CN101890576A - Laser tailor welding alignment clamping device and method for stainless steel or nickel thin plate - Google Patents
Laser tailor welding alignment clamping device and method for stainless steel or nickel thin plate Download PDFInfo
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 68
- 238000003466 welding Methods 0.000 title claims abstract description 68
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 34
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 34
- 239000010935 stainless steel Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000012544 monitoring process Methods 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 39
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 239000000758 substrate Substances 0.000 claims description 15
- 239000005355 lead glass Substances 0.000 claims description 11
- 229910000679 solder Inorganic materials 0.000 claims description 8
- 238000003384 imaging method Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 2
- 239000011148 porous material Substances 0.000 claims 1
- 230000008646 thermal stress Effects 0.000 abstract description 2
- 230000006835 compression Effects 0.000 description 21
- 238000007906 compression Methods 0.000 description 21
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Abstract
本发明公开了一种不锈钢或镍薄板进行激光拼焊的对位装夹装置和方法,包括XYZ三维平移RZ一维旋转运动机构、视频监测对位调整机构、磁铁气动装夹机构,不锈钢或镍薄板激光拼焊对位装夹装置采用XYZ三维平移RZ一维旋转运动机构和视频监测对位调整机构对薄板进行对位和定位,然后由磁铁气动装夹机构将不锈钢或镍薄板夹紧固定,实现不锈钢或镍薄板拼焊。本发明可解决厚度小于0.3mm不锈钢或镍薄板激光拼焊时由于薄板本身易变形和热应力导致薄板变形的焊接难问题,保证拼接焊缝的质量。
The invention discloses an alignment clamping device and method for laser tailor welding of stainless steel or nickel thin plates, including an XYZ three-dimensional translation RZ one-dimensional rotation movement mechanism, a video monitoring alignment adjustment mechanism, and a magnet pneumatic clamping mechanism. Stainless steel or nickel The thin plate laser tailor welding alignment clamping device adopts XYZ three-dimensional translation RZ one-dimensional rotation movement mechanism and video monitoring alignment adjustment mechanism to align and position the thin plate, and then the stainless steel or nickel thin plate is clamped and fixed by the magnet pneumatic clamping mechanism. Realize tailor welding of stainless steel or nickel sheet. The invention can solve the problem of difficult welding due to the deformation of the thin plate itself and the deformation of the thin plate caused by thermal stress during laser tailor welding of the stainless steel or nickel thin plate with a thickness less than 0.3mm, so as to ensure the quality of the spliced weld seam.
Description
技术领域technical field
本发明涉及一种不锈钢或镍薄板激光拼焊对位装夹装置和方法,属于激光精细加工技术应用领域。The invention relates to a stainless steel or nickel thin plate laser tailor welding alignment clamping device and method, belonging to the application field of laser fine processing technology.
背景技术Background technique
激光焊接的应用越来越广,由于厚度小于0.3mm的不锈钢或镍板很薄,容易变形弯曲,两薄板拼焊的接触面又小,在激光焊接时受热后极易变形,且变形量大,给拼焊带来了相当大的难度,所以薄板拼焊时拼接位置的对准和薄板的定位装夹显得极为关键。而目前薄板拼焊焊缝的对位和定位主要还是依赖操作人员的经验,用眼睛判别来对准,用手工移动来调整焊接位置,再用压板和螺钉将薄板固定。其缺点是:1、随意性大,焊接位置难找,定位精度差,影响焊接质量;2、夹持薄板的托板和压板与薄板焊面间的相对位置不确定,造成批量生产时的焊缝不一致;3、夹持薄板的托板和压板边缘距薄板焊接缝距离大,由于板的厚度极薄,薄板焊接部位受热变形,无法保证焊接处全部缝的高质量和一致性。The application of laser welding is becoming more and more widespread. Because the stainless steel or nickel plate with a thickness of less than 0.3mm is very thin, it is easy to deform and bend, and the contact surface of the two thin plates is small, and it is easily deformed after being heated during laser welding, and the amount of deformation is large. , which brings considerable difficulty to tailor welding, so the alignment of the splicing position and the positioning and clamping of the thin plate are extremely critical during thin plate tailor welding. At present, the alignment and positioning of tailor-welded thin-plate welds mainly rely on the experience of operators, who use eyes to distinguish alignment, manually move to adjust the welding position, and then use pressure plates and screws to fix the thin plates. Its disadvantages are: 1. Large arbitrariness, difficult to find the welding position, poor positioning accuracy, which affects the welding quality; The joints are inconsistent; 3. The distance between the edge of the supporting plate and the pressure plate holding the thin plate is large from the welding seam of the thin plate. Due to the extremely thin thickness of the plate, the welded part of the thin plate is deformed by heat, and the high quality and consistency of all seams at the welded part cannot be guaranteed.
