CN101878700A - stubble returning machine - Google Patents
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- CN101878700A CN101878700A CN 201010175103 CN201010175103A CN101878700A CN 101878700 A CN101878700 A CN 101878700A CN 201010175103 CN201010175103 CN 201010175103 CN 201010175103 A CN201010175103 A CN 201010175103A CN 101878700 A CN101878700 A CN 101878700A
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Abstract
本发明涉及农业机械技术领域,是一种起茬还田机,包括变速箱、三角架、机架、起茬装置刀轴、起茬装置刀座、起茬刀、破茬刀、还田装置刀轴、还田刀刀座、还田刀、定刀、罩壳、仿形滑板。其中变速箱安装在机架上,三角架通过悬挂耳安装在机架上,起茬装置刀轴水平安装在机架上,起茬装置刀座按螺旋线排列焊在刀轴上供安装起茬刀和破茬刀,还田装置刀轴水平安装在机架上,还田刀刀座按螺旋线排列焊在刀轴上供安装还田刀,罩壳安装在还田装置的外部,定刀焊接在罩壳的前部内侧,仿形滑板安装在罩壳上。工作时,起茬装置进行起茬并连同秸秆全部抛到还田装置中,由还田装置粉碎还田,实现了机具一次进地同时进行秸秆起茬和还田作业。
The invention relates to the technical field of agricultural machinery, and is a stubble-returning machine, comprising a gearbox, a tripod, a frame, a stubble-starting device knife shaft, a stubble-starting device knife seat, a stubble-starting knife, a stubble-breaking knife, and a field-returning device Knife shaft, field returning knife holder, field returning knife, fixed knife, cover, profiling skateboard. Among them, the gearbox is installed on the frame, the tripod is installed on the frame through the suspension ears, the cutter shaft of the stubble device is installed on the frame horizontally, and the tool holder of the stubble device is welded on the cutter shaft according to the helical line for installation and stubble Knife and stubble breaking knife, the knife shaft of the field returning device is installed horizontally on the frame, the field returning knife seat is welded on the knife shaft according to the spiral line for installation of the field returning knife, the cover is installed on the outside of the field returning device, the fixed knife Welded to the inside of the front of the case, the profiled slide is mounted on the case. When working, the stubble starting device starts stubble and throws all the straw into the field returning device, and the field returning device crushes and returns to the field, which realizes the operation of straw starting and returning to the field at the same time when the machine enters the field at one time.
Description
所属技术领域Technical field
本发明涉及一种起茬还田机,尤其是能同时实现秸秆的起茬和还田功能的起茬还田机,属于农业机械领域。The invention relates to a stubble-returning machine, in particular to a stubble-returning machine capable of realizing the functions of stubble starting and field-returning at the same time, and belongs to the field of agricultural machinery.
背景技术Background technique
目前,玉米根茬的破除是秋季玉米收获作业迫切需要解决的环节,尤其是采用玉米联合收获时或者保护性耕作技术时,更是需要解决。当前,在玉米收获时,已经普遍采用了秸秆还田,灭茬作业还不多,主要是由于机械的问题。即使有灭茬也是采用还田后灭茬的方式,或还田机和灭茬机单独作业,分别完成还田和灭茬作业,也可以由还田机和旋耕机组成秸杆还田灭茬机,在进行秸杆还田的之后马上进行灭茬作业。这类机器基本是将秸秆还田机和旋耕机后置于机器(悬挂式在拖拉机)拖拉机后部(也有自走式的将还田机放置于机器中部),都存在拖拉机或者联合收获机轮胎压杆严重的问题,出现茎秆切碎效果较差,无法满足农业要求的问题,为了提高作业质量,尤其是被轮胎压倒的那部分秸秆,需要高速运行的还田机动刀从土壤中将其捡拾起来切碎,就必须严重的切土,不仅造成严重的动力消耗还会因为土壤的阻碍引起传动系统滑移率增加,造成切刀速度下降影响切碎质量。At present, the removal of corn stubble is an urgent problem in autumn corn harvesting, especially when combined corn harvesting or conservation tillage techniques are used. At present, when corn is harvested, straw returning to the field has been widely used, and there are not many stubble removal operations, mainly due to mechanical problems. Even if there is stubble removal, the method of stubble removal after returning to the field is adopted, or the field returning machine and the stubble removal machine operate separately to complete the field returning and stubble removal operations, or the straw returning and stubble removal machine can be composed of a field returning machine and a rotary tiller. After the straw is returned to the field, the stubble removal operation is carried out immediately. This type of machine basically puts the straw returning machine and the rotary cultivator behind the machine (suspended on the tractor) at the rear of the tractor (there are also self-propelled ones that place the returning machine in the middle of the machine), and there are tractors or combine harvesters. There is a serious problem with the tire pressure bar, and the cutting effect of the stalks is poor, which cannot meet the agricultural requirements. In order to improve the operation quality, especially the part of the straw that is overwhelmed by the tires, it is necessary to use a high-speed returning motorized knife to remove the stalks from the soil. When it is picked up and shredded, the soil must be cut seriously, which not only causes serious power consumption, but also increases the slip rate of the transmission system due to the obstruction of the soil, causing the cutting speed to drop and affecting the shredding quality.
