CN101922069A - Heating fiber-containing sweater raw material and weaving process thereof - Google Patents

Heating fiber-containing sweater raw material and weaving process thereof Download PDF

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Publication number
CN101922069A
CN101922069A CN 201010221576 CN201010221576A CN101922069A CN 101922069 A CN101922069 A CN 101922069A CN 201010221576 CN201010221576 CN 201010221576 CN 201010221576 A CN201010221576 A CN 201010221576A CN 101922069 A CN101922069 A CN 101922069A
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raw
fiber
heat generating
yarn
sweater
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CN 201010221576
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CN101922069B (en
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陈建强
周婉
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Jiangyin Xiangfei Textile Technology Co., Ltd
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Jiangyin Xiangfei Fashion Co Ltd
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Abstract

The invention discloses a heating fiber-containing sweater raw material and a weaving process thereof. The heating fiber-containing sweater raw material comprises an internal layer and a surface layer, wherein the internal layer is formed by weaving blended yarns A and the surface layer is formed by weaving blended yarns B; each blended yarn A is formed by blending 3 to 8 percent of heating fiber, 30 to 50 percent of viscose and 50 to 60 percent of anti-pilling acrylic fiber; and each blended yarn B is formed by blending a modal fiber and a tencel fiber. The weaving process comprises the step of weaving two blended yarns A and three blended yarns B by a double-yarn double-shuttle feeding method to obtain the sweater raw material. The raw material has the advantages of increasing varieties and application ranges of heating fiber-containing fabrics and simplifying the weaving process of the heating fiber, so that the cost of a product is reduced and textiles with a heating function are popularized.

Description

A kind of sweater raw material and weaving thereof that contains heat generating fiber
Technical field
The present invention relates to a kind of raw material and basketry that is used to weave sweater, be specifically related to a kind of sweater raw material and weaving thereof that contains heat generating fiber.
Background technology
Warming is the important indicator of water clothes comfortableness, traditional heating method is normally controlled the heat leakage that conduction, convection current, radiation caused of heat, promptly use thick fabric or add the heat insulating material formed of cotton-wool class to be incubated the also employing metal coating raw material that has.It is more and more higher that yet modern people require the comfortableness of clothes, functional and aesthetic property, and traditional heat insulating material formed general volume ratio is more too fat to move, is not easy to motion and lacks aesthetic feeling again; For the people of operation under the extreme low temperature environment, the passive warming functional requirement that can not satisfy clothes well, therefore actively the heat insulating material formed exploitation of heat production formula is significant.Heat generating fiber (EKS) is with its granular, softnessization, and multi-functional characteristic such as heating effect is good has caused the concern of textile limit, and the warming effect of its peculiar heating makes it become the pith of following fashion trend.Therefore research and develop heat generating fiber and the correlation function product has good prospect.The raw material that contains heat generating fiber in enjoying technology is mainly based on knitting weft-knitted product, be not exploited as yet as sweater knitted product, therefore, heat generating fiber be applied to sweater knitted, realizing its functionalization, is that those skilled in the art have a problem to be solved.
Summary of the invention
The objective of the invention is to overcome defective of the prior art, a kind of sweater raw material and weaving thereof that contains heat generating fiber is provided, this raw material can increase the kind and the range of application of the fabric that contains heat generating fiber, thereby the weaving that makes heat generating fiber is simplified the cost that reduces product, makes the application with heating function textiles more popular.
For achieving the above object, the technical solution used in the present invention is a kind of sweater raw material that contains heat generating fiber, it is characterized in that, described raw material comprises the internal layer of A blended yarn braiding and the superficial layer of B blended yarn braiding, described A blended yarn is formed by heat generating fiber, viscose and anti-pilling acrylic fiber blending, and described B blended yarn is by Modal fibre and silk fiber blended forming.
In order to control the cost of sweater raw material effectively, make simultaneously heat generating fiber give play to maximum efficient again, the people is worn feel comfortable, preferable technical scheme is, in described A blended yarn, contain 3%~8% heat generating fiber, contain 30%~50% viscose, contain 50%~60% anti-pilling acrylic fiber, above-mentioned % is the % of fiber number.
