CN101907568A - 电池组件透光层透射率的模拟测试装置 - Google Patents
电池组件透光层透射率的模拟测试装置 Download PDFInfo
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- CN101907568A CN101907568A CN2010102320167A CN201010232016A CN101907568A CN 101907568 A CN101907568 A CN 101907568A CN 2010102320167 A CN2010102320167 A CN 2010102320167A CN 201010232016 A CN201010232016 A CN 201010232016A CN 101907568 A CN101907568 A CN 101907568A
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- 230000005540 biological transmission Effects 0.000 title abstract description 10
- 238000004088 simulation Methods 0.000 title abstract 3
- 238000002834 transmittance Methods 0.000 claims description 7
- 239000011521 glass Substances 0.000 abstract description 28
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 abstract description 24
- -1 EVA compound Chemical class 0.000 abstract description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 abstract 3
- VOLSCWDWGMWXGO-UHFFFAOYSA-N cyclobuten-1-yl acetate Chemical compound 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- 210000004027 cells Anatomy 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical compound 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- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
一种电池组件透光层透射率的模拟测试装置，包括白光光源、单色光分光系统、准直器、反射镜、样品台、接线柱、微信号处理系统及终端信息处理系统，单色光分光系统、准直器、反射镜和样品台都置于暗箱中，且准直器对准单色光分光系统的出射狭缝，反射镜设置在准直器和样品台之间，接线柱位于样品台旁，接线柱与微信号处理系统电连接，单色光分光系统与终端信息处理系统电连接，微信号处理系统与终端信息处理系统电连接。它能克服现有测试透光玻璃和EVA的透射率方法的缺陷，为测试电池组件的透光玻璃与EVA复合层的透射率提供了一种模拟测试装置。
Description
电池组件透光层透射率的模拟测试装置
【技术领域】
[0001] 本发明涉及太阳能电池组件的测试技术，尤其涉及太阳能电池组件成型后透光层 的透射率测试技术。
【背景技术】
[0002] 晶体硅太阳能电池组件是目前全球市场上最主流的太阳能电池组件产品。其市场 占有率在70%以上，并且其产能仍在迅速的增长。国内制造晶体硅太阳能组件技术已较为 成熟，并具有上游材料充足，人力成本低廉等优势，因此国内的晶体硅太阳能组件制造业发 展壮大及其迅速。2009年的全球生产的太阳能组件中，中国企业生产的组件占据了约40% 的份额。2009全球十大组件生产厂商中的中国厂商有四个。
[0003] 晶体硅太阳能组件通常由透光玻璃、EVA、太阳能电池片、EVA及TPT组成，这几种 材料依次从上向下排序层叠，然后经过层压、高温固化及冷却工艺形成太阳能组件的层压 件，最后再在其四周安装铝边框以提高其坚固程度并使其易于安装，最后将导线引出，即完 成了太阳能组件的制作。其中，透光玻璃和EVA就是太阳能电池组件的表面透光材料。
