CN101914886B - Construction method of wear-resistant non-slip ramp - Google Patents

Construction method of wear-resistant non-slip ramp Download PDF

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CN101914886B
CN101914886B CN 201010260206 CN201010260206A CN101914886B CN 101914886 B CN101914886 B CN 101914886B CN 201010260206 CN201010260206 CN 201010260206 CN 201010260206 A CN201010260206 A CN 201010260206A CN 101914886 B CN101914886 B CN 101914886B
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construction
surface
coating
wear
slip
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CN 201010260206
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CN101914886A (en
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刘瑛
施张伟
王国新
赵冠标
钱晓雄
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龙信建设集团有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/60Planning or developing urban green infrastructure
    • Y02A30/68Sloping ground terrains in public areas

Abstract

The invention discloses a construction method of a wear-resistant non-slip ramp, which comprises the following steps: clearing a concrete base, coating a base finishing agent, constructing a base coat, painting a high-strength putty layer, constructing wear-resistant non-slip size, processing a closing cover layer, constructing polished surface coating and maintaining. The ramp prepared by the invention has simple structure, convenient construction, low cost, slip prevention, wear resistance, pressure resistance, impact resistance, oil stain resistance and weather resistance.

Description

耐磨防滑坡道施工工法 Wear non-slip ramp construction method

技术领域 FIELD

[0001] 本发明涉及坡道施工工法,具体地说是耐磨防滑坡道施工工法。 [0001] The present invention relates to a ramp construction method is particularly wear-resistant slip ramp Construction Method. 背景技术 Background technique

[0002] 传统的防滑坡道是水泥基面压出的防滑纹路或在表面做车刀砍式的面层,此种面层的缺点是车辆通过时驾乘不舒适,震动较大,防滑效果不明显。 [0002] Traditional cement-based slip ramp surface is pressed out of the car tread patterns do knifed or formula surface layer on the surface, such a surface layer is a disadvantage when the vehicle passes through an uncomfortable ride, high vibration, anti-skid effect not obvious. 耐候性不好,使用年限短, 一般3-4年就要维护一次,大大的提升了使用成本,并且传统的防滑坡道外观差,与高档的社区,商务楼不匹配。 The weather is bad, life is short, usually 3--4 years will maintain time, greatly enhance the cost and traditional slip ramp poor appearance does not match the high-end communities, commercial buildings.

发明内容 SUMMARY

[0003] 发明目的:为解决现有技术的问题,本发明的目的是提供一种构造简单、施工方便、成本低、防滑耐磨耐压、抗冲击、耐油污、耐候性好的耐磨防滑坡道的施工工法。 [0003] OBJECT OF THE INVENTION: To solve the problems of the prior art, an object of the present invention is to provide a simple structure, convenient construction, low cost, pressure slip resistant, impact resistance, oil resistance, weather resistance, good anti-wear Road construction method landslide.

[0004] 技术方案:为实现上述目的,本发明的技术方案为一种耐磨防滑坡道施工方法,包括以下步骤: [0004] Technical Solution: To attain the above object, the technical solution of the present invention is a wear-resistant slip ramp construction method, comprising the steps of:

[0005] 1)混凝土基层清理: [0005] 1) concrete base clean-up:

[0006] 首先测试施工区域地面含水率,当含水率低于5%时开始施工并保持干燥,清除表面浮浆,将混凝土基层面垃圾杂物、浮浆和突出的颗粒等全部清理干净;将地面凸出物磨平或铲平; [0006] Construction of the first test area surface moisture content when moisture content below 5% and begin construction dry, remove surface laitance, the concrete base surface garbage debris, laitance and projecting clean all particles; and smoothed or leveled ground projections;

[0007] 2)涂基层处理剂: [0007] 2) Base coating treatment agent:

[0008] 依照1.5-2. 5 : 1的比例将无溶剂型环氧树脂及固化剂充分搅拌均勻形成基层处理剂;将搅拌好的基层处理剂送至施工区域内涂布;施工气温必须保持在不低于5°C ;施工中发现沙粒或杂质应立即去除; . [0008] In accordance with 1.5-2 5: 1 ratio of the solvent-free epoxy resin and a curing agent stir primary treatment agent is formed; the stirred primary treatment agent applied to the inner region of the construction; Construction temperature must be maintained not lower than 5 ° C; found construction sand or impurities should be removed immediately;