申请号为200410015618.1的专利揭示了一种提供给激光薄板切割焊接机的工件夹紧装置,采用复数个电磁铁和复数个气动夹紧机构,在微机控制下工件自动夹紧定位的装置。虽然实现了自动化,但工件定位控制和图像处理过程复杂,且定位精度受摄入图像信号的影响。另外夹紧电磁铁和气动夹紧机构分布间隔大,焊接时薄板受热易变形,不能保证薄板尤其是厚度小于0.3m的薄板整条焊接边缘都被均匀夹持和焊接。The patent application No. 200410015618.1 discloses a workpiece clamping device provided for laser sheet cutting and welding machines, which adopts a plurality of electromagnets and a plurality of pneumatic clamping mechanisms to automatically clamp and position the workpiece under the control of a microcomputer. Although automation is realized, the process of workpiece positioning control and image processing is complicated, and the positioning accuracy is affected by the captured image signal. In addition, the clamping electromagnet and the pneumatic clamping mechanism are widely distributed, and the thin plate is easily deformed by heat during welding. It cannot ensure that the entire welding edge of the thin plate, especially the thin plate with a thickness less than 0.3m, is evenly clamped and welded.
申请号为200820062771.3的专利所述的是用焊枪焊接薄板的夹具,尽管采用上下压板均匀压住两薄板,但两薄板待焊接边缘相距1.5-2毫米,焊缝宽,不加焊料是无法将其焊在一起的,不能满足薄板的拼焊要求。The patent with application number 200820062771.3 describes a fixture for welding thin plates with a welding torch. Although the upper and lower pressure plates are used to evenly press the two thin plates, the distance between the edges of the two thin plates to be welded is 1.5-2 mm, and the weld seam is wide. It cannot be welded without solder. Welded together, it cannot meet the tailor welding requirements of thin plates.
发明内容Contents of the invention
本发明的目的是为了克服现有薄板拼焊时拼接位置的对准和薄板的定位装夹技术的缺点,提供一种不锈钢或镍薄板激光拼焊对位装夹装置和方法。The object of the present invention is to provide a device and method for laser tailor welding alignment and clamping of stainless steel or nickel thin plates in order to overcome the shortcomings of the existing splicing position alignment and thin plate positioning and clamping technology during thin plate tailor welding.
本发明的技术方案是:一种不锈钢或镍薄板进行激光拼焊的对位装夹装置,特点是,它包括激光头、XYZ三维平移RZ一维旋转运动机构、视频监测对位调整机构和磁铁气动装夹机构,所述XYZ三维平移RZ一维旋转运动机构包括X轴水平平移台、Y轴水平平移台、Z轴垂直平移台和绕Z轴转动的RZ旋转台,X轴运动方向为第一块薄板和第二块薄板的拼接方向,Y轴与X轴正交,所述激光头与Z垂直平移台相连接;所述视频监测对位调整机构包括CCD摄像系统、十字叉丝、视频监视器、基板、定位销和对位块,定位销用于定位对位块,对位块定位第一真空吸盘托板和第二真空吸盘托板、第一磁性压板和第二磁性压板,对位块定位装夹第一块薄板和第二块薄板,十字叉丝和CCD摄像系统相连接,与对位块的对位面和第一块薄板和第二块薄板焊面在一个成像面上,所述视频监视器与CCD摄像系统连接,CCD摄像系统与激光头相连接;所述磁铁气动装夹机构包括第一真空吸盘托板和第二真空吸盘托板、第一磁性压板和第二磁性压板、水晶玻璃压板、第一气缸组和第二气缸组、侧向压紧板、由拉簧和压簧组成的弹性元件,由钢质材料制成的并在表面置有多个气孔的第一真空吸盘托板和第二真空吸盘托板与第一磁性压板和第二磁性压板相吸,由真空吸盘托板真空吸力和磁性压板磁力对需拼焊薄板夹持实现初压紧,通过弹性元件使第一块薄板和第二块薄板的缝压实,再用第一气缸组和第一气缸组压紧第一块薄板和第二块薄板,实现拼焊薄板的定位装夹。特别适合于厚度小于0.3mm的不锈钢或镍薄板在激光拼焊时拼焊位置的对准、定位和装夹。The technical solution of the present invention is: an alignment clamping device for laser tailor welding of stainless steel or nickel thin plates, which is characterized in that it includes a laser head, XYZ three-dimensional translation RZ one-dimensional rotation movement mechanism, video monitoring alignment adjustment mechanism and magnet Pneumatic clamping mechanism, the XYZ three-dimensional translation RZ one-dimensional rotary motion mechanism includes an X-axis horizontal translation platform, a Y-axis horizontal translation platform, a Z-axis vertical translation platform and an RZ rotary platform that rotates around the Z axis. The X-axis movement direction is the first The splicing direction of a thin plate and the second thin plate is perpendicular to the Y axis and the X axis, and the laser head is connected to the Z vertical translation stage; the video monitoring alignment adjustment mechanism includes a CCD camera system, a crosshair, a video monitor, substrate, positioning pins and alignment blocks, the alignment pins are used to position the alignment block, the alignment block positions the first vacuum chuck pallet and the second vacuum chuck pallet, the first magnetic pressure plate and the second magnetic pressure plate, and Position block positioning and clamping of the first thin plate and the second thin plate, the crosshairs are connected with the CCD camera system, and the alignment surface of the alignment block and the welding surface of the first thin plate and the second thin plate are on an imaging