CN101915356A - LNG storage tanks for diesel-LNG hybrid ships - Google Patents
LNG storage tanks for diesel-LNG hybrid ships Download PDFInfo
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Abstract
本发明公开了一种用于柴油-LNG混合动力船的LNG储罐,包括密封的外壳和设置在外壳内的密封内容器,外壳上设有与内容器底部相通的第一LNG充装管,内容器通过若干玻璃钢管支柱支撑在外壳内且内容器上缠绕隔热层,外壳与内容器之间的夹层为真空,内容器的中部设有防波装置,所述防波装置包括中心管和支撑板,中心管的轴线与内容器的轴线重合,支撑板呈喇叭状,其小端开口处与中心管的外圆周表面焊接,大端开口处与内容器的内壁焊接。本发明由于在内容器中设有特殊结构的防波板,因此减小了在船舶行驶过程中罐体内液体向各个方向的冲击和振荡,保证了安全性。同时,本发明提供合适的储液体积以及良好的保温性能,完全适合在船舶上使用。
The invention discloses an LNG storage tank for a diesel-LNG hybrid ship, which comprises a sealed outer shell and a sealed inner container arranged in the outer shell. The outer shell is provided with a first LNG filling pipe communicating with the bottom of the inner container. The inner container is supported in the outer shell by a number of glass steel pipe pillars, and the inner container is wound with a heat insulation layer. The interlayer between the outer shell and the inner container is a vacuum, and the middle part of the inner container is equipped with a wave-proof device, which includes a central tube and The axis of the support plate coincides with the axis of the inner container. The support plate is trumpet-shaped. The opening at the small end is welded to the outer circumferential surface of the center tube, and the opening at the large end is welded to the inner wall of the inner container. Because the inner container is provided with a special structure anti-wave plate, the invention reduces the impact and vibration of the liquid in the tank in all directions during the running of the ship and ensures the safety. At the same time, the invention provides suitable liquid storage volume and good thermal insulation performance, and is completely suitable for use on ships.
Description
技术领域technical field
本发明涉及低温容器,具体涉及用于柴油-LNG混合动力船的LNG储罐。The invention relates to a cryogenic container, in particular to an LNG storage tank for a diesel-LNG hybrid ship.
背景技术Background technique
LNG(Liquefied Natural Gas,液化天然气)的主要成分由甲烷组成,是将常压下气态的天然气冷却至-162℃凝结成液体而获得的,具有节约储运空间和成本、热值大、性能高等特点。The main component of LNG (Liquefied Natural Gas, liquefied natural gas) is composed of methane. It is obtained by cooling the gaseous natural gas at normal pressure to -162°C and condensing it into a liquid. It has the advantages of saving storage and transportation space and cost, large calorific value, and high performance. features.
LNG是一种清洁、高效的能源,许多国家都将LNG列为首选燃料,天然气在能源供应中的比例迅速增加,LNG作为混合动力也开始在汽车领域逐步应用。LNG is a clean and efficient energy source. Many countries have listed LNG as the preferred fuel. The proportion of natural gas in energy supply has increased rapidly. LNG as a hybrid power has also begun to be gradually applied in the automotive field.
船舶作为一种最经济的运输工具,目前一般使用的燃料是柴油,但是柴油动力船舶燃料消耗高,运营成本高,而且污染严重,因此,柴油-LNG混合动力在船舶上具有广阔的应用前景。由于LNG需要保持在-162℃左右的温度下保存,因此,LNG的低温储存是实现在船舶上应用柴油-LNG混合动力该技术的第一关键步骤。As the most economical means of transportation, ships generally use diesel fuel at present, but diesel-powered ships have high fuel consumption, high operating costs, and serious pollution. Therefore, diesel-LNG hybrid power has broad application prospects on ships. Since LNG needs to be kept at a temperature of about -162°C, low-temperature storage of LNG is the first key step to realize the application of diesel-LNG hybrid technology on ships.
