥齿轮和从动锥齿轮的啮合传动,将驱动轴上的动力传送给滚筒轴,通过滚筒轴可带动滚筒转动,因此可将与机具前进方向相同的驱动轴的转向变为垂直于前进方向的滚筒的转向。4、本发明只用一根驱动轴即可实现所有滚筒动力的传动,通过主动锥齿轮和从动锥齿轮的啮合,即可改变轴的转动方向,传动效率高,成本低。5、本发明利用滚筒的偏心作用将秸秆推开或甩出,并且滚筒具有一定高度,可以有效防止免耕播种中常出现的开沟器柱缠绕秸秆的现象,并且可以保证防堵装置良好的排草性能。6、本发明将驱动轴通过支撑架固定在机架下方,开沟铲柄前方,因此,可确保驱动轴与机架相对位置不变。7、本发明将圆盘开沟器置于尖角开沟器后面,且侧向距离50毫米,因此可以满足播种过程中,种子与肥料保持一定距离,以防烧种的位置要求。本发明结构设计巧妙,操作方便,能有效防止麦茬和杂草缠绕在施肥开沟单体上或者堆积在施肥单体和播种单体之间,保证播种带上无秸秆及杂草,因此,可广泛用于在小麦秸秆覆盖下免耕播种机的直接播种过程中。The present invention has the following advantages due to the adoption of the above technical scheme: 1. The no-tillage planter of the present invention is provided with a drive shaft, a chain drive, a gear drive, a drum shaft and a drum, etc., and the power can be transmitted to Drum, through the rotation of the drum, the straw in front of the opener can be thrown out to avoid blocking the planter. Therefore, the present invention has the advantages of simple structure, convenient adjustment, strong adaptability, low cost, and low energy consumption. Preliminary tests have proved that , the invention can sow corn without clogging and no-tillage on the stalk-covered ground after wheat harvesting, and the sowing quality and efficiency are high. 2. The present invention does not need to use the power output shaft of the tractor to drive the anti-blocking device, but uses the ground wheel to drive, which can save power and reduce costs. 3. The present invention can transmit the power to the drive shaft through the ground wheel, fertilizer shaft and chain transmission, and transmit the power on the drive shaft to the drum shaft through the meshing transmission of the driving bevel gear and the driven bevel gear on the drive shaft. The drum can be driven to rotate by the drum shaft, so the steering of the drive shaft in the same forward direction as the implement can be changed to the steering of the drum perpendicular to the forward direction. 4. The present invention can realize the power transmission of all the drums with only one drive shaft, and the rotation direction of the shaft can be changed through the meshing of the driving bevel gear and the driven bevel gear, with high transmission efficiency and low cost. 5. The invention utilizes the eccentric effect of the roller to push or throw out the straw, and the roller has a certain height, which can effectively prevent the phenomenon that the opener column often occurs in no-tillage seeding, and can ensure good drainage of the anti-blocking device. grass performance. 6. In the present invention, the drive shaft is fixed below the frame through the support frame and in front of the ditching shovel handle. Therefore, the relative position of the drive shaft and the frame can be guaranteed to remain unchanged. 7. In the present invention, the disk opener is placed behind the sharp-angle opener, and the lateral distance is 50 millimeters, so it can meet the position requirement of keeping a certain distance between the seed and the fertilizer during the sowing process to prevent burning of the seed. The invention has ingenious structural design and convenient operation, and can effectively prevent wheat stubble and weeds from being entangled on the fertilization and ditching monomer or piled up between the fertilization monomer and the sowing monomer, ensuring that there are no straws and weeds on the sowing belt. Widely used in the direct sowing process of no-tillage seeders under wheat straw cover.