[0009] 3)底涂层施工: [0009] 3) an undercoat layer construction:

[0010] 施工要求同步骤幻,在基层处理剂上至少涂刷两遍界面剂,在界面剂表面再刮涂两遍中涂砂浆层,待中涂砂浆层固化后将其表面打磨一次; [0010] Step phantom with construction requirements, brushing twice interface agent treatment agent at least on the base layer, the surface interface agent and then twice in knife coating mortar layer, the surface to be coated in a grinding mortar layer after curing;

[0011] 4)涂刷高强腻子层: [0011] 4) brushing putty Strength:

[0012] 依照1 : 1.5-2. 5比例将无溶剂型环氧树脂及固化剂充分搅拌均勻,材料混合后, 将腻子粉料缓慢加入,腻子粉料与混合料的比例1-2 : 1,并搅拌均勻;将搅拌均勻的材料送到施工区域内,均勻涂布在中涂砂浆层表面;待高强腻子层固化后将其表面打磨一遍; [0012] In accordance with 1: 1.5 ratio of 5 to solvent-free epoxy resin and a curing agent, stir the material after mixing, the putty powder was slowly added, and the mixture ratio of putty powder 1-2: 1 and stir; stir the material to the construction area, uniformly coated in the coating surface of the mortar layer; will be high-strength cured putty surface thereof polished again;

[0013] 5)耐磨防滑胶料施工: [0013] 5) wear non-slip rubber construction:

[0014] 将高强腻子层打磨之后,在地面指定区域内弹分格线贴防污胶带;依照4-6 : 1 比例将无溶剂型环氧树脂及固化剂充分搅拌均勻;材料混合后,依混合料:多角金刚砂= 1 : 2. 5-3. 5比例将多角金刚砂缓慢加入,并搅拌均勻制得耐磨防滑胶料;涂布耐磨防滑胶料时先全面做一层披覆层,在披覆的同时将多角金刚砂均勻的撒在已经披覆过的地面上, 进行拍打、挤压,使表面毛糙;待其固化后进行打磨、修整不平处、去除刀痕,对误差较大的地方再进行批刮、打磨,之后进行养护,[0015] 6)收口罩面层处理: Playing area ruled lines in the antifouling tape affixed [0014] After the high-strength grinding putty, designated ground; pursuant 4-6: 1 ratio of the solvent-free epoxy resin and a curing agent stir; mixed material, by . mixture: emery polygonal = 1: 2. the ratio of the polygon emery 5-35 slowly added and stirred to obtain a uniform wear non-slip plastic material; to do one full wear non-slip cladding layer coating rubber, while the polygon is diamond coated uniformly sprinkled over the ground it has been coated, a beating, pressing, rough surface; curing wait until after sanding, finishing irregularities, removing marks, the larger the error scraping place then, grinding, followed by curing, [0015] 6) surface treatment received masks:

[0016] 待耐磨防滑胶料施工结束且达到75 %强度后,采用罩光漆、无溶剂型环氧树脂、固化剂混合,混合比例为罩光漆:无溶剂型环氧树脂:固化剂=5 : 5 : 1,充分搅拌均勻,形成耐磨面漆;混合时应将固化剂、罩光漆向无溶剂型环氧树脂中央倒入,混合均勻后再用滚筒进行整体滚涂,涂刷2至3遍; After the [0016] non-slip abrasion resistant rubber construction to be completed and the 75% strength, using varnish, solvent-free epoxy resin, a curing agent are mixed, the mixing ratio of varnish: solvent-free epoxy resin: curing agent = 5: 5: 1, stir, forming an abrasion resistant finish; curing agent should be mixed, poured into the central varnish solvent-free epoxy resin, and then mixed uniformly with whole drum roll, coated brush 2 to 3 times;

[0017] 7)光面带涂饰施工: [0017] 7) with glossy finishing construction:

[0018] 待耐磨面漆凝固后,最后依照无溶剂型环氧树脂:固化剂=5 : 1比例混合,并充分搅拌均勻涂布;涂布面材料时,首先进行封闭式批平,待干燥后将材料均勻涂布,自动流平,达镜面效果。 [0018] After the solidified paint wear, and finally in accordance with the non-solvent type epoxy resin: curing agent = 5: 1 ratio, and stir evenly coated; coating surface when the material is first closed the approved level, to be after drying, the material is uniformly applied, automatic leveling mirror effect.