现有的LNG低温储罐一般有两种,一种应用在混合动力汽车上,但是该储罐体积较小(只有60L-450L左右),无法满足船舶的需求。另一种是普通LNG低温液体罐式集装箱,主要用于LNG运输,用作船舶的燃料储罐,容积过大,浪费船上的空间,不经济,且普遍工作压力较低,无法直接向船上内燃机供气。There are generally two types of existing LNG cryogenic storage tanks, one is used in hybrid vehicles, but the storage tank is small in size (only about 60L-450L), which cannot meet the needs of ships. The other is the common LNG cryogenic liquid tank container, which is mainly used for LNG transportation and used as a fuel storage tank for ships. The volume is too large, which wastes the space on the ship, which is uneconomical, and the general working pressure is low, so it cannot be directly supplied to the ship’s internal combustion engine. air supply.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种用于柴油-LNG混合动力船的LNG储罐,提供合适的储液体积以及良好的保温性能,以使柴油-LNG混合动力可以在船舶上顺利应用。The technical problem to be solved by the present invention is to provide an LNG storage tank for a diesel-LNG hybrid ship, which provides a suitable liquid storage volume and good thermal insulation performance, so that the diesel-LNG hybrid power can be successfully applied on the ship.
为了实现上述发明目的,本发明采用的技术方案是提供一种用于柴油-LNG混合动力船的LNG储罐,包括密封的外壳和设置在外壳内的密封内容器,外壳上设有与内容器底部相通的第一LNG充装管,内容器通过若干玻璃钢管支柱支撑在外壳内且内容器上缠绕隔热层,外壳与内容器之间的夹层为真空,内容器的中部设有防波装置,所述防波装置包括中心管和支撑板,所述中心管的轴线与内容器的轴线重合;所述支撑板呈喇叭状,其小端开口处与中心管的外圆周表面焊接,大端开口处与内容器的内壁焊接。In order to achieve the purpose of the above invention, the technical solution adopted by the present invention is to provide an LNG storage tank for a diesel-LNG hybrid ship, which includes a sealed outer shell and a sealed inner container arranged in the outer shell, and the outer shell is provided with the inner container. The first LNG filling pipe connected at the bottom, the inner container is supported in the outer shell by a number of glass steel pipe pillars and the inner container is wound with a heat insulation layer, the interlayer between the outer shell and the inner container is a vacuum, and the middle part of the inner container is equipped with a wave-proof device , the anti-wave device includes a central tube and a support plate, the axis of the central tube coincides with the axis of the inner container; the support plate is trumpet-shaped, and its small end opening is welded to the outer circumferential surface of the central tube, and the large end The opening is welded with the inner wall of the inner container.
在上述方案中,所述支撑板大端的上、下部分别设有由水平面截割形成的上、下缺口,所述上、下缺口形状大小相同,上、下缺口处分别焊接有上、下直角弯板,所述上、下 直角弯板的水平部分分别与所述上、下缺口相适配,垂直部分的边缘分别与内容器的内壁相适配,上、下直角弯板垂直部分的边缘分别与内容器的内壁焊接。In the above solution, the upper and lower parts of the large end of the support plate are respectively provided with upper and lower gaps formed by cutting the horizontal plane. The upper and lower gaps have the same shape and size, and the upper and lower gaps are welded with upper and lower right angle Bending plates, the horizontal parts of the upper and lower right-angle bending plates are adapted to the upper and lower notches respectively, the edges of the vertical parts are respectively adapted to the inner wall of the inner container, and the edges of the vertical parts of the upper and lower right-angle bending plates Weld with the inner wall of the inner container respectively.
在上述方案中,内容器内设有四根加强管,所述四根加强管分别垂直设置且沿内容器的轴向垂直中垂面对称布置,加强管的端部通过加强板与内容器焊接,外壳上与加强管对应的部位开有通孔,所述通孔通过堵头密封,所述玻璃钢管支柱分别设置在堵头与加强板之间。In the above scheme, four reinforcing tubes are arranged in the inner container, and the four reinforcing tubes are arranged vertically and arranged symmetrically along the vertical mid-vertical plane of the inner container. Welding, a through hole is opened on the shell corresponding to the reinforcement pipe, the through hole is sealed by a plug, and the glass steel pipe pillars are respectively arranged between the plug and the reinforcement plate.
在上述方案中,所述隔热层由多层铝箔纸和玻璃纤维纸间隔缠绕而成,缠绕层数为50层,捆绑后的厚度为25-30mm,玻璃纤维纸紧贴内容器的外壁。In the above scheme, the heat insulation layer is formed by winding multiple layers of aluminum foil paper and glass fiber paper at intervals, the number of winding layers is 50, the thickness after binding is 25-30mm, and the glass fiber paper is close to the outer wall of the inner container.