In order to control the cost of sweater raw material effectively, simultaneously be that heat generating fiber has been given play to maximum efficient, the people worn feel comfortable that preferable technical scheme also has again, the horizontal density of described sweater raw material is 78 stringers/10cm, and the horizontal density of described sweater raw material is 59 lines/10cm.
For the cost of control control sweater raw material effectively, be again simultaneously that heat generating fiber has been given play to maximum efficient, the people is worn feel comfortable, preferable technical scheme also has, and the grammes per square metre of described sweater raw material is: 280 grams/square metre.
A kind of weaving that contains the heat generating fiber sweater raw material is characterized in that, described weaving is: described sweater raw material is to adopt the two shuttle feeding method braidings of two yarns to form by two A blended yarns and three B blended yarns.
In order to make sweater raw material should demonstrate fully the thermal property of final products excellence, make product have comfortableness and skin-friendly etc. preferably again, preferable technical scheme also has, the fineness index of described A blended yarn and B blended yarn is 18.5 Tekes, and wherein the fineness index of anti-pilling acrylic fiber in the A blended yarn and viscose is 0.1 Tekes.
In order to make sweater raw material should demonstrate fully the thermal property of final products excellence, make product have comfortableness and skin-friendly etc. preferably again, preferable technical scheme also has, and the ply twist multiplier of described A blended yarn is 410 sth. made by twisting/rice, and the ply twist multiplier of described B blended yarn is 320 sth. made by twisting/rice.
In order to make sweater raw material should demonstrate fully the dim performance of guarantor of final products excellence, make product have comfortableness and skin-friendly etc. preferably again, preferable technical scheme also has, in the two shuttle feeding methods of described pair of yarn, adopted the straight-bar machines of 12 pins to weave, selected Yarn feed device for use in the described pair of two shuttle feeding methods of yarn, described Yarn feed device is provided with the folder spring.
Advantage of the present invention and beneficial effect are: adopt this to contain the product that heat generating fiber acrylic-wool blended sweater raw material and weaving thereof be compiled into and have light weight, heat-preserving function, the steam that this raw material distributes by the absorption human body reaches warming effect thereby the underwear material temperature is raise; After simultaneously material temperature raise, having accelerated the people that distribute of steam again, to wear after sensation dry and comfortable more comfortable.Continue and stronger moisture pick-up properties because heat generating fiber itself has, so the heating heat-preserving function that utilizes its underwear raw material of making to have durability, raw material is through washing more than 50 times, and its thermal property does not obviously descend.Have permanently effective heating simultaneously, do not have that specific (special) requirements is not affected by environment, color and luster is complete, quality is firm, sweat proof corrosion-resistant characteristic, comfortable and easy to wear, the function admirable of such sweater washing the Ji condition.
The specific embodiment
Below in conjunction with embodiment, the specific embodiment of the present invention is further described.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.
Embodiment 1
The present invention is a kind of sweater raw material that contains heat generating fiber, this raw material comprises the internal layer of A blended yarn braiding and the superficial layer of B blended yarn braiding, the A blended yarn is formed by heat generating fiber, viscose and anti-pilling acrylic fiber blending, and the B blended yarn is by Modal fibre and silk fiber blended forming.
Embodiment 2
On the basis of embodiment 1, in order to control the cost of sweater raw material effectively, make simultaneously heat generating fiber give play to maximum efficient again, the people is worn feel comfortable, preferred embodiment is to contain 5% heat generating fiber in the A blended yarn, contain 40% viscose, contain 55% anti-pilling acrylic fiber, above-mentioned % is the % of fiber number (radical), and all the other and embodiment 1 are identical.
Embodiment 3
On the basis of embodiment 2, in order to control the cost of sweater raw material effectively, simultaneously be again that heat generating fiber has been given play to maximum efficient, the people is worn feel comfortable, preferred embodiment also has, the horizontal density of described sweater raw material is 78 stringers/10cm, and the horizontal density of described sweater raw material is 59 lines/10cm, and all the other and embodiment 2 are identical.