[0019] 幻保养: [0019] Magic Maintenance:

[0020] 上述步骤全部完成后,对耐磨防滑坡道进行保养。 [0020] After completed the above steps, abrasion resistant slip ramp maintenance.

[0021] 所述步骤1)中地面如有裂缝,需预先切V型槽,再用无溶剂型环氧树脂加石英砂 [0021] step 1) in the ground if it is cracked, to be pre-cut V-grooves, and then solvent-free epoxy resin plus quartz sand

灌缝补平。 Filling darn flat.

[0022] 所述固化剂为改性脂肪胺。 The [0022] the curing agent is a modified aliphatic amine.

[0023] 所述步骤幻中基层处理剂涂布时采用滚筒均勻涂布。 [0023] Step phantom employed in the drum when the treating agent is applied uniformly coated base layer.

[0024] 用本发明制成的成品有以下有益效果:1、防滑能力显著增强,提高行车安全性能; 2、降低车辆行驶噪音,改善行车条件,确保行车平稳舒适无抖动;3、防滑表面层无缝、不易剥落和开裂;4、车道图案美观鲜明、导向性强、醒目安全、美化环境、可以抵抗紫外线;5、耐磨防滑坡道经济成本与普通水泥防滑坡道无差异。 [0024] Finished products of the present invention made the following advantageous effects: 1, antiskid significantly enhanced to improve driving safety performance; 2, reducing the vehicle running noise and improve driving condition, ensuring smooth and comfortable without jitter lane; 3, non-slip surface layer seamless, easy peeling and cracking; 4, lane pattern distinctive appearance, the guide strong, eye-catching security, landscaping, resistant to ultraviolet light; 5, slip ramp economic costs and wear ordinary cement slip ramp no difference.

具体实施方式 Detailed ways

[0025] 以下结合具体实施步骤对本发明作进一步描述。 [0025] The following detailed steps of the embodiment of the present invention will be further described. 应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进,这些改进也应视为本发明的保护范围。 It should be noted, for the ordinary person skilled in the art, without departing from the principles of the invention premise, can also make a number of improvements that should also be considered the scope of the invention.

[0026] 一、施工步骤: [0026] First, the construction steps of:

[0027] 1)混凝土基层清理 [0027] 1) concrete base cleanup

[0028] ①用打磨机清除表面浮浆,把混凝土基层面垃圾杂物、浮浆和突出的颗粒等清理干净; [0028] ① remove surface laitance with a grinding machine, the concrete base surface garbage debris, laitance and projecting particles clean;

[0029] ②地面凸出物用砂盘机或刮铲磨平铲平; [0029] ② floor projection machine or a tray with a spatula sand leveled polished;

[0030] ③地面裂缝需预先切V型槽,再用无溶剂型环氧树脂加石英砂灌缝补平; [0030] ③ for surface cracks to be pre-cut V-grooves, and then solvent-free epoxy resin added to mend quartz sand filling level;

[0031] ⑤排水口及固定设施与待施工区域交接部分须预先进行隔离防护; [0031] ⑤ and drain fixtures to be part of the construction area to be transferred in advance protective isolation;

[0032] ⑥施工前测试地面含水率控制在5%以下,方可进行施工,并保持干燥; [0032] ⑥ Test ground before construction control the water content below 5%, before the construction, and dry;

[0033] ⑦使用打磨机处理: [0033] ⑦ process using grinding machine:

[0034] a.使用打磨机前应合理布置施工路线及电源设施; [0034] a grinding should be routed using the routes and power facilities before construction machine.;

[0035] b.电源使用220V电压,使用功率在2KW以内; [0035] b 220V power supply voltage used, the use of power within the 2KW.;

[0036] c.操作人员严格按照打磨机的使用说明及安全注意事项操作; . [0036] c operator in strict accordance with instructions for use and safety precautions grinding machine operation;

[0037] d.打磨前需对作业区域进行封闭,打磨效果以达到平整、密实光滑的素地面为原则。 [0037] d. A work area required for closing before grinding, sanding effect to achieve smooth, dense and smooth surface of the prime principle.

[0038] ⑧处理时需注意施工时所造成的粉尘污染,应使用工业吸尘器进行除尘。 [0038] When the need to pay attention to the dust pollution caused by construction, use industrial vacuum cleaner to remove dust when ⑧ treatment. [0039] ⑨地处理完成后需严格管制进出人员,非工作人员严禁进入管制区域。 After the [0039] ⑨ deal is completed to strictly control and out of personnel, non-staff allowed to enter restricted areas.