采用先用慢速旋转的破茬装置现将玉米根茬挖起连同茎秆一起送到后面的还田机中,令还田机高速旋转的切刀切碎茎秆和根茬,还田机高速刀不与土壤直接接触,从而减少了动力消耗,并保证了高速刀的转速不降低,保证了作业质量。解决了轮胎压秸秆的问题,实现了还田灭茬一体化作业。Use the stubble breaking device that rotates at a slow speed to dig up the corn stubble together with the stalks and send them to the returning machine at the back. The high-speed knife is not in direct contact with the soil, thereby reducing power consumption, and ensuring that the speed of the high-speed knife does not decrease, ensuring the quality of work. It solves the problem of the tire pressing the straw, and realizes the integrated operation of returning to the field and removing stubble.
发明内容Contents of the invention
本发明的目的是提供一种能克服以上缺陷、能同时实现秸秆的起茬和还田功能的起茬还田机。The object of the present invention is to provide a stubble returning machine which can overcome the above defects and realize the functions of stubble starting and returning to the field at the same time.
本发明解决其技术问题所采用的技术方案是:一种起茬还田机,包括变速箱、三角架、机架、起茬装置刀轴、起茬装置刀座、起茬刀、破茬刀、还田装置刀轴、还田刀刀座、还田刀、定刀、罩壳、仿形滑板、茎秆喂入口。其中变速箱安装在机架上,三角架通过悬挂耳安装在机架上,起茬装置刀轴水平安装在机架上,起茬装置刀座按螺旋线排列焊在刀轴上供安装起茬刀和破茬刀,还田装置刀轴水平安装在机架上,还田刀刀座按螺旋线排列焊在刀轴上供安装还田刀,罩壳通过机架安装在还田装置的外部,定刀焊接在罩壳的前部内侧,仿形滑板安装在罩壳上,茎秆喂入口安装在机架上。工作时,起茬装置进行起茬,并连同秸秆全部抛到还田装置中,由还田装置进行还田,实现了机具一次进地同时进行秸秆起茬和还田作业。The technical solution adopted by the present invention to solve the technical problem is: a stubble starting and returning machine, including a gearbox, a tripod, a frame, a stubble starting device cutter shaft, a stubble starting device knife seat, a stubble starting knife, and a stubble breaking knife , Field returning device knife shaft, field returning knife seat, field returning knife, fixed knife, cover, profiling slide plate, stalk feeding inlet. The gearbox is installed on the frame, the tripod is installed on the frame through the suspension ears, the stubble device cutter shaft is installed on the frame horizontally, and the stubble device tool holder is welded on the cutter shaft according to the helical line for installation. Knife and stubble breaking knife, the knife shaft of the field returning device is installed horizontally on the frame, the field returning knife seat is welded on the knife shaft according to the spiral line for installation of the field returning knife, and the cover is installed on the outside of the field returning device through the frame , the fixed knife is welded on the inside of the front part of the cover, the profiling slide is installed on the cover, and the stalk feeding port is installed on the frame. When working, the stubble starting device starts stubble and throws all the straw into the field returning device, and the field returning device returns to the field, realizing the operation of straw starting and field returning at the same time when the machine enters the field at one time.
所述的起茬还田机,将秸秆起茬功能和还田功能组合在一起形成一个功能单元,起茬装置进行起茬,并连同秸秆全部抛到还田装置中,由还田装置进行还田。The stubble starting and returning machine described above combines the functions of stubble starting and returning to the field to form a functional unit. field.