在上述方案中,内容器的左上部设有工艺人孔,且通孔密封盖密封,密封盖上设有低温吸附剂。In the above scheme, a process manhole is provided on the upper left part of the inner container, and the through hole sealing cover is sealed, and a low temperature adsorbent is provided on the sealing cover.
在上述方案中,所述低温吸附剂为5A、13X分子筛或5A与13X的混合物,5A与13X混合物中二者的质量比为2∶1。In the above scheme, the low-temperature adsorbent is 5A, 13X molecular sieve or a mixture of 5A and 13X, and the mass ratio of the two in the mixture of 5A and 13X is 2:1.
在上述方案中,外壳内壁的左、右两侧分别设置有吸氢剂,所述吸氢剂为金属钯或锆。In the above solution, the left and right sides of the inner wall of the casing are respectively provided with hydrogen absorbing agents, and the hydrogen absorbing agents are metal palladium or zirconium.
在上述方案中,外壳上设有增压器,该增压器的出口与内容器的内腔连通。In the above solution, a supercharger is provided on the shell, and the outlet of the supercharger communicates with the inner chamber of the inner container.
在上述方案中,外壳的顶部还设有第二LNG充装管,第二LNG充装管通入内容器的内腔中并沿内容器的顶壁延伸至其左端,位于内容器顶部的第二LNG充装管部分的外圆周表面上均匀地设有多个通孔。In the above scheme, a second LNG filling pipe is also provided on the top of the shell, and the second LNG filling pipe leads into the inner cavity of the inner container and extends along the top wall of the inner container to its left end, and is located at the second LNG filling pipe on the top of the inner container. A plurality of through holes are evenly formed on the outer peripheral surface of the LNG filling pipe part.
本发明,根据内河船舶具体情况量身定制LNG储罐,有效容积达到5m3~10m3,燃料输送可完全满足船舶的航行要求,并且在内容器中设有特殊结构的防波板,因此减小了在船舶行驶过程中罐体内液体向各个方向的冲击和振荡,保证了安全性。According to the present invention, LNG storage tanks are tailored according to the specific conditions of inland ships, and the effective volume reaches 5m3-10m3. The impact and vibration of the liquid in the tank in all directions during the running of the ship ensures the safety.
附图说明Description of drawings
图1为本发明用于柴油-LNG混合动力船的LNG储罐一种实施例的结构示意图;图2为图1中的A部放大图;图3为图1中的B部放大图;图4为防波装置剖面结构示意图;图5为防波装置侧视图;图6为防波装置俯视图;图7为上、下直角弯板立体结构示意图;图8为用于柴油-LNG混合动力船的LNG储罐的俯视图; 图9为用于柴油-LNG混合动力船的LNG储罐的右视图。Fig. 1 is a schematic structural view of an embodiment of an LNG storage tank used in a diesel-LNG hybrid ship of the present invention; Fig. 2 is an enlarged view of part A in Fig. 1; Fig. 3 is an enlarged view of part B in Fig. 1; Fig. 4 is a schematic cross-sectional structure diagram of the anti-wave device; Fig. 5 is a side view of the anti-wave device; Fig. 6 is a top view of the anti-wave device; Fig. 7 is a schematic diagram of the three-dimensional structure of the upper and lower right-angle bent plates; The top view of the LNG storage tank; Fig. 9 is the right view of the LNG storage tank used for diesel-LNG hybrid ships.
具体实施方式Detailed ways
下面结合附图对发明作出详细的说明。The invention will be described in detail below in conjunction with the accompanying drawings.
