A kind of plastic tensile hexagon mesh material and manufacture method thereof
One: technical field
The present invention relates to a kind of multidirectional stressed plastic tensile grate, especially a kind of plastic tensile hexagon mesh material and manufacture method thereof, it can be used in the civil engineering as the reinforcement reinforcement material or is used for architectural engineering as protection and isolated material.
Two: background technology
The plastic tensile mesh material has the multiple mode of production, and the employing plastic strip that has is welded into groined type or square or rectangular configuration, but its joint strength is difficult to satisfy construction requirement, does not often have the reinforcement reinforcement effect; Employing polyester fiber that has or glass fibre are through being woven into groined type or rectangular configuration, then in the structure of its surface-coated organic protection layer, the joint strength of this structure also is difficult to satisfy the needs of engineering to intensity, especially is difficult to play integrally stiffened effect; The employing plastic plate that has is through going out the hole of the whole square or rectangle of arranging, the shape in its hole can be a various ways, as circle, ellipse, Long Circle, square, rectangle etc., through vertically, laterally progressively stretching or synchro-draw, thereby obtain groined type or mesh material square, the rectangular opening shape, the grid that this structural material forms compared with above-mentioned welding, braiding aspect bearing capacity has had good integrity, effect that node strength is high, has satisfied the requirement of engineering to bulk strength greatly.
But, in using, engineering finds, actual loading is often just in length and breadth to exerting pressure, and above-mentioned described all kinds of structural materials often can only provide the reinforcement and the support of both direction in length and breadth, will show great weakness for the support that comes from oblique load, they must be used for by the right angle shearing resistance of node transmitting and disperseing load, so node also is easy to be destroyed.
Three: summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of plastic tensile hexagon mesh material and manufacture method thereof, can carry vertical, horizontal, oblique loading, node is difficult for being torn destruction, and stress is more reasonable.
For achieving the above object, the technical solution adopted in the present invention is as follows:
A kind of plastic tensile hexagon network structure, comprise a plurality of nodes, be provided with the muscle band between the node, each node is connected with three muscle bands, make six adjacent nodes and six muscle bands between this node be connected to form the hexagonal cells hole, composition is extended in the radiation of a plurality of for this reason hexagonal cells of described network hole, and adjacent two hexagonal cells hole adjacent sides overlap.
A kind of manufacture method of making plastic tensile hexagon mesh material may further comprise the steps:
A, go out on plastic plate or the extrusion cavities array, described hole array is arranged by some holes unit rules and is formed, and unit, described hole comprises that line in turn is hexagon and is positioned at six holes and a hole that is positioned at the hexagon center on summit; Described hex hole unit adjacent side overlaps to radiation all around and launches;
B, with above-mentioned plastic plate carry out vertically, cross directional stretch.
Above-mentioned network structure or manufacture method, described hexagon are regular hexagon.
Above-mentioned manufacture method, described being stretched as in length and breadth to stretching one by one.
Multiplying powers such as above-mentioned manufacture method, described transverse and longitudinal are stretched as stretch.
Above-mentioned manufacture method, described transverse and longitudinal are stretched as synchro-draw simultaneously.
This plastic tensile hexagon network structure is formed by horizontal, longitudinal stretching by plastic plate, the total once-forming, non-welding or braiding form, this network structure is made up of the hexagonal cells hole of rule, hexagonal each summit is connected with three muscle bands, this hexagon network structure can be good at carrying vertical, horizontal, oblique stress, and node is difficult for destroyed.
Four: description of drawings
Fig. 1 is the structural representation of mesh material embodiment one of the present invention;
Fig. 2 is the structural representation of mesh material embodiment two of the present invention;
Fig. 3 is the hole array structure schematic diagram of embodiment one;
Fig. 4 is the hole array structure schematic diagram of embodiment two;
Fig. 5 is different multiplying drawing effect figure.