Embodiment 4
On the basis of embodiment 3, in order to control the cost of sweater raw material effectively, simultaneously be again that heat generating fiber has been given play to maximum efficient, the people is worn feel comfortable, preferred embodiment also has, the grammes per square metre of described sweater raw material is: 280 grams/square metre, all the other and embodiment 2 are identical.
Embodiment 5
A kind of weaving that contains the heat generating fiber sweater raw material, this weaving is: sweater raw material is to adopt the two shuttle feeding method braidings of two yarns to form by two A blended yarns and three B blended yarns.In order to make sweater raw material should demonstrate fully the thermal property of final products excellence, make product have comfortableness and skin-friendly etc. preferably again, the fineness index of described A blended yarn and B blended yarn is 18.5 Tekes, and wherein the fineness index of anti-pilling acrylic fiber in the A blended yarn and viscose is 0.1 Tekes.In order to make sweater raw material should demonstrate fully the thermal property of final products excellence, make product have comfortableness and skin-friendly etc. preferably again, the ply twist multiplier of described A blended yarn is 410 sth. made by twisting/rice, the ply twist multiplier of described B blended yarn is 320 sth. made by twisting/rice.In order to make sweater raw material should demonstrate fully the thermal property of final products excellence, make product have comfortableness and skin-friendly etc. preferably again, in the two shuttle feeding methods of described pair of yarn, adopted the straight-bar machines of 12 pins to weave, selected Yarn feed device for use in the described pair of two shuttle feeding methods of yarn, described Yarn feed device is provided with the folder spring.
The technological process of production of this sweater raw material:
Openpore yarn → dyeing → rewinding → knit sheet → running-on → flatcar → hand seam → washing → oven dry → whole scalding → packing → warehouse-in
The development process of this invention comprises
1, the selection of the selection of fiber and yarn blending ratio
The selection of raw material and proportioning have been passed through a large amount of contrast experiments, its objective is that the thermal property that should demonstrate fully the final products excellence makes product have comfortableness and skin-friendly etc. preferably again.
Select heat generating fiber for use, anti-pilling acrylic fiber, 3 kinds of fiber blend yarns of common viscose glue and model/tencel blended yarn, wherein with three 18.5tex (quality that fiber the had gram numbers of 1000 meters length) model/tencel blended yarn, with 320 sth. made by twisting/rice and twist with the fingers resultant yarn, two 18.5tex55% acrylic fibers/40% viscose glue/5% heat generating fiber blended yarns, with 410 sth. made by twisting/rice and twist with the fingers resultant yarn, as the sweater raw material, these two kinds of yarns carry out ready-made clothes and weave with two organization methods that tat on loom, it is 0.2tex (2.0D) that its purpose has the line density of the heat generating fiber that following 3 aspect: a. select for use, general fiber is thick, but its brute force is lower, so selecting line density for use is Antipilling nitrilon and the collocation of common viscose glue of 0.1tex (1.0D), the bar that had so both guaranteed to spin the ramuscule yarn is done and is powerful, solved the ANTIPILLING problem of raw material again, the raw material of Sheng Chaning also has the feel as the wool fabric simultaneously.B. with model/tencel blended yarn doubling, make the surface yarn of sweater, improved the feel and the skin-friendly of raw material greatly.C. the blending technology of many kinds of fibers itself has higher scientific and technological content, can reduce production cost to a certain extent again.
Each component fibre content: because the molecular structure decision, the dyeing ability of heat generating fiber own is relatively poor, and brute force is lower, fiber can not purely spin, therefore when blending, need better powerful or other less fibers of line density are arranged in pairs or groups with it, the content of heat generating fiber can not surpass certain proportion simultaneously, otherwise can can't weave because of the yarn strength deficiency causes.Too high as the ratio of heat generating fiber in raw material in addition, can cause that heating effect is very good and cause heating up higher, reduce the degree comfortable and easy to wear of raw material on the contrary.The price of considering heat generating fiber simultaneously is higher, and the increase along with its ratio in the raw material can increase product cost significantly.Select proper raw material institutional framework and weaving for use, under the prerequisite that can satisfy raw material degree comfortable and easy to wear (certain the degree of heat), also help suitably to reduce the ratio of heat generating fiber in the raw material.