本发明提供了一种用于柴油-LNG混合动力船的LNG储罐,用于在压力范围为0-0.8Mpa的状态下长期储存低温LNG为船舶发动机提供燃料。图1为用于柴油-LNG混合动力船的LNG储罐一种实施例的结构示意图,图2为图1中的A部放大图,如图1、图2所示,用于柴油-LNG混合动力船的LNG储罐包括密封的外壳1和设置在外壳1内的密封内容器2,外壳1和内容器2的外形均为钢板焊接而成的卧式圆柱形罐体,两端为球面状,内容器2的材质为06Cr19Ni10低碳奥氏不锈钢,外壳1的材质为Q345R碳素结构钢,外壳1的外圆柱状内表面上焊接有若干圈角钢3,用于加强外壳1的刚度和强度,内容器2上缠绕隔热层4,隔热层4由多层铝箔纸和玻璃纤维纸间隔缠绕而成,缠绕层数为50层,捆绑后的厚度为25-30mm,其中玻璃纤维纸紧贴内容器2的外壁,缠绕层数以及厚度的选择经过测试能够确保在最佳的隔热效果的前提下,用料最省。外壳1上安装有抽真空接口装置,利用真空机组将外壳1与内容器2之间的夹层抽真空,以此力求把随着时间的推移将通过对流、传导和辐射途径传递给内容器2的导热量减少到尽可能低的程度,来维持低温体系正常工作,确保低温LNG长期储存。外壳1上安装有各种管路与阀门,通过阀门的开关输送低温LNG液体,供发动机使用,主要管口阀门和仪表(压力表、液体计等)布置在储罐一侧封头的正面,且安装到船舶上时,朝向船体的右舷,管路及阀门的排列整齐,使操作及维护方便。储罐配有鞍座6,鞍座6上有安装孔(一端为圆孔,一端为长孔),以便将其准确安装到船体甲板上。The invention provides an LNG storage tank for a diesel-LNG hybrid ship, which is used for long-term storage of low-temperature LNG under a pressure range of 0-0.8Mpa to provide fuel for ship engines. Fig. 1 is a structural schematic diagram of an embodiment of an LNG storage tank for a diesel-LNG hybrid ship, and Fig. 2 is an enlarged view of part A in Fig. 1, as shown in Fig. 1 and Fig. 2, for diesel-LNG hybrid The LNG storage tank of a power ship includes a sealed
内容器2的中部设有防波装置5,防波装置的结构如图4、图5和图6所示,包括中心管51和支撑板52,中心管51呈圆套状,其轴线与内容器2的轴线重合,支撑板52呈喇叭状,其小端开口处与中心管51的外圆周表面焊接,大端开口朝向内容器的左端,由于呈喇叭状支撑板52可以起到缓冲作用,因此减小了在船舶行驶过程中罐体内液体向各个方向的冲击和振荡,保证了安全性。为了进一步提高防波动效果,本发明中支撑板52采用了一种更为先进的结构,支撑板52大端的上、下部分别设有由水平面截割形成的上、下缺口,所述上、下缺口形状大小相同,上、下缺口处分别焊接有上、下直角弯板53,上、下直角弯板53的结构如图7所示,所述上、下直角弯板的水平部分531分别与所述上、下缺口相适配,垂直部分532的边缘分别与内容器的内壁相适配,上、下直角弯板垂直部分532的边缘分别与内容器的内壁焊接。上、下直角弯板53的设置,减小了液体在支撑板52内部空间 在上、下部分的晃动,经过测试,防波动效果提高了20%。The middle part of
外壳1上设有与内容器2底部相通的第一LNG充装管14,用于向LNG储罐充装LNG,另外,本发明提供的储罐还设有第二LNG充装管15,第二LNG充装管15伸入内容器2的内腔中并沿内容器2的顶壁延伸至其左端,位于内容器2顶部的第二LNG充装管部分的外圆周表面上均匀地设有多个通孔。这样,可将LNG直接输入储罐,不必进行排放,因为,从第二LNG充装管15输入的LNG会均匀喷到储罐内略热的气体上,降低了容器压力,因此,第一充装管14可以快速地将LNG输入储罐,保持较低且稳定的压力。第一LNG充装管14和第二LNG充装管15可分别设置为两根,一方面可同时快速充装,另一方面可以增加选择的余地,例如修护其中的一根充装管时,可以使用另一根充装管进行充装,避免管路出现故障时,影响LNG的充装,提高可靠性和工作效率。The
为了提高外壳1对内容器2的支撑强度,并保证内容器2不变形,内容器2的内部设有四根加强管21,结合图1、图3、图6和图8,四根加强管21分别垂直设置且沿内容器2的轴向垂直中垂面对称布置,加强管21的端部通过加强板22与内容器2的外壁焊接为一体,外壳1上与加强管21对应的部位开有通孔,通孔通过堵头11密封,玻璃钢管支柱7分别设置在堵头11与加强板22之间,起到支撑作用,利用玻璃钢管支柱7作为支撑,加强了隔热的效果,同时,由于玻璃钢管支柱7由四根加强管21承载,保证了内容器2不易发生变形。In order to improve the support strength of the
内容器2的左上部设有工艺人孔23,用于人工清理内容器的内部,工艺人孔23上扣盖有密封盖24,实现密封,为了进一步提高隔热效果,密封盖24上设有低温吸附剂25,低温吸附剂为5A或13X分子筛,最佳的方案是5A或13X混合使用,5A与13X混合物中二者的质量比为2∶1。另外,外壳1内壁的左、右两侧分别设置有吸氢剂12,用于吸附夹层中游离的氢离子,吸氢剂采用的是金属钯或锆,金属钯或锆具有极强的吸氢效果,低温吸附剂以及吸氢剂的使用,可以大大提高外壳1与内容器2夹层内的真空度,从而提高了隔热的效果。The upper left part of the
发明中,外壳1上设有增压器13,如图9所示,该增压器13的出口与内容器2的内腔连通,在大量排放操作期间,可以用增压器来增加压力,以维持较高的供气量供发动机使用。In the invention, a