surface , the video monitor is connected with the CCD camera system, and the CCD camera system is connected with the laser head; the magnet pneumatic clamping mechanism includes the first vacuum chuck pallet and the second vacuum chuck pallet, the first magnetic pressure plate and the second Magnetic pressure plate, crystal glass pressure plate, first cylinder group and second cylinder group, lateral pressure plate, elastic element composed of tension spring and pressure spring, made of steel material with multiple air holes on the surface The first vacuum chuck pallet and the second vacuum chuck pallet are attracted to the first magnetic pressure plate and the second magnetic pressure plate, and the vacuum suction force of the vacuum chuck pallet and the magnetic force of the magnetic pressure plate are used to clamp the thin plate to be welded to realize the initial compression. The elastic element compacts the seam between the first thin plate and the second thin plate, and then uses the first cylinder group and the first cylinder group to compress the first thin plate and the second thin plate to realize the positioning and clamping of the tailor-welded thin plates. It is especially suitable for the alignment, positioning and clamping of the tailor welding position of stainless steel or nickel thin plates with a thickness less than 0.3mm during laser tailor welding.
所述的XYZ三维平移RZ一维旋转运动机构的结构是X轴平移台固定在装置的基座上,一维旋转平台固定在X轴平移台上,Y轴平移台固定在基座的龙门架横梁上,Z轴平移台固定在Y轴平移台上。The structure of the XYZ three-dimensional translation RZ one-dimensional rotary motion mechanism is that the X-axis translation platform is fixed on the base of the device, the one-dimensional rotary platform is fixed on the X-axis translation platform, and the Y-axis translation platform is fixed on the gantry of the base On the beam, the Z-axis translation platform is fixed on the Y-axis translation platform.
所述对位块两侧面呈凹字形,同时定位真空吸盘托板、薄板和磁性压板,一侧的两端侧边凹陷和凹字形的凹面凹陷0.5-1mm,是第一薄板和第二薄板拼接的焊缝位置,对位块两端的高度与第一薄板和第二薄板焊接面一致。The two sides of the alignment block are in a concave shape, and the vacuum suction cup pallet, thin plate and magnetic pressure plate are positioned at the same time. The two ends of one side are concave and the concave surface of the concave shape is concave by 0.5-1mm, which is the splicing of the first thin plate and the second thin plate. The height of the two ends of the alignment block is consistent with the welding surface of the first thin plate and the second thin plate.
利用上述不锈钢或镍薄板进行激光拼焊的对位装夹装置,对不锈钢和镍薄板进行激光拼焊的对位方法,包括如下步骤:Using the above alignment clamping device for laser tailor welding of stainless steel or nickel thin plates, the alignment method for laser tailor welding of stainless steel and nickel thin plates includes the following steps:
1)将两定位销固定在基板上,对位块的右侧紧靠两定位销,然后用螺钉固定在基板上;1) Fix the two positioning pins on the base plate, the right side of the alignment block is close to the two positioning pins, and then fix it on the base plate with screws;
2)将十字叉丝与对位块的对位面和两薄板的焊面放在一个成像面上,通过Z平移台移动可以上下调焦,通过CCD,在视频监测器上可以观测对位块两端侧边和十字叉丝交叉点的相对位置,转动RZ旋转平台,移动Y轴平移台,调整对位块两端凹陷侧边和十字叉丝的相对位置,来回移动X平移台,反复微调RZ旋转平台和Y平移台,使对位块两端凹陷侧边始终在十字叉丝的交叉点上,锁定RZ旋转平台和Y平移台,完成薄板拼接缝的位置对准,保证激光焊点始终在两薄板的拼接缝上。2) Put the alignment surface of the crosshair and the alignment block and the welding surface of the two thin plates on an imaging surface, and the focus can be adjusted up and down by moving the Z translation stage, and the alignment block can be observed on the video monitor through the CCD The relative position of the two sides of the two ends and the intersection point of the cross wire, turn the RZ rotary platform, move the Y-axis translation stage, adjust the relative position of the concave side at both ends of the alignment block and the cross wire, move the X translation table back and forth, and repeatedly fine-tune RZ rotary platform and Y translation platform, so that the concave sides at both ends of the alignment block are always at the intersection of the cross wires, lock the RZ rotary platform and Y translation platform, complete the alignment of the thin plate splicing seam, and ensure the laser welding spot Always on the seam of the two sheets.