[0040] 2)基层处理剂施工: [0040] 2) Construction of primary treatment agent:

[0041] ①施工前需根据作业面积计算材料使用量,依照施工方向及区域选定材料搅拌区和材料配置; [0041] ① meters required amount of material used is calculated according to the operating area, the construction in accordance with the direction and the region of material selection and material is disposed stirring zone;

[0042] ②依2 : 1将无溶剂型环氧树脂及固化剂充分搅拌均勻; [0042] ② by 2: 1 solvent-free epoxy resin and the curing agent stir;

[0043] ③将搅拌好的材料送至施工区域内; [0043] ③ the stirred material to the construction of the region;

[0044] ④处理剂施工时采用滚筒均勻涂布; [0044] The construction of the drum uniformly coated ④ treatment agent;

[0045] ⑤搅拌后的材料应在规定使用时间内使用,以免材料固化,若固化后的材料不能 [0045] ⑤ material after stirring should be used provided with a predetermined time in order to avoid material is cured, if the material was not cured

再次使用; Re-use;

[0046] ⑥施工涂布时应注意施工温度,低于5°C时严禁施工; [0046] ⑥ construction should be noted that construction of non-construction coating temperature below 5 ° C during;

[0047] ⑦施工中发现沙粒或杂质应立即去除; [0047] ⑦ Construction of impurities found in sand or should be removed immediately;

[0048] ⑧施工后以达到渗透混凝土层为标准; [0048] ⑧ After the concrete construction to achieve the permeation layer standards;

[0049] ⑨施工期间及养护时间内禁止人员进出,养护时间不少于12小时。 [0049] During ⑨ construction and maintenance within the time prohibited personnel access, curing time less than 12 hours.

[0050] 3)底涂层施工: [0050] 3) an undercoat layer construction:

[0051] 施工要求同步骤幻,在基层处理剂上至少涂刷两遍界面剂,在界面剂表面再刮涂两遍中涂砂浆层,待中涂砂浆层固化后将其表面打磨一次; [0051] Step phantom with construction requirements, brushing twice interface agent treatment agent at least on the base layer, the surface interface agent and then twice in knife coating mortar layer, the surface to be coated in a grinding mortar layer after curing;

[0052] 4)涂刷高强腻子层: [0052] 4) brushing putty Strength:

[0053] ①施工前根据作业面积计算材料的使用量,依照施工方向及区域,配合施工路径选定搅拌区; [0053] ① before using the calculated amount of construction material according to the operating area, the construction in accordance with the direction and the area, with the construction selected path stirring zone;

[0054] ②依照1 : 2比例将无溶剂型环氧树脂及固化剂充分搅拌均勻; [0054] ② in accordance with the 1: 2 ratio of the solvent-free epoxy resin and a curing agent stir;

[0055] ③材料混合后,依正确比例将粉料缓慢加入,并搅拌均勻; [0055] After mixing the material ③, in the correct proportion powder was slowly added, and uniformly stirred;

[0056] ④搅拌均勻的材料需尽快送到施工区域内,依照施工程序施工; [0056] ④ Stir the materials to be sent as soon as possible within the working area, the construction in accordance with the construction procedure;

[0057] ⑤涂布中涂材料时,采用批刀等工具,将材料均勻涂布; [0057] ⑤ in the coating material during coating, using tools like knives batch, the material is uniformly coated;

[0058] ⑥施工涂布时应尽量减少施工结合缝; [0058] ⑥ Construction coating should minimize the construction joints in combination;

[0059] ⑦施工涂布时应注意施工温度,低于5°C时环氧树脂不能固化; [0059] ⑦ Construction of an epoxy resin coating should not be taken to apply a curing temperature below 5 ° C during;

[0060] ⑧混合后的材料应在规定使用时间内涂布完毕,并注意前后组材料的衔接; [0060] ⑧ mixed material using the coating should be completed within a predetermined time, and before and after the group of materials note adapter;

[0061] ⑨施工中发现杂质应立即去除; [0061] ⑨ Construction of impurities should be removed immediately found;

[0062] ⑩施工及养护期内禁止人员进出,养护时间不少于48小时。 [0062] ⑩ construction and maintenance personnel access is prohibited during the period, less than 48 hours curing time. 固化后打磨、修整不平处、去除刀痕,对误差部份进行局部修补、打磨。 After curing grinding, trimming irregularities, removing marks, the error part locally and grind.