Five: the specific embodiment:
Below in conjunction with the drawings and specific embodiments invention is described in detail:
A kind of plastic tensile hexagon network structure, comprise a plurality of nodes, be provided with the muscle band between the node, each node is connected with three muscle bands, makes six adjacent nodes and six muscle bands between this node be connected to form the hexagonal cells hole, described hexagon can be regular hexagon, as shown in Figure 1, 2, also can be non-regular hexagon, as shown in Figure 5, composition is extended in the radiation of a plurality of for this reason hexagonal cells of described network hole, and adjacent two hexagonal cells hole adjacent sides overlap.
A kind of method of making the hexagon mesh material comprises following steps:
1, in certain thickness plastic plate extruded hole or punching, wherein the thickness of sheet material generally is not less than 1mm, but be not more than 20mm, hole on the sheet material forms the hole array of rule, described hole array is made up of some holes unit rules again, its concrete structure such as Fig. 2 or shown in Figure 3, unit, described hole comprises that line in turn is hexagon and is positioned at six holes and a hole that is positioned at the hexagon center on summit, wherein Fig. 2 is parallel to plastic plate bearing of trend structure for hexagon two opposite side, and Fig. 3 is that hexagon two opposite side are perpendicular to plastic plate bearing of trend structure; Described hex hole unit adjacent side overlaps to radiation all around and launches; The aperture in each hole all is identical, aperture 1-50mm, the pitch of holes of per two adjacent holes also be equate or be close to equate that the pitch of holes between its any adjacent two holes should be at the 0.1-30 in aperture doubly;
2, stretch: the sheet material that will above-mentionedly have a hole array is through vertically, laterally progressively stretch, and perhaps portraitlandscape synchro-draw simultaneously, described stretching can be multiplying power stretchings such as strict.In the drawing process, the material in the weakening district that forms between hole and the hole is stretched, and the part material of the relative stiffened region that forms between three holes of formation, unit, hole can only partly be stretched, thereby form node at last, formation at last has a kind of novel mesh material that is different from now existing plastic tensile structural material.
It is different and different that stretching ratio is looked material, polypropylene generally at 3.0-10 doubly, polyethylene generally at 2-8 doubly, but the stretching ratio of both direction should basically identical, stretching ratio on the direction that perhaps at first stretches is bigger, carry out other direction when stretching because of lax resilience is to a certain degree arranged, thereby formation as Fig. 2 cited have a hexagonal integral network structure material.
This structural material can more effective dispersion load than traditional plastic tensile structural material, because hexgonal structure has better stability, and can bear the load from all directions, is the Rational structure that nature is generally acknowledged.
Specific embodiment one
According to the described method of this patent, go out or extrude in the hole array as shown in Figure 3, the adjacent holes spacing is 8mm, aperture 4mm, this sheet material forms as shown in Figure 1, that have the regular hexagon structure respectively integral network structure material through after vertically, laterally waiting the multiplying power stretching one by one.
Specific embodiment two
According to the described method of this patent, go out or extrude in the hole array as shown in Figure 4, the adjacent holes spacing is pitch of holes 10mm, aperture 5mm, this sheet material forms as shown in Figure 2, that have the regular hexagon structure respectively integral network structure material through after vertically, laterally multiplying power such as synchronous stretches.
Specific embodiment three
According to the described method of this patent, go out or extrude in the hole array as shown in Figure 3, the adjacent holes spacing is pitch of holes 8mm, aperture 4mm, this sheet material to stretching or the different multiplying stretching, forms integral network structure material as shown in Figure 5, that have non-regular hexagon structure through folk prescription.
According to foregoing description, the hexagon mesh material that the sheet material of the described hole of this patent array stretches and forms through portraitlandscape, perhaps be similar to the above-mentioned hexagon mesh material that this patent is described, by the different and difference to some extent of the stretching ratio of hand vertical and horizontal; For example, the hole is designed to hexagon or other possible shapes, for the array of certain pore size, the pitch of holes of vertical and horizontal changes, and also can correspondingly influence the net shape of mesh material.So the described hexagon mesh material of this patent includes but not limited to hole array that this patent is illustrated and the plastic tensile hexagon mesh material that produces with the method.