利用上述不锈钢或镍薄板进行激光拼焊的对位装夹装置,对不锈钢和镍薄板进行激光拼焊的定位装夹方法之一,包括如下步骤:One of the positioning and clamping methods for laser tailor welding of stainless steel and nickel thin plates using the above-mentioned alignment clamping device for laser tailor welding of stainless steel or nickel thin plates, including the following steps:
1)将第一真空吸盘托板的侧面紧贴对位块有两端凹陷的一侧面,然后固定在基1) Put the side of the first vacuum suction cup pallet close to the side of the alignment block with both ends recessed, and then fix it on the base
板上,第一薄板置于第一真空吸盘托板上紧贴对位块的一侧面并被真空吸住,将第一磁性压板置于第一薄板上也紧贴对位块的一侧面,并通过与钢质的第一真空吸盘托板间的磁力夹持住第一薄板,因对位块两侧面呈凹字形,第一薄板突出第一真空吸盘托板和第一磁性压板侧边0.5-1mm,与对位块的一侧边的凹陷尺寸一致,完成第一薄板的初压紧;On the board, the first thin plate is placed on the first vacuum chuck pallet close to one side of the alignment block and sucked by vacuum, and the first magnetic pressing plate is placed on the first thin plate and also close to one side of the alignment block. And the first thin plate is clamped by the magnetic force between the steel first vacuum chuck pallet. Because the two sides of the alignment block are concave, the first thin plate protrudes 0.5 from the side of the first vacuum chuck pallet and the first magnetic pressure plate. -1mm, which is consistent with the size of the depression on one side of the alignment block, to complete the initial compression of the first thin plate;
2)启动第一气缸组,从上往下顶住第一磁性压板,将第一薄板压紧,完成第一2) Start the first cylinder group, press the first magnetic plate from top to bottom, and press the first thin plate to complete the first
薄板的定位装夹;Positioning and clamping of thin plates;
3)将第二真空吸盘托板置于定位块的另一侧通过拉簧固定在基板上,一侧紧3) Place the second vacuum suction cup pallet on the other side of the positioning block and fix it on the base plate through a tension spring.
贴对位块的另一侧面,第二真空吸盘托板的另一侧受压簧侧向作用,使其紧靠对位块,第二薄板置于第二真空吸盘托板上紧贴对位块的另一侧面并被真空吸住,将第二磁性压板置于第二薄板上也紧贴对位块的另一侧面,并通过与钢质的第二真空吸盘托板间的磁力夹持住第二薄板,因对位块两侧面呈凹字形,第二薄板突出第二真空吸盘托板和第二磁性压板侧边0.5-1mm,与对位块另一侧边的凹陷尺寸一致,完成第二薄板的初压紧;Stick to the other side of the alignment block, the other side of the second vacuum suction cup pallet is laterally acted by the compression spring, making it close to the alignment block, and the second thin plate is placed on the second vacuum suction cup pallet to closely align The other side of the block is sucked by vacuum, and the second magnetic pressing plate is placed on the second thin plate and is also close to the other side of the alignment block, and is clamped by the magnetic force with the second steel vacuum chuck pallet Hold the second thin plate, because the two sides of the alignment block are concave, the second thin plate protrudes 0.5-1mm from the side of the second vacuum suction cup pallet and the second magnetic pressure plate, which is consistent with the concave size on the other side of the alignment block, complete Initial compaction of the second sheet;
4)抽去固定在基板上的对位块,第二真空吸盘托板受压簧的侧向作用,使第二4) Remove the alignment block fixed on the substrate, and the second vacuum suction cup pallet is laterally acted by the compression spring, so that the second
薄板紧贴第一薄板,压簧的侧向作用力要小于第二真空吸盘托板和第二磁性压板对第二薄板的夹持力,以确保第二薄板与第二真空吸盘托板和第二磁性压板的相对位置保持不变;The thin plate is close to the first thin plate, and the lateral force of the compression spring is smaller than the clamping force of the second vacuum suction cup pallet and the second magnetic pressure plate to the second thin plate, so as to ensure that the second thin plate is in contact with the second vacuum suction cup pallet and the first vacuum suction cup pallet. The relative positions of the two magnetic pressing plates remain unchanged;
5)启动第二气缸组,从上往下顶住第二磁性压板,将第二薄板压紧,完成第二5) Start the second cylinder group, press the second magnetic plate from top to bottom, and press the second thin plate to complete the second
薄板的定位装夹;Positioning and clamping of thin plates;
6) 开启激光和X平移台,可实现X方向的激光薄板拼焊。6) Turn on the laser and the X translation table to realize laser sheet tailor welding in the X direction.