[0063] 5)耐磨防滑胶料施工: [0063] 5) wear non-slip rubber construction:

[0064] ①施工前根据作业面积计算材料的使用量,依照施工方向及区域,配合施工路径选定搅拌区; [0064] ① before using the calculated amount of construction material according to the operating area, the construction in accordance with the direction and the area, with the construction selected path stirring zone;

[0065] ②依照5 : 1比例将无溶剂型环氧树脂及固化剂充分搅拌均勻; [0065] ② in accordance with the 5: 1 ratio of the solvent-free epoxy resin and a curing agent stir;

[0066] ③材料混合后,依1 : 3比例将多角金刚砂缓慢加入,并搅拌均勻; [0066] After mixing the material ③, by 1: 3 ratio of the polygon emery slowly added, and uniformly stirred;

[0067] ④搅拌均勻的材料需尽快送到施工区域内,依照施工程序施工。 [0067] ④ Stir the materials to be sent as soon as possible within the working area, the construction in accordance with the construction procedure. 涂设前在地面上弹分格线贴防污胶带,贴防污胶带的厚度与铺设耐磨防滑胶料厚度一样,一般控制在3MM ; Before coating provided on the ground shells ruled line shunt antifouling tape, the thickness of the tape affixed to an antifouling wear non-slip rubber laying the same thickness, the general control 3MM;

[0068] ⑤涂布时采用批刀等工具,将材料涂饰均勻,以镘刀做一层披覆,在披覆的同时应将金刚砂均勻的撒在已经披覆过的地面上,表面撒20目金刚沙,进行拍打,挤压使表面毛糙;[0069] ⑥施工时应注意施工中环境温度,低于5°C时环氧树脂固化时间加长; [0068] When using tools like knives ⑤ batch coating, the coating material uniformly to make a layer coated trowel, while the coated diamond should be spread evenly over the cladding already on the ground, sprinkled 20 mesh carborundum, for beating, pressing the surface rough; [0069] ⑥ construction should be noted that the construction of the ambient temperature below 5 ° C when the epoxy curing time becomes longer;

[0070] ⑦混合后的材料应在规定使用时间内涂布完毕,并注意前后组材料的衔接; [0070] ⑦ material after mixing should be used in the coating is completed within the time specified, before and after group convergence and note material;

[0071] ⑧施工中发现杂质应立即去除; [0071] ⑧ impurities found in the construction should be removed immediately;

[0072] ⑨施工及养护期内禁止人员进出,养护时间为不少与72小时。 [0072] ⑨ construction and maintenance personnel access is prohibited during the period, with a lot of maintenance time is 72 hours. 固化后打磨,修整不平处,去除刀痕。 After curing grinding, trimming irregularities, removing marks. 对误差较大的地方再进行批刮、打磨。 Where a large error then Scraping, sanding.

[0073] 6)收口罩面层处理: [0073] 6) Surface treatment received masks:

[0074] 待耐磨防滑胶料施工完且达到75%强度后,采用专用罩光漆、无溶剂型环氧树脂、 固化剂混合,充分搅拌均勻。 After the [0074] wear non-slip plastic material to be finished construction and 75% strength, uses special varnish, solvent-free epoxy resin curing agent were mixed, fully stirred. 混合时应将固化剂向无溶剂型环氧树脂中央倒入,混合均勻后再用滚筒进行整体滚涂,涂刷2-3遍。 The mixture should be poured into the center of the curing agent non-solvent type epoxy resin, and then mixed uniformly with whole drum roller, brushing 2-3 times.