附图说明Description of drawings
图1是本发明的总体结构示意图Fig. 1 is the overall structural representation of the present invention
图2是本发明的总体结构左视示意图Fig. 2 is a schematic left view of the overall structure of the present invention
图3是本发明的传动系统示意图Fig. 3 is the transmission system schematic diagram of the present invention
图4是本发明主、从锥齿轮啮合局部放大示意图Figure 4 is a partially enlarged schematic diagram of the meshing of the master and slave bevel gears of the present invention
图5是本发明顶尖结构示意图Fig. 5 is a schematic diagram of the top structure of the present invention
图6是本发明杆状滚筒结构示意图Fig. 6 is a schematic diagram of the structure of the rod-shaped cylinder of the present invention
图7是图6的俯视示意图Figure 7 is a schematic top view of Figure 6
图8是本发明的片状滚筒结构示意图Fig. 8 is a structural schematic diagram of the sheet cylinder of the present invention
图9是图8的俯视示意图Figure 9 is a schematic top view of Figure 8
图10是本发明的翼状保护罩俯视示意图Fig. 10 is a schematic top view of the wing-shaped protective cover of the present invention
图11是本发明圆盘开沟器和尖角开沟器的位置示意图Figure 11 is a schematic diagram of the position of the disc opener and the sharp angle opener of the present invention
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
如图1、图2所示,本发明包括现有技术的免耕播种机1,免耕播种机1上设置有防堵装置。免耕播种机1包括采用常规方式设置的一机架2,机架2上设置有一肥箱3和若干并排设置的免耕播种机单体4,每一免耕播种机单体4上设置有一防堵装置。免耕播种机1通过相邻免耕播种机单体4之间设置的地轮5带动播种,地轮5通过其前方的拖拉机(图中未示出)提供动力。As shown in Fig. 1 and Fig. 2, the present invention includes a no-
如图1~3所示,本发明包括一设置在肥箱3上的排肥轴6,排肥轴6通过链传动连接地轮5。排肥轴6的一端固定设置有一主动链轮7,主动链轮7通过链条带动一从动链轮8转动,从动链轮8固定设置在一驱动轴9的一端,带动驱动轴9转动。驱动轴9与排肥轴6平行,且通过若干支撑架10支撑在机架2下方,且位于开沟铲柄11前方。开沟铲柄11固定设置在机架2下方,每一免耕播种机单体4中设置有一开沟铲柄11,每一开沟铲柄11的下方焊接有一施肥开沟器12。As shown in Figures 1-3, the present invention includes a
驱动轴9上,与每一免耕播种机单体4相对应的位置,分别固定设置有一主动锥齿轮13(如图4所示),每一主动锥齿轮13分别与一从动锥齿轮14啮合,每一从动锥齿轮14分别固定设置在一滚筒轴15的上端。在从动锥齿轮14与施肥开沟器12之间的滚筒轴15上同心设置有一滚筒16。如图1、图5所示,在施肥开沟器12上固定有一顶尖17,滚筒轴15底部设置有一顶尖孔,顶尖17可以插入滚筒轴15的顶尖孔内,实现滚筒轴15与施肥开沟器12的连接,并保证滚筒轴15的灵活转动。On the
如图2所示,施肥开沟器12的后方,侧向距离50毫米处,设置有一固定在机架2上的播种开沟器18。施肥开沟器12和播种开沟器18之间设置有一翼状保护罩19,翼状保护罩19头部固定连接在开沟铲柄11上,尾部向两侧张开。As shown in Figure 2, behind the
施肥开沟器12与播种开沟器18侧向错开50毫米(仅以此为实施例,但不限于此),用以满足播种过程中,种子与肥料应保持一定距离,以防烧种的位置要求。播种开沟器18位于施肥开沟器12的左侧还是右侧,由主、从锥齿轮13、14的啮合转动方向决定。若主、从锥齿轮13、14的啮合,使滚筒16将秸秆甩向左侧,则播种开沟器18位于施肥开沟器12的右侧,反之则位于左侧,上述设置可以最大限度地减少播种带上的秸秆,保证播种质量。The
如图1所示,上述实施例中,驱动轴9两端部的支撑架10固定设置在机架2上,其他支撑架10对应固定设置在每一开沟铲柄11上。其中,可以在任何两支撑架10之间设置一套筒20,套筒20通过开口销或其它固定件与驱动轴9固定连接。由于套筒20受两端支撑架10的限制不能轴向移动,故驱动轴9在转动过程中,也不会沿轴向窜动影响主动锥齿轮13和从动锥齿轮14的啮合。As shown in FIG. 1 , in the above embodiment, the support frames 10 at both ends of the