利用上述不锈钢或镍薄板进行激光拼焊的对位装夹装置,对不锈钢和镍薄板进行激光拼焊的定位装夹方法之二,包括如下步骤:Using the alignment clamping device for laser tailor welding of stainless steel or nickel thin plates, the second positioning and clamping method for laser tailor welding of stainless steel and nickel thin plates includes the following steps:
1)将第一真空吸盘托板的侧面紧贴对位块有两端凹陷的一侧面,然后固定在基 1) Put the side of the first vacuum suction cup pallet close to the side of the alignment block with both ends recessed, and then fix it on the base
板上,第一薄板置于第一真空吸盘托板上紧贴对位块的一侧面并被真空吸住,将第一磁性压板置于第一薄板上,压住第一薄板的外侧,并通过与钢质的第一真空吸盘托板间的磁力夹持住第一薄板,因对位块两侧面呈凹字形,第一薄板突出第一真空吸盘托板的侧边0.5-1mm,与对位块的一侧边的凹陷尺寸一致,完成第一薄板的初压紧;On the board, the first thin plate is placed on the first vacuum chuck pallet close to one side of the alignment block and sucked by vacuum, the first magnetic pressing plate is placed on the first thin plate, and the outer side of the first thin plate is pressed, and The first thin plate is clamped by the magnetic force between the steel first vacuum chuck pallet. Because the two sides of the alignment block are concave, the first thin plate protrudes from the side of the first vacuum chuck pallet by 0.5-1mm, and the opposite The size of the depression on one side of the block is the same, and the initial compression of the first thin plate is completed;
2)第二真空吸盘托板置于定位块的另一侧,通过拉簧固定在基板上,一侧紧贴2) The second vacuum suction cup pallet is placed on the other side of the positioning block, fixed on the substrate by a tension spring, and one side is close to the
对位块的另一侧面,第二真空吸盘托板的另一侧受压簧侧向作用,使其紧靠对位块,第二薄板置于第二真空吸盘托板上紧贴对位块的另一侧面并被真空吸住,将第二磁性压板置于第二薄板上,压住第二薄板的外侧,并通过与钢质的第二真空吸盘托板间的磁力夹持住第二薄板,也紧贴对位块的另一侧面,并通过与钢质的第二真空吸盘托板间的磁力夹持住第二薄板,因对位块两侧面呈凹字形,第二薄板突出第二真空吸盘托板的侧边0.5-1mm,与对位块另一侧边的凹陷尺寸一致,完成第二薄板的初压紧;On the other side of the alignment block, the other side of the second vacuum suction cup pallet is laterally acted by the compression spring, making it close to the alignment block, and the second thin plate is placed on the second vacuum suction cup pallet and close to the alignment block The other side of the second thin plate is vacuum sucked, and the second magnetic platen is placed on the second thin plate, pressed against the outside of the second thin plate, and clamped by the magnetic force with the second steel vacuum chuck pallet. The thin plate is also close to the other side of the alignment block, and the second thin plate is clamped by the magnetic force between the steel second vacuum chuck pallet. Because the two sides of the alignment block are concave, the second thin plate protrudes from the first The side of the second vacuum suction cup pallet is 0.5-1mm, which is consistent with the size of the depression on the other side of the alignment block, and the initial compression of the second thin plate is completed;
3)抽去固定在基板上的对位块,第二真空吸盘托板受压簧的侧向作用,使第二3) Remove the alignment block fixed on the substrate, and the second vacuum suction cup pallet is laterally acted by the compression spring, so that the second
薄板紧贴第一薄板,压簧的侧向作用力要小于第二真空吸盘托板和第二磁性压板对第二薄板的夹持力,以确第二保薄板与第二真空吸盘托板和第二磁性压板的相对位置保持不变;The thin plate is close to the first thin plate, and the lateral force of the compression spring is smaller than the clamping force of the second vacuum chuck pallet and the second magnetic pressure plate to the second thin plate, so as to ensure that the second thin plate is compatible with the second vacuum chuck pallet and The relative position of the second magnetic pressing plate remains unchanged;
4)将一块宽度尺寸小于第一磁性压板和第二磁性压板间距的水晶玻璃压板置于4) Place a crystal glass plate whose width is smaller than the distance between the first magnetic plate and the second magnetic plate
第一薄板和第二薄板上,启动第一气缸组和第二气缸组,从上往下顶住水晶玻璃压板两边,将第一薄板和第二薄板同时压紧,完成第一薄板和第二薄板的定位装夹;On the first thin plate and the second thin plate, start the first cylinder group and the second cylinder group, support the two sides of the crystal glass pressing plate from top to bottom, press the first thin plate and the second thin plate simultaneously, and complete the first thin plate and the second thin plate. Positioning and clamping of thin plates;
5)开启激光和X平移台,可实现X方向的激光薄板拼焊。5) Turn on the laser and the X translation table to realize laser sheet tailor welding in the X direction.