[0075] 7)光面带涂饰施工: [0075] 7) with glossy finishing construction:

[0076] ①施工前根据剩余面积计算材料的使用量,依照施工方向及区域,配合施工路径选定搅拌区; [0076] ① prior to the construction material used in an amount calculated based on the remaining area, the construction in accordance with the direction and the area, with the construction selected path stirring zone;

[0077] ②依照5 : 1比例将无溶剂型环氧树脂及固化剂充分搅拌均勻; [0077] ② in accordance with the 5: 1 ratio of the solvent-free epoxy resin and a curing agent stir;

[0078] ③搅拌均勻的材料需尽快送到施工区域内,依照施工程序施工; [0078] ③ Stir the materials to be sent as soon as possible within the working area, the construction in accordance with the construction procedure;

[0079] ④涂布面涂材料时,首先有批刀进行封闭式批平,待干燥后用准备好的镘刀进行自流平镘面,将材料均勻涂布,自动流平,达镜面效果; [0079] ④ When the topcoat material is applied, it is first closed batch batch flat knife, a trowel surface self-leveling ready After drying trowel coating material uniformly, automatically leveling mirror effect;

[0080] ⑤施工涂布时应避免施工结合缝; [0080] ⑤ Construction coating should be avoided binding construction joints;

[0081] ⑥施工涂布时应注意施工温度,低于5°C时环氧树脂不能固化; [0081] ⑥ Construction of construction should pay attention to the temperature of the coating, the cured epoxy resin is not lower than 5 ° C;

[0082] ⑦混合后的材料应在规定使用时间内涂布完毕,并注意前后组材料的衔接; [0082] The material after mixing ⑦ finished coating should be used within a predetermined time, and before and after the group of materials note adapter;

[0083] ⑧施工期间及养护时间内严禁人员进出,如施工时温度在10°C _15°C养护时间为3天。 [0083] ⑧ during construction and maintenance of time within the personnel access is prohibited, such as when the construction temperature 10 ° C _15 ° C curing for 3 days.

[0084] 8)保养: [0084] 8) Maintenance:

[0085] 耐磨防滑坡道在施工完后应先保养三到四天,在保养期间不得有水或油污撒在耐磨防滑坡道上。 [0085] wear non-slip ramp construction should be maintained after three to four days during the maintenance may not have water or oil sprinkled wear anti-landslide trail. 如气温较低保养时间应适当的延长。 The low temperature maintenance time should be extended.

[0086] 二、材料设备与技术参数 [0086] Second, materials, equipment and technical parameters

[0087] 实施例中所采用的材料,包括无溶剂型环氧树脂、界面剂、固化剂等均为亚士漆(上海)有限公司生产,为市场上可以买到的产品。 [0087] Examples of the material used in embodiments, including solvent-free epoxy resin and the surfactant, a curing agent are either section (Shanghai) Co., Ltd. as a commercially available product.

[0088] 1、面漆技术指标: [0088] 1, finish the technical indicators:

[0089] [0089]

Figure CN101914886BD00081

[0090] 2、金刚砂 [0090] 2, Emery

[0091]①物理指标:密度 3. 96-4. 10g/cm3,熔点1180_1280°C,莫氏硬度7. 49-8. 00,规格:20目、120目、150目。 [0091] ① physical indicators: Density 3. 96-4 10g / cm3, m.p. 1180_1280 ° C, Mohs hardness 7 49-800, size: 20 mesh, 120 mesh, 150 mesh.

[0092]②化学成分:Si02 35-40%, A1203 18-20%, FeO 25-37%, Fe203 0. 9-1. 0%, MnOO. 5-2. 0%, MgO 0. 2-1. 4%, CaO 2.2-3.9%。 [0092] ② chemical composition: Si02 35-40%, A1203 18-20%, FeO 25-37%, Fe203 0. 9-1 0%, MnOO 5-2 0%, MgO 0. 2-1... . 4%, CaO 2.2-3.9%.

[0093] ③第一遍中涂砂浆层所加金刚砂120目、第二遍所加金刚砂150目,防滑带所加金钢沙20目。 [0093] ③ first pass coating applied mortar layer 120 mesh emery, carborundum added second pass 150 mesh, added with magic skid 20 mesh sand.

[0094] 金刚砂性质 [0094] Properties of carborundum

[0095] [0095]

Figure CN101914886BD00082

[0096] 金刚砂强度试验 [0096] Emery strength test

[0097] [0097]

Figure CN101914886BD00091

[0098] 3、施工设备 [0098] 3, construction equipment

[0099] 素地处理:打磨机、抛光机、刮刀、工业吸尘器、清洁工具等; [0099] handle element: grinding machine, polishing machine, a doctor blade, industrial vacuum cleaner, cleaning tools;

[0100] 底涂层施工:搅拌器、滚筒、毛刷、拌料桶等; [0100] undercoat layer construction: a stirrer, a roller, brush, spices barrels;

[0101] 中涂层施工:搅拌器、批刀、拌料桶、刮刀、打磨机、吸尘器等; [0101] In coating construction: a stirrer, a batch knife, spices bucket, a blade, grinding machines, vacuum cleaners and the like;

[0102] 面涂层施工:搅拌器、专用镘刀、拌料桶等。 [0102] topcoat construction: a stirrer, a special trowel, barrels and other spices.