[0004] 在太阳能电池组件的生产过程中，透光玻璃及EVA的透射率直接影响到电池组件 的转换效率。太阳能电池组件在使用过程中，太阳光直接照射在透光玻璃的表面，经过由透 光玻璃和EVA复合成的透光层透射后到达太阳能电池片的表面，由太阳能电池片完成光电 转换的过程，然后再通过导线将产生的电能导出。透光玻璃和EVA的透射率越高，则就有更 多的光能到达太阳能电池表面，从而使得整块组件具有更高的光电转换效率。因此，在太阳 能电池生产过程中必须对每一批透光玻璃和EVA的透射率进行测试，以保证太阳能电池组 件的光电转换效率。
[0005] 目前，在太阳能电池生产行业中，测试透光玻璃和EVA的透射率方法是分别测试 两种材料在使用前的透射率，但这种测试方法存在如下缺陷：
[0006] 第一，在分别测试透光玻璃和EVA透射率的过程中，这两种材料的光学介质均为 空气，而太阳能电池组件成型后，透光玻璃的光学介质为一面空气，另一面是EVA;而EVA的 光学介质为一面玻璃，另一面是晶体硅太阳能电池片，不同的光学介质其折射率不同，导致 光线在不同介质之间的传输路径不同，现有的测试方法与实际应用的不符，必然会造成测 试结果的不准确。
[0007] 第二，太阳能电池的透光材料层存在光透射的微结构，在电池层压件制作中，EVA 需要经过加热熔化，使之与透光玻璃表面完全贴合，其接触面也会产生微结构，这种微结构 对光线的透射会产生影响，而现有的测试方法是分别测试出透光玻璃和EVA的透射率，并 未考虑这一团素。
[0008] 第三，EVA在太阳能电池组件的制作工艺中会脱水，改变其分子内部成分及结构， 从而会改变它的光学性质，采用传统方法只能测试未经过该过程处理的EVA的透射率，并 不能得到该材料对于电池组件光学性能影响的准确结果。【发明内容】
[0009] 本发明的目的是提供一种电池组件透光层透射率的模拟测试装置，通过这一装置 可以更真实地测试电池组件成型后的透光玻璃与EVA复合层的透射率，能准确地模拟太阳 能组件透光层在300-1200nm波长范围内对组件光透射率的影响。
[0010] 本发明采用如下的技术方案：
[0011] 所述电池组件透光层透射率的模拟测试装置，包括白光光源、单色光分光系统、准 直器、反射镜、样品台、接线柱、微信号处理系统及终端信息处理系统，单色光分光系统、准 直器、反射镜、样品台和接线柱都置于暗箱中，且准直器对准单色光分光系统的出射狭缝， 反射镜设置在准直器和样品台之间，接线柱位于样品台旁，接线柱与微信号处理系统电连 接，单色光分光系统与终端信息处理系统电连接，微信号处理系统与终端信息处理系统电 连接。
[0012] 本发明的有益效果是，准确地模拟了组件表面的光透射过程，对透射材料即玻璃 和EVA复合层的透射率进行了准确的测量，有效地避免了传统分别测试玻璃和EVA的方法 的不足。本发明通过严格地模拟组件结构，得到了与实际应用时相同的光学介质材料，避免 了因为光学介质材料不符造成的测试结果不准确的现象；同时，可变形材料EVA的表面微 结构也与实际应用时完全相符，充分考虑了由于表面微结构造成的光线反射或散射，减小 了测试误差；本发明可以有效的监督组件的制作工艺对EVA材料透射率的影响，有助于监 管和改进组件制作工艺。本发明的应用，对于透光材料的质量检验及组件制作工艺的控制 均有很大的指导意义。
【附图说明】
[0013] 图1为本发明的测试设备及流程示意图：
[0014] 图中：1_白光光源；2-单色光分光系统；3-准直器；4-反射镜；5-样品台；6_接线 柱；7_微信号处理系统；8-终端信息处理系统；9-暗箱。
[0015] 图2为使用光电探测器制作组件样品的层叠结构图：
[0016] 图中：10-待测透光玻璃；11-待测EVA ； 12-待测光电探测器b ;13_TPT。
【具体实施方式】
[0017] 下面参阅图1、图2，举例说明本发明的具体实施方式：
[0018] 所述电池组件透光层透射率的模拟测试装置，如图1所示，它由白光光源1、单色 光分光系统2、准直器3、反射镜4、样品台5、接线柱6、微信号处理系统7及终端信息处理系 统8组成，单色光分光系统2、准直器3、反射镜4、样品台5和接线柱6都置于暗箱9中，且 准直器3对准单色光分光系统2的出射狭缝，反射镜4设置在准直器3和样品台5之间，接 线柱6位于样品台5旁，接线柱6与微信号处理系统7电连接，单色光分光系统2与终端信 息处理系统8电连接，微信号处理系统7与终端信息处理系统8电连接。
[0019] 电池组件透光层透射率的模拟测试方法如下：
[0020] 第一步，准备基准光电探测器a和待测光电探测器bl2，它们都是对300-1200nm波 长均有具特征性的光电响应的探测器，基准光电探测器a和待测光电探测器bl2都具有电 极及导线，可以将其使用光能转换而成的电信号引出；