the
本发明的有益效果是:提供一种不锈钢或镍薄板激光拼焊对位装夹装置和方法,特别对厚度小于0.3mm不锈钢或镍薄板激光拼焊时拼接位置的对准和薄板的定位装夹更有效,解决薄板本身易变形和焊接时热应力作用导致薄板变形的薄板拼焊难的问题,装置结构简单,定位精度高,夹持压力均匀可靠,可有效提高薄板拼焊的质量和成品率。The beneficial effects of the present invention are: to provide a stainless steel or nickel thin plate laser tailor welding aligning and clamping device and method, especially for the alignment of the splicing position and the positioning and clamping of the thin plate during laser tailor welding of stainless steel or nickel thin plates with a thickness less than 0.3mm It is more effective and solves the problem of the thin plate itself being easily deformed and thermal stress during welding. .
附图说明Description of drawings
图1薄板激光拼焊对位装夹装置框架图;Fig. 1 Frame diagram of alignment clamping device for thin plate laser tailor welding;
图2薄板激光拼焊对位装夹装置总体结构图示意图;Figure 2 is a schematic diagram of the overall structure of the thin plate laser tailor welding alignment clamping device;
图3对位块结构示意图;Fig. 3 Schematic diagram of alignment block structure;
图4装在基板上的磁铁气动装夹机构结构示意图;Fig. 4 is a schematic structural diagram of the magnet pneumatic clamping mechanism installed on the substrate;
图5采用水晶玻璃压板的定位装夹结构示意图。Fig. 5 is a schematic diagram of a positioning and clamping structure using a crystal glass pressing plate.
具体实施方式Detailed ways
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
一种不锈钢或镍薄板进行激光拼焊的对位装夹装置,由图1、图2、图4、图5所示,它包括激光头8、XYZ三维平移RZ一维旋转运动机构1、视频监测对位调整机构2和磁铁气动装夹机构3,所述XYZ三维平移RZ一维旋转运动机构1包括X轴水平平移台4、Y轴水平平移台5、Z轴垂直平移台6和绕Z轴转动的RZ旋转台7,X轴运动方向为第一块薄板17和第二块薄板18的拼接方向,Y轴与X轴正交,所述激光头8与Z垂直平移台6相连接,当Z平移台6上下运动时,激光头8和CCD摄像系统9一起上下移动,用于调节CCD摄像系统9成像面和焊接点的位置。所述视频监测对位调整机构2包括CCD摄像系统9、十字叉丝10、视频监视器11、基板12、定位销13和对位块14,定位销13用于定位对位块14,对位块14定位第一真空吸盘托板15和第二真空吸盘托板16、第一磁性压板19和第二磁性压板20,对位块14定位装夹第一块薄板17和第二块薄板18,十字叉丝10和CCD摄像系统9相连接,与对位块14的对位面和第一块薄板17、第二块薄板18的焊面在一个成像面上,所述视频监视器11与CCD摄像系统9连接,CCD摄像系统9与激光头8相连接。An alignment clamping device for laser tailor welding of stainless steel or nickel thin plates, as shown in Figure 1, Figure 2, Figure 4, and Figure 5, which includes a
所述磁铁气动装夹机构3固定在视频对位调整机构2的基板12上,基板12固定在RZ一维旋转平台7上。所述磁铁气动装夹机构3包括第一真空吸盘托板15和第二真空吸盘托板16、第一磁性压板19和第二磁性压板20、水晶玻璃压板24、第一气缸组25和第二气缸组26、侧向压紧板21、由拉簧22和压簧23组成的弹性元件,由钢质材料制成的并在表面置有多个气孔的第一真空吸盘托板15和第二真空吸盘托板16与第一磁性压板19和第二磁性压板20相吸,由真空吸盘托板真空吸力和磁性压板磁力对需拼焊薄板夹持实现初压紧,通过弹性元件使第一块薄板17和第二块薄板18的缝压实,再用第一气缸组25和第二气缸26组压紧第一块薄板17和第二块薄板18,实现拼焊薄板的定位装夹。The magnet