[0103] 本工法主要通过对混凝土表面层面进行特殊的毛化处理,然后采用无溶剂型环氧树脂为主剂,与多角金刚砂、色粉、固化剂混合重复组成的一种高黏聚耐磨防滑材料,铺设成防滑耐磨耐压、抗冲击、耐油污,舒适无抖动,外观图案鲜明、美观大方的防滑车道。 [0103] By this construction method is mainly for special treatment of the surface textured concrete level, and then using solvent-free epoxy based agent, mixed with a polygonal corundum, pigments, a curing agent consisting of a high-repetition cohesive wear non-slip material, laid in pressure slip resistant, impact resistance, oil jitter comfortable, bright appearance pattern, nice slip lane. 该树脂防滑车道与传统的水泥逆齿防滑车道相比,车辆无抖动现象、车道无粉化与沾尘、阻力大、档次高外观图案鲜明、美观大方,施工方便工期短。 The resin compared with conventional slip lane inverted tooth cement slip lane, the vehicle without jitter, lanes no powder and become dust, resistance is large, distinctive pattern of high-grade appearance, elegant, convenient short construction period. 与一般的环氧无震荡止滑车道相比更防滑耐磨、更耐冲击。 Compared with the general Epoxy shock slip lane more slip resistant, more impact resistant. 该防滑车道依据EN438测试方法而得到450000转次,比普通水泥逆齿防滑车道耐磨三倍。 The test method EN438 slip lane obtained according turn 450,000 times more than ordinary cement inverted tooth wear slip lane three times.

Claims (4)