2, the fabric tissue parameter is determined
With two 18.5tex 55% acrylic fibers, 40% viscose glue and 5% heat generating fiber blended yarn, with 410 sth. made by twisting/rice and twist with the fingers resultant yarn, with three 18.5tex models/tencel blended yarn, with 320 sth. made by twisting/rice and twist with the fingers resultant yarn, adopt two shuttle feeding braid methods, the sweater knitted raw material of weaving.
(1) fabric tissue: single face plain weave.
(2) horizontal close: 78 stringers/10cm; Vertical close: 59 lines/10cm.
(3) pin number: 12G
(4) grammes per square metre: 280 grams/square metre.
The major technique key that the present invention solves in development process
1, it is inhomogeneous and the look flower that causes is used new prescription post processing again to have overcome the plurality of raw materials yarn dyeing, makes yarn soft and do not lose elasticity, and sweater is beautiful in colour and be rich in gloss.Dyeing and finishing technology selects for use active environmental protection dyestuff to dye.In dyeing course, note quality problems such as control look flower and aberration.
2, raw material and yarn texture are selected: to material choice and a large amount of contrast experiment of proportioning process, purpose is that the thermal property that should demonstrate fully the final products excellence makes product have comfortableness and skin-friendly etc. preferably again.The one, select heat generating fiber, anti-pilling acrylic fiber, 3 kinds of fiber blend yarns of common viscose glue for use, the 2nd, select model/tencel blended yarn, adopt the two shuttle feeding methods of two yarns.Because the line density of heat generating fiber is 0.2tex, general fiber is thick, but its brute force is lower, so selecting line density for use is the Antipilling nitrilon collocation of 0.1tex, the bar that had so both guaranteed to spin the ramuscule yarn is done and is powerful, has solved the ANTIPILLING problem of raw material again, but has added the moisture pick-up properties of common viscose glue raw material, improve comfortableness, can reduce cost simultaneously; Select Lenzin Modal fibre/tencel blended yarn,, embody the feel and the comfortableness of Modal fibre and tencel fiber, improved the feel and the skin-friendly of sweater greatly as the surperficial yarn of this sweater.
3, the heat generating fiber ratio is selected: because heat generating fiber cost height, dyeing ability is poor, brute force is lower, so fiber can not purely spin, therefore when blending, need better powerful or other less fibers of line density are arranged in pairs or groups with it, the content of heat generating fiber can not surpass certain proportion simultaneously, otherwise can can't weave because of the yarn strength deficiency causes.The ratio of heat generating fiber in raw material is too high, can cause that heating effect is very good to cause heating up higher, reduces the degree comfortable and easy to wear of raw material on the contrary.The price of heat generating fiber is higher simultaneously, and the increase along with its ratio in the raw material can increase product cost significantly, and finally selecting EKS heat generating fiber ratio is 5%.
5, to 18.5tex 55% acrylic fibers/40% viscose glue/5%EKS heat generating fiber blended yarn, should suitably increase the single yarn twist, generally exceed 5%-8%, to improve yarn strength than the conventional needle brocade blended yarn twist.The broken yarn phenomenon that minimizing occurs in the braiding process; Adopt the form of three strands of yarns to merge twisting to 18.5tex model/tencel blended yarn, make yarn texture more even, to improve fabric quality.
4, select proper raw material institutional framework and weaving for use---two organization methods that tat, heat generating fiber is woven in the sweater internal layer, other fibers are at skin, embody the heating storage hot merit energy of model/sky silk fabrics style and heat generating fiber to greatest extent, while also under the prerequisite that can satisfy raw material degree comfortable and easy to wear, also helps suitably to reduce the ratio of heat generating fiber in the raw material.
5, when sweater is weaved, adopt the straight-bar machines of 12 pins to weave after the test of many times, increase by a folder spring in the Yarn feed device, promptly adopt the setting of double fastener spring, yarn tension when weaving to control better guarantees that grey cloth is density stabilized.