由图2所示,XYZ三维平移RZ一维旋转运动机构的结构是X轴平移台4固定在装置的基座27上,绕Z轴转动的RZ旋转台7固定在X轴平移台4上,Y轴平移台5固定在基座27的龙门架横梁28上,Z轴平移台6固定在Y轴平移台5上。As shown in Figure 2, the structure of the XYZ three-dimensional translation RZ one-dimensional rotary motion mechanism is that the X-axis translation platform 4 is fixed on the
由图3所示,对位块14两侧面呈凹字形,同时定位真空吸盘托板15、16、薄板17、18和磁性压板19、20,且三者边缘的相对位置保持在0.5-1mm之间平行,不需要调节间距和平行度,保证压力的均匀性和焊接的质量,实现对位和定位的一体化,一侧的两端侧边凹陷和凹字形的凹面凹陷0.5-1mm,是第一薄板17和第二薄板18拼接的焊缝位置,对位块14两端的高度与第一薄板17和第二薄板18焊接面一致。As shown in Figure 3, the two sides of the
利用上述不锈钢或镍薄板进行激光拼焊的对位装夹装置,对不锈钢和镍薄板进行激光拼焊的对位方法,包括如下步骤:Using the above alignment clamping device for laser tailor welding of stainless steel or nickel thin plates, the alignment method for laser tailor welding of stainless steel and nickel thin plates includes the following steps:
1)将两定位销13固定在基板12上,对位块14的右侧紧靠两定位销13,然后用螺钉固定在基板12上。1) Fix the two positioning pins 13 on the
2)将十字叉丝10与对位块14的对位面和薄板17和18的焊面放在一个成像面上,2) Put the alignment surface of the
通过Z平移台6移动可以上下调焦,通过CCD9,在视频监测器11上可以观测对位块14两端侧边和十字叉丝10交叉点的相对位置。转动RZ旋转平台7,移动Y轴平移台5,可以调整对位块14两端凹陷侧边和十字叉丝10的相对位置。来回移动X平移台4,反复微调RZ旋转平台7和Y平移台5,使对位块14两端凹陷侧边始终在十字叉丝10的交叉点上。锁定RZ旋转平台7和Y平移台5,完成薄板拼接缝的位置对准,保证激光焊点始终在两薄板的拼接缝上。The focus can be adjusted up and down by the movement of the Z translation stage 6, and the relative positions of the two ends of the
利用上述不锈钢或镍薄板进行激光拼焊的对位装夹装置,对锈钢和镍薄板进行激光拼焊的定位装夹方法之一,采用二种方法:Using the above-mentioned alignment clamping device for laser tailor welding of stainless steel or nickel thin plates, one of the positioning and clamping methods for laser tailor welding of stainless steel and nickel thin plates, two methods are used:
1)定位装夹方法之一,如图4所示,包括如下步骤:1) One of the positioning and clamping methods, as shown in Figure 4, includes the following steps:
a) 将真空吸盘托板15的侧面紧贴对位块14有两端凹陷的一侧面,然后固定在a) Put the side of the vacuum
基板12上,薄板17置于真空吸盘托板15上紧贴对位块14的一侧面并被真空吸住。将磁性压板19置于薄板17上也紧贴对位块14的一侧面,并通过与钢质真空吸盘托板15间的磁力夹持住薄板17。因对位块14两侧面呈凹字形,薄板17突出真空吸盘托板15和磁性压板19侧边0.5-1mm,与对位块14的一侧边的凹陷尺寸一致,完成薄板17的初压紧。On the
b) 启动气缸组25,从上往下顶住磁性压板19,将薄板17压紧,完成薄板17b) Start the
的定位装夹。positioning clamping.