1. 一种耐磨防滑坡道施工工法,其特征在于该工法包括以下步骤,所涉及比例均为重量比:1)混凝土基层清理:首先测试施工区域地面含水率,当含水率低于5%时开始施工并保持干燥,清除表面浮浆,将混凝土基层面垃圾杂物、浮浆和突出的颗粒等全部清理干净;将地面凸出物磨平或铲平;2)涂基层处理剂:依照1.5-2. 5 : 1的比例将无溶剂型环氧树脂及固化剂充分搅拌均勻形成基层处理剂;将搅拌好的基层处理剂送至施工区域内涂布;施工气温必须保持在不低于5°C ;施工中发现沙粒或杂质应立即去除;3)底涂层施工:施工要求同步骤2、,在基层处理剂上至少涂刷两遍界面剂,在界面剂表面再刮涂两遍中涂砂浆层,待中涂砂浆层固化后将其表面打磨一次;4)涂刷高强腻子层:依照1 : 1.5-2. 5比例将无溶剂型环氧树脂及固化剂充分搅拌均勻,材料混合后 An abrasion resistant slip ramp construction method characterized in that the construction method comprises the steps of, by weight ratios are involved: 1) primary cleaning concrete: Construction of the first test surface area of ​​the moisture content, when the moisture content below 5% construction starts and when dry, to remove surface laitance, the concrete base surface garbage debris, laitance and projecting clean all particles; the smoothed or leveled ground projections; 2) coated primary treatment agent: in accordance with . 1.5 to 5: 1 ratio solvent-free epoxy resin and a curing agent stir primary treatment agent is formed; the stirred primary treatment agent is applied to the construction of the region; construction of the temperature must be kept not lower than 5 ° C; found construction sand or impurities should be removed immediately; 3) an undercoat layer construction: construction of claim 2 with the step of treating agent on the substrate ,, brushing interface agent at least twice, and then the two knife surface interface agent pass mortar layer coating, the coating will be cured mortar layer which is a polished surface; 4) brushing putty Strength: in accordance with 1: 1.5 ratio of 5 to solvent-free epoxy resin and a curing agent, stir, after mixing materials 将腻子粉料缓慢加入,腻子粉料与混合料的比例1-2 : 1,并搅拌均勻;将搅拌均勻的材料送到施工区域内,均勻涂布在中涂砂浆层表面;待高强腻子层固化后将其表面打磨一遍;5)耐磨防滑胶料施工:将高强腻子层打磨之后,在地面指定区域内弹分格线贴防污胶带;依照4-6 : 1比例将无溶剂型环氧树脂及固化剂充分搅拌均勻;材料混合后,依混合料:多角金刚砂= 1 : 2. 5-3. 5比例将多角金刚砂缓慢加入,并搅拌均勻制得耐磨防滑胶料;涂布耐磨防滑胶料时先全面做一层披覆层,在披覆的同时将多角金刚砂均勻的撒在已经披覆过的地面上, 进行拍打、挤压,使表面毛糙;待其固化后进行打磨、修整不平处、去除刀痕,对误差较大的地方再进行批刮、打磨,之后进行养护,6)收口罩面层处理:待耐磨防滑胶料施工结束且达到75%强度后,采用罩光漆、无 The putty powder was slowly added, and the mixture ratio of putty powder 1-2: 1, and stir; Stir the material to the construction area, uniformly coated the surface of the coating layer of mortar; putty to be high-strength after curing, its surface polished again; 5) non-slip abrasion resistant rubber construction: Strength after sanding putty, paste designated ruled line antifouling elastic tape in the region of the ground; in accordance 4-6: 1 ratio of the solvent-free ring epoxy resin and a curing agent stir; mixed material mixture by: polygon emery = 1: 2. the ratio of the polygon emery 5-35 slowly added and stirred to obtain a uniform wear non-slip plastic material; resistant coating when grinding non-slip rubber layer of the first cladding layer is made round at the same time will be spread evenly coated on the surface has been coated over the diamond polygon, for beating, pressing, rough surface; let it cure for grinding trimming irregularities, removing marks, where a large error then scraping, sanding, followed by curing, 6) to close the mask layer surface treatment: after the end of the construction wear non-slip rubber and 75% strength, uses varnish, no 剂型环氧树脂、固化剂混合,混合比例为罩光漆:无溶剂型环氧树脂:固化剂=5 : 5 : 1,充分搅拌均勻,形成耐磨面漆;混合时应将固化剂、罩光漆向无溶剂型环氧树脂中央倒入,混合均勻后再用滚筒进行整体滚涂,涂刷2至3遍;7)光面带涂饰施工:待耐磨面漆凝固后,最后依照无溶剂型环氧树脂:固化剂=5 : 1比例混合成涂料,并充分搅拌,均勻涂布;涂布面材料时,首先进行封闭式批平,待干燥后将材料均勻涂布,自动流平,达镜面效果;8)保养:上述步骤全部完成后,对耐磨防滑坡道进行保养。 Forms an epoxy resin, a curing agent is mixed, the mixing ratio of varnish: solvent-free epoxy resin: curing agent = 5: 5: 1, stir, forming an abrasion resistant finish; when mixing a curing agent, the cover gloss paint was poured into the central non-solvent type epoxy resin, and then mixed uniformly with whole drum roll coating, brushing 2-3 times; 7) with a surface finishing construction: abrasion resistant finish to be solidified, not in accordance with the final solvent type epoxy resin: curing agent = 5: 1 ratio into the coating, and sufficiently stirred, uniform coating; the coating surface material is first closed the approved level, a uniform coating material will be dried, automatic leveling mirror effect; 8) maintenance: after the above steps completed, abrasion resistant slip ramp maintenance.
2.根据权利要求1所述耐磨防滑坡道施工方法,其特征在于:步骤1)中地面如有裂缝,需预先切V型槽,再用无溶剂型环氧树脂加石英砂灌缝补平。 The method of the wear-resistant slip ramp construction as claimed in claim 1, wherein: step 1) if it is cracked in the ground, to be pre-cut V-grooves, and then solvent-free epoxy resin plus quartz sand filling level mend .
3.根据权利要求1或2所述耐磨防滑坡道施工方法,其特征在于:所述固化剂为改性脂肪胺。 The wear-resistant slip ramp construction method as claimed in claim 1 or 2, characterized in that: said curing agent is a modified aliphatic amine.
4.根据权利要求1或2所述耐磨防滑坡道施工方法,其特征在于:所述步骤幻中基层处理剂涂布时采用滚筒均勻涂布。 The wear-resistant slip ramp construction method as claimed in claim 1 or 2, characterized in that: said using step drum uniformly coated primary treatment agent is applied in phantom.
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