This product characteristics is:
1, since EKS moisture absorption heating fiber in dyeing course itself can not on dye color, but can regulate dye liquor pH value within the specific limits automatically, this phenomenon is easy to cause raw material look flower fault to occur in dyeing course, therefore in dyeing course, the pH value of dye liquor to be controlled at reasonable range as far as possible, so that reduce of the influence of moisture absorption heating fiber to dye liquor pH value.
2, sweater raw material will reasonably be formulated and screen in back arrangement process softener technology and auxiliary agent, and purpose is to avoid influencing the absorption of anion and the performance of effect thereof, also will give raw material super gentle feel simultaneously.
3, raw material will be formulated rational stoving process in back arrangement process, adopts the rolling type dryer, its objective is to allow raw material be in relaxed state, with the fluffy sense and the pliability of further raising raw material always.
4, select proper raw material institutional framework and weaving for use---two organization methods that tat, heat generating fiber is woven in the sweater internal layer, other fibers embody the heating storage hot merit energy of model/sky silk fabrics style and heat generating fiber to greatest extent at skin.
5, increase by a folder spring in Yarn feed device, promptly adopt the setting of double fastener spring, yarn tension when weaving to control better guarantees that grey cloth is density stabilized.
6, with the made product of the present invention, color fastness to washing can reach: 4-5 level (3 grades of specification requirements); Color fastness to water can reach: 4-5 level (3 grades of specification requirements); Acidproof sweat juice COLOR FASTNESS can reach: 4-5 level (3 grades of specification requirements); Alkaline-resisting sweat juice COLOR FASTNESS can reach: 4-5 level (3 grades of specification requirements).Fastness to rubbing can reach: dry friction: 4-5 level (3 grades of specification requirements); Wet friction: 4-5 level (specification requirement 2-3 level); Color fastness to light is better than 4 grades.Content of formaldehyde is less than 20mg/kg (specification requirement is less than 75mg/kg).
The above only is a preferred implementation of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (8)

1. sweater raw material that contains heat generating fiber, it is characterized in that, described raw material comprises the internal layer of A blended yarn braiding and the superficial layer of B blended yarn braiding, described A blended yarn is formed by heat generating fiber, viscose and anti-pilling acrylic fiber blending, and described B blended yarn is by Modal fibre and silk fiber blended forming.
2. the sweater raw material that contains heat generating fiber according to claim 1, it is characterized in that, in described A blended yarn, contain 3%~8% heat generating fiber, contain 30%~50% viscose, contain 50%~60% anti-pilling acrylic fiber, above-mentioned % is the % of fiber number.
3. the sweater raw material that contains heat generating fiber according to claim 2 is characterized in that the horizontal density of described sweater raw material is 78 stringers/10cm, and the horizontal density of described sweater raw material is 59 lines/10cm.
4. the sweater raw material that contains heat generating fiber according to claim 3 is characterized in that the grammes per square metre of described sweater raw material is: 280 grams/square metre.
5. a weaving that contains the heat generating fiber sweater raw material is characterized in that, described weaving is: described sweater raw material is to adopt the two shuttle feeding method braidings of two yarns to form by two A blended yarns and three B blended yarns.
6. the weaving that contains the heat generating fiber sweater raw material according to claim 5, it is characterized in that, the fineness index of described A blended yarn and B blended yarn is 18.5 Tekes, and wherein the fineness index of anti-pilling acrylic fiber in the A blended yarn and viscose is 0.1 Tekes.
7. the weaving that contains the heat generating fiber sweater raw material according to claim 6 is characterized in that, the ply twist multiplier of described A blended yarn is 410 sth. made by twisting/rice, and the ply twist multiplier of described B blended yarn is 320 sth. made by twisting/rice.
8. the weaving that contains the heat generating fiber sweater raw material according to claim 7, it is characterized in that, adopted the straight-bar machines of 12 pins to weave in the two shuttle feeding methods of described pair of yarn, selected Yarn feed device for use in the described pair of two shuttle feeding methods of yarn, described Yarn feed device is provided with the folder spring.