4[0021] 第二步，对电池组件透光材料透射率的模拟测试装置进行调试，准备稳定的白光 光源1，利用汞灯光谱的特征谱线校准单色光分光系统2，首先校准0级，其次校准1级：可 任选一条汞的特征谱线校准；调节白光光源1使其射出平行光，进入单色光分光系统2，经 过分光后，特定波长的单色光由单色光分光系统2的出射狭缝射出，光线经过准直器3准直 后，经过反射镜4改变角度，照射在样品台5上，调试好后待用；
[0022] 第三步，调节单色光的波长，测量出基准光电探测器a在这种对应波长条件下的 短路电流S1 ( λ )，具体方法为：将基准光电探测器a放在样品台5上，将其输出导线接在接 线柱6上，调节白光光源1使其射出平行光，进入单色光分光系统2，经过分光后，特定波长 的单色光由单色光分光系统2的出射狭缝射出，光线经过准直器3准直后，经过反射镜4改 变角度，照射放置在样品台5上的基准光电探测器a上，从终端信息处理系统8上将单色光 波长与使用该波长产生的电信号对应记录，分别记录下在对应的波长和条件下的短路电流 S1(A)；
[0023] 第四步，按照第三步的测试方法测试待测光电探测器bl2在对应波长条件下的短 路电流S2U)；
[0024] 第五步，准备待测样品，取待测透光玻璃10、待测EVA11、TPT13和待测光电探测器 bl2，其中待测透光玻璃10的尺寸大于待测光电探测器bl2的光敏面，用待测透光玻璃10、 待测EVA11、待测光电探测器bl2和TPT13制作组件样品，层叠顺序由上至下依次为待测玻 璃10、待测EVAl 1、待测光电探测器bl2、待测EVAll和TPT13，且待测透光玻璃10的光面向 上，毛面向下，待测光电探测器bl2的光敏面向上，毛面向下，然后按太阳能电池层压件工 艺进行层压、高温固化及冷却工艺形成待测样品；
[0025] 第六步，按照第三步的测试方法测量出基准光电探测器a在这种对应波长条件下 的短路电流S3U)；
[0026] 第七步，按照第三步的测试方法测量出待测样品在对应波长条件下的短路电流 S4(A),具体方法为：将待测样品放在样品台5上，将其输出导线接在接线柱6上，调节白光 光源1使其射出平行光，进入单色光分光系统2，经过分光后，特定波长的单色光由单色光 分光系统2的出射狭缝射出，光线经过准直器3准直后，经过反射镜4改变角度，照射放置 在样品台5上的待测样品上，从终端信息处理系统8上记录下在对应波长条件下，待测样品 的短路电流S4U)；
[0027] 第八步，计算公式如下：
τ/λΝ =S3(入）S4(入） [0_ 1 Si(A)S2(A)
[0029] 计算出待测透光玻璃10和待测EVAll复合层的透光透射率式中，λ为单色光波 长，τ(λ)为透射材料在对应波长下的透射率A1(X)是在对应波长条件下基准光电探测 器a第一次测试的短路电流；s2(x)是在对应波长条件下，待测光电探测器bl2第一次测试 的短路电流；S3( λ )为在应波长条件下，基准光电探测器a第二次测试的短路电流；S4( λ ) 为在对应波长条件下，由待测透光玻璃10、待测EVA11、待测光电探测器bl2、待测EVAll和 TPT13制成的待测样品测试的短路电流。
[0030] 由于光电探测器的短路电流大小与入射光强度成正比，因此，本发明采用通过分别先测量出基准光电探测器a和待测光电探测器bl2封装前在对应波长条件下的短路电流 S1U )和S2U )，然后再用待测透光玻璃10和待测EVAll将待测光电探测器bl2和TPT13 模拟电池层件进行封装，获得待测样品，再依次测定基准光电探测器a和待测样品在对应 波长条件下的短路电流33(入）和、（入）；通过先后对基准光电探测器a短路电流51(入）和 S3(A)的比值获得光源的影响系，最后再根据待测光电探测器bl2封装前后测得的短路电 流S2 ( λ )和S4 ( λ )，根据对应的计算公式就能很客观地得到表征待测透光玻璃10和待测 EVAll在太阳能电池组件中的透光透射率。
Claims (1)
- 一种电池组件透光层透射率的模拟测试装置，其特征是：包括白光光源(1)、单色光分光系统(2)、准直器(3)、反射镜(4)、样品台(5)、接线柱(6)、微信号处理系统(7)及终端信息处理系统(8)，单色光分光系统(2)、准直器(3)、反射镜(4)、样品台(5)和接线柱(6)都置于暗箱(9)中，且准直器(3)对准单色光分光系统(2)的出射狭缝，反射镜(4)设置在准直器(3)和样品台(5)之间，接线柱(6)位于样品台(5)旁，接线柱(6)与微信号处理系统(7)电连接，单色光分光系统(2)与终端信息处理系统(8)电连接，微信号处理系统(7)与终端信息处理系统(8)电连接。
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