c) 真空吸盘托板16置于定位块14的另一侧,通过拉簧22固定在基板14上,c) The vacuum
一侧紧贴对位块14的另一侧面,真空吸盘托板16的另一侧受压簧23侧向作用,使其紧靠对位块14。薄板18置于真空吸盘托板16上紧贴对位块14的另一侧面并被真空吸住。将磁性压板20置于薄板18上也紧贴对位块14的另一侧面,并通过与钢质真空吸盘托板16间的磁力夹持住薄板18。因对位块14两侧面呈凹字形,薄板18突出真空吸盘托板16和磁性压板20侧边0.5-1mm,与对位块14另一侧边的凹陷尺寸一致,完成薄板18的初压紧。One side is close to the other side of the
d) 抽去固定在基板12上的对位块14,真空吸盘托板16受压簧23的侧向作用,使薄片18紧贴薄片17。压簧23的侧向作用力要小于真空吸盘托板16和磁性压板20对薄板18的夹持力,以确保薄板18与真空吸盘托板16和磁性压板20的相对位置保持不变。d) Remove the
e) 启动气缸组26,从上往下顶住磁性压板20,将薄板18压紧,完成薄板18e) Start the
的定位装夹。positioning clamping.
f) 开启激光和X平移台4,可实现X方向的激光薄板拼焊。f) Turn on the laser and the X translation table 4 to realize laser sheet tailor welding in the X direction.
2)定位装夹方法之二,如图5所示,包括如下步骤:2) The second method of positioning and clamping, as shown in Figure 5, includes the following steps:
a) 将真空吸盘托板15的侧面紧贴对位块14有两端凹陷的一侧面,然后固定在基a) Put the side of the vacuum
板12上,薄板17置于真空吸盘托板15上紧贴对位块14的一侧面并被真空吸住。将磁性压板19置于薄板17上,压住薄板17的外侧,并通过与钢质真空吸盘托板15间的磁力夹持住薄板17。因对位块14两侧面呈凹字形,薄板17突出真空吸盘托板15的侧边0.5-1mm,与对位块14的一侧边的凹陷尺寸一致,完成薄板17的初压紧。On the
b)真空吸盘托板16置于定位块14的另一侧,通过拉簧22固定在基板12上,一b) The
侧紧贴对位块14的另一侧面,真空吸盘托板16的另一侧受压簧23侧向作用,使其紧靠对位块1。薄板18置于真空吸盘托板16上紧贴对位块14的另一侧面并被真空吸住。将磁性压板20置于薄板18上,压住薄板18的外侧,并通过与钢质真空吸盘托板16间的磁力夹持住薄板18。也紧贴对位块14的另一侧面,并通过与钢质真空吸盘托板16间的磁力夹持住薄板18。因对位块14两侧面呈凹字形,薄板18突出真空吸盘托板16的侧边0.5-1mm,与对位块14另一侧边的凹陷尺寸一致,完成薄板18的初压紧。One side is close to the other side of the
c) 抽去固定在基板12上的对位块14,真空吸盘托板16受压簧23的侧向作用,c) Remove the
使薄片18紧贴薄片17。压簧23的侧向作用力要小于真空吸盘托板16和磁性压板20对薄板18的夹持力,以确保薄板18与真空吸盘托板16和磁性压板20的相对位置保持不变。The sheet 18 is pressed against the sheet 17 . The lateral force of the
d) 将一块宽度尺寸小于两磁性压板19和20间距的水晶玻璃板24置于两薄板17和18上,启动气缸组25和26,从上往下顶住水晶玻璃板24两边,将两薄板17和18同时压紧,完成两薄板17和18的定位装夹。d) Place a crystal glass plate 24 with a width smaller than the distance between the two
e)开启激光和X平移台4,实现X方向的激光薄板拼焊。e) Turn on the laser and the X translation table 4 to realize laser thin plate tailor welding in the X direction.
定位装夹方法之二采用水晶玻璃板和气缸组压紧两薄板,使两薄板拼接边缘被完全压平,避免薄板拼接时受热变形而影响焊缝质量。The second positioning and clamping method uses a crystal glass plate and a cylinder group to press the two thin plates, so that the splicing edges of the two thin plates are completely flattened, so as to avoid thermal deformation of the thin plates and affect the quality of the weld.
不锈钢或镍薄板拼焊的对位装夹方法在批量加工时,完成第一次对位后,锁定RZ旋转平台和与拼焊方向垂直的Y平移台,以后每次装夹薄板不再需要对位,只需定位就可以。Alignment and clamping method for tailor welding of stainless steel or nickel thin plates In batch processing, after the first alignment is completed, lock the RZ rotary platform and the Y translation platform perpendicular to the direction of tailor welding, so that there is no need to align each time after clamping thin plates position, just locate it.
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