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Publication number Priority date Publication date Assignee Title
CN102119787A (en) * 2011-03-02 2011-07-13 江阴芗菲服饰有限公司 Working process of hemp and wool blended sweater
CN102154774A (en) * 2011-03-02 2011-08-17 江阴芗菲服饰有限公司 Processing technique of knitted sweater by using silk/flax mixed yarn
CN102162167A (en) * 2011-03-11 2011-08-24 宝鸡金健工贸有限责任公司 Production process of heating functional knitted fabric
CN102846107A (en) * 2012-08-27 2013-01-02 常熟市建华织造有限责任公司 Blanket capable of heating after exposure to light
CN102995260A (en) * 2012-12-03 2013-03-27 上海洋帆实业有限公司 Heating and moisture-absorption shell fabric and production method thereof
CN103726203A (en) * 2013-12-17 2014-04-16 无锡恒诺纺织科技有限公司 Knitted fabric with moisture absorbing and heating function and processing technology of knitted fabric
CN105274686A (en) * 2015-09-16 2016-01-27 太仓市良鑫化纤有限公司 Heating and temperature-adjusting mixed fiber
CN105908305A (en) * 2016-06-16 2016-08-31 江苏悦达纺织集团有限公司 Compact-Siro spinning white bamboo charcoal/acrylic fiber/viscose blended yarn and production method thereof
CN106435950A (en) * 2016-11-30 2017-02-22 杭州飞虹针织服饰有限公司 Elastic shirt raw material containing heat generating fibers and weaving method
CN107326491A (en) * 2017-08-28 2017-11-07 如皋市达瑞织造有限公司 A kind of terylene, cashmere, the mixed yarn of hygroscopic heating fibers
CN107549903A (en) * 2017-08-29 2018-01-09 周长江 A kind of moisture absorption antibacterial heating face fabric
CN112501752A (en) * 2020-12-01 2021-03-16 杭州宝雅丝绸有限公司 Self-heating antistatic fabric

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102119787A (en) * 2011-03-02 2011-07-13 江阴芗菲服饰有限公司 Working process of hemp and wool blended sweater
CN102154774A (en) * 2011-03-02 2011-08-17 江阴芗菲服饰有限公司 Processing technique of knitted sweater by using silk/flax mixed yarn
CN102154774B (en) * 2011-03-02 2012-08-29 江阴芗菲服饰有限公司 Processing technique of knitted sweater by using silk/flax mixed yarn
CN102162167A (en) * 2011-03-11 2011-08-24 宝鸡金健工贸有限责任公司 Production process of heating functional knitted fabric
CN102162167B (en) * 2011-03-11 2013-01-30 宝鸡金健数码针纺有限责任公司 Production process of heating functional knitted fabric
CN102846107A (en) * 2012-08-27 2013-01-02 常熟市建华织造有限责任公司 Blanket capable of heating after exposure to light
CN102995260A (en) * 2012-12-03 2013-03-27 上海洋帆实业有限公司 Heating and moisture-absorption shell fabric and production method thereof
CN103726203A (en) * 2013-12-17 2014-04-16 无锡恒诺纺织科技有限公司 Knitted fabric with moisture absorbing and heating function and processing technology of knitted fabric
CN105274686A (en) * 2015-09-16 2016-01-27 太仓市良鑫化纤有限公司 Heating and temperature-adjusting mixed fiber
CN105908305A (en) * 2016-06-16 2016-08-31 江苏悦达纺织集团有限公司 Compact-Siro spinning white bamboo charcoal/acrylic fiber/viscose blended yarn and production method thereof
CN106435950A (en) * 2016-11-30 2017-02-22 杭州飞虹针织服饰有限公司 Elastic shirt raw material containing heat generating fibers and weaving method
CN107326491A (en) * 2017-08-28 2017-11-07 如皋市达瑞织造有限公司 A kind of terylene, cashmere, the mixed yarn of hygroscopic heating fibers
CN107549903A (en) * 2017-08-29 2018-01-09 周长江 A kind of moisture absorption antibacterial heating face fabric
CN112501752A (en) * 2020-12-01 2021-03-16 杭州宝雅丝绸有限公司 Self-heating antistatic fabric

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