上述实施例中,每一支撑架10与驱动轴9相支撑的位置设置有一尼龙套,尼龙套可以减小驱动轴9与支撑架10之间的摩擦。In the above embodiments, a nylon sleeve is provided at the position where each
上述实施例中,滚筒16可以采用杆状滚筒21(如图1中左侧两滚筒16所示)和/或片状滚筒22(如图1中右侧一滚筒16所示)。如图6、图7所示,杆状滚筒21外形呈枣核形状,由直径6mm的四根弧形杆23间隔焊接在一个圆管24上构成,高度为300mm(仅以此为实施例,但不限于此)。如图8、图9所示,片状滚筒22由四片高300mm、宽30mm、厚3mm的钢板25间隔焊接在一个圆管26上构成,每一钢板25上下均设置有倒角(仅以此为实施例,但不限于此)。以上两种滚筒16形状不同,但转动过程中都可视为变半径的偏心机构,滚筒16的半径是不断变化的,半径的变化导致对前方秸秆产生了大小和方向也不断变化的推动力,使秸秆沿转动方向的切线甩出或被推开,落在施肥开沟器12的侧边。In the above embodiment, the
如图1、图2、图10所示,上述实施例中,翼状保护罩19是将六根钢筋26(仅以此为实施例,但不限于此)分两排间隔焊在一角钢27两侧而形成。角钢27与开沟铲柄11固定,两侧钢筋26形成的侧翼具有一定张角,张角方向为:从施肥开沟器12开向播种开沟器18。翼状保护罩19的作用在于阻挡滚筒16甩出的秸秆落入所开种沟内,保证种子播在土壤中。As shown in Fig. 1, Fig. 2 and Fig. 10, in the above-mentioned embodiment, the wing-shaped
如图11所示,上述实施例中,施肥开沟器12采用尖角式开沟器,播种开沟器18采用双圆盘式开沟器,以避免都使用尖角式开沟器产生的前后开沟器之间雍草的问题。施肥采用尖角式开沟器,因为尖角式开沟器结构简单,轻便,开沟阻力小,入土能力强;播种选择双圆盘开沟器,因为双圆盘开沟器比目前常用的尖角开沟器播种工作稳定,适应性更好,同时,试验发现,尖角开沟器播种会在施肥和播种单体间发生堵塞。As shown in Figure 11, in the above-mentioned embodiment,
本发明在播种过程中的作用如下:The effect of the present invention in sowing process is as follows:
在秸秆地上播种时,拖拉机提供动力给地轮5,地轮5经过链传动带动排肥轴6转动,排肥轴6通过主动链轮7和从动链轮8之间的链传动,将该动力传递给驱动轴9;驱动轴9通过主动锥齿轮13和从动锥齿轮14将动力传递给滚筒轴15,滚筒轴15转动带动其上设置的滚筒16转动;滚筒16旋转将施肥开沟器12前方的秸秆甩出去,具有一定张角的翼状保护罩19阻挡甩出秸秆落入所开的沟内。When sowing on the straw ground, the tractor provides power to the
如图2所示,上述实施例中,每一播种机单体4上还设置有种箱28和镇压轮29,种箱28用于装设预播种的种子,镇压轮29用于将施肥开沟器12和播种开沟器18开设的沟填平压实。As shown in Figure 2, in the above-mentioned embodiment, each planter unit 4 is also provided with a
上述实施例中,滚筒16的转速由拖拉机前进速度和齿轮传动装置决定,齿轮传动装置确定后,拖拉机速度越快滚筒转速越高。为了让滚筒16的转动能有效甩开前方秸秆,本发明在播种速度最低时,滚筒16的转速设置为每分钟90转左右。In the above embodiment, the rotating speed of the
上述实施例中,拖拉机速度为3~5km/h。In the above embodiments, the speed of the tractor is 3-5 km/h.
上述实施例中,排肥轴6和驱动轴9上的链轮可以更换,以调节传动比,保证滚筒16以合适的转速转动,以满足防堵所需。In the above embodiments, the sprockets on the
上述各实施例仅用于说明本发明,其中各部件的结构、连接方式等都是可以有所变化的,凡是在本发明技术方案的基础上进行的等同变换和改进,均不应排除在本发明的保护范围之外。Above-mentioned each embodiment is only for illustrating the present invention, wherein the structure of each component, connection mode etc. all can be changed to some extent, every equivalent conversion and improvement carried out on the basis of the technical solution of the present invention, all should not be excluded from the present invention. outside the scope of protection of the invention.
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| CN108464090A (en) * | 2018-06-22 | 2018-08-31 | 山东省农业机械科学研究院 | A kind of no-tillage seeding machine with actively anti-tangle ditching device |
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