本发明中,LNG储罐有效容积达到5m3~10m3,工作压力一般定为0.8MPa和1.2MPa两种,可满足内河船舶LNG燃料储存要求,为内河航运向经济和低碳环保方向发展提供了条件。详细地说,本发明具有如下有益效果。In the present invention, the effective volume of the LNG storage tank reaches 5m 3 ~ 10m 3 , and the working pressure is generally set at 0.8MPa and 1.2MPa, which can meet the requirements for LNG fuel storage of inland waterships and provide for the development of inland waterway shipping in the direction of economy and low-carbon environmental protection. conditions. In detail, the present invention has the following beneficial effects.
(1)、储罐内部装设有防波板,减小了在船舶行驶过程中罐体内液体向各个方向的冲击和振荡,保证了安全性。(1) The anti-wave plate is installed inside the storage tank, which reduces the impact and vibration of the liquid in the tank in all directions during the ship's driving, ensuring safety.
(2)、储罐本体与管路部分,所有泄压气体采用集中放空口排放,提高了系统的安全可靠性。根据船舶所处的状态,可以更改放空管口架设的高度。放空管采用轻量化设计,连接采用快速接头,更换使用快捷方便。(2) For the storage tank body and pipeline, all the pressure relief gas is discharged through the centralized vent, which improves the safety and reliability of the system. Depending on the state of the ship, the height at which the vent nozzle is erected can be changed. The vent pipe adopts a lightweight design, and the connection adopts a quick connector, which is quick and easy to replace and use.
(3)、储罐充装口均位于船舶右舷方向,便于船用LNG动力系统推广,形成统一的充装规范。(3) The filling ports of storage tanks are all located on the starboard side of the ship, which is convenient for the promotion of marine LNG power systems and forms a unified filling specification.
(4)、储罐各项外形尺寸参数按照内河船用设备要求设计,储罐在船甲板上安装后,不影响船员活动和任何船上作业和船舶正常航行。(4) The external dimension parameters of the storage tank are designed in accordance with the requirements of inland waterway marine equipment. After the storage tank is installed on the deck of the ship, it will not affect the activities of the crew, any on-board operations and the normal navigation of the ship.
(5)、内容器的顶部和底部均设有LNG充装管,顶部的LNG充装管可以起到降温的作用,因此,可以实现LNG快速充装。(5) There are LNG filling pipes on the top and bottom of the inner container, and the LNG filling pipes on the top can play a role in cooling down, therefore, quick filling of LNG can be realized.
本发明不局限于上述最佳实施方式,任何人应该得知在发明的启示下作出的结构变化,凡是与发明具有相同或相近的技术方案,均落入发明的保护范围之内。The present invention is not limited to the above preferred mode of implementation, and anyone should know that any structural changes made under the inspiration of the invention, and any technical solutions that are the same as or similar to the invention, all fall within the scope of protection of the invention.
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