所述的起茬还田机,起茬装置刀座(3)后倾角度为10°,起茬刀(5)刀型为左右弯刀,且刃部中间部分为阿基米德螺旋线形,顶端为圆弧线形,破茬刀(2)刀型为直刀,且刃部为阿基米德螺旋线形,两种刀的布置是同一切削平面内分180度,对称布置,起茬装置刀座(3)按照螺旋线排列,起茬刀(5)和破茬刀(2)分别排列。In the described stubble-returning machine, the stubble-starting device knife seat (3) has a backward inclination angle of 10°, the stubble-starting knife (5) is a left and right machete, and the middle part of the blade is in the shape of an Archimedes spiral. The top is arc-shaped, the stubble breaking knife (2) is a straight knife, and the blade is an Archimedes spiral. The arrangement of the two knives is 180 degrees in the same cutting plane, and the arrangement is symmetrical. The stubble device knife Seat (3) is arranged according to helical line, and stubble cutter (5) and stubble cutter (2) are arranged respectively.
所述的起茬还田机,起茬装置刀轴转速为300r/min,还田装置刀轴转速为1000r/min以上,且二者都为逆向转动。In the stubble starting and returning machine, the rotating speed of the cutter shaft of the stubble starting device is 300r/min, and the rotating speed of the cutter shaft of the returning device is more than 1000r/min, and both of them are in reverse rotation.
所述的起茬还田机,在还田装置罩壳上安装仿形滑板进行仿形,且高度可调。In the stubble returning machine described above, a profiling slide is installed on the cover of the field returning device for profiling, and the height is adjustable.
本发明的有益效果是,将秸秆起茬装置和还田装置组合在一起形成一个功能单元,起茬装置进行起茬,并连同秸秆全部抛到还田装置中,由还田装置进行还田,实现了机具一次进地同时进行秸秆起茬和还田作业;起茬装置刀座后倾角度为10°,可以有效避免缠草,起茬刀刀型为左右弯刀,可以挖起作物根茬并向后输送到还田装置中,且起茬刀中间部分为阿基米德螺旋线,顶端为圆弧线,具有很强的滑切作用和较好的起茬效果,破茬刀(2)刀型为直刀,且刃部为阿基米德螺旋线形,同样具有很强的滑切作用,两种刀的布置是同一切削平面内分180度,对称布置,起茬装置刀座按照螺旋线排列,起茬刀和破茬刀分别排列,在刀轴的全长和刀片的的回转圆周上均匀地配置刀片,相邻两刀片工作时刀轴受力均匀,刀轴转动时不震动;起茬装置刀轴转速为300r/min,还田装置刀轴转速为1000r/min以上,且二者都为逆向转动,既节能,又可以将倒伏的秸秆全部抛到后面的还田机中粉碎,避免了漏切;在还田装置罩壳上安装仿形滑板进行仿形,且高度可调,防止还田刀直接打土而造成的动力消耗过大和刀具磨损过快。The beneficial effect of the present invention is that the stubble starting device and the field returning device are combined to form a functional unit, the stubble starting device starts stubble, and all the straw is thrown into the field returning device, and the field returning device returns the field. It realizes the operation of stubble stubble and field return at the same time when the machine enters the ground at the same time; the angle of the knife seat of the stubble device is 10°, which can effectively avoid grass entanglement, and the type of stubble knife is a left and right machete, which can dig up crop stubble And transport it back to the field returning device, and the middle part of the stubble knife is an Archimedes spiral, and the top is an arc line, which has a strong sliding cutting effect and a better stubble effect. The stubble knife (2 ) knife type is a straight knife, and the blade is Archimedes spiral, which also has a strong sliding cutting effect. The arrangement of the two kinds of knives is divided into 180 degrees in the same cutting plane, symmetrically arranged. Arranged in a spiral line, the stubble cutter and the stubble breaker are arranged separately, and the blades are evenly arranged on the entire length of the cutter shaft and the rotation circumference of the blade. When two adjacent blades are working, the force on the cutter shaft is even, and the cutter shaft does not vibrate when it rotates. ; The rotation speed of the cutter shaft of the stubble device is 300r/min, and the rotation speed of the cutter shaft of the field returning device is above 1000r/min, and both of them are reverse rotation, which not only saves energy, but also throws all the lodging straw into the field returning machine behind Crushing avoids missing cuts; a profiling slide is installed on the cover of the field returning device for profiling, and the height is adjustable to prevent excessive power consumption and rapid tool wear caused by the field returning knife directly hitting the soil.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
附图1为起茬还田机的主视图Accompanying drawing 1 is the front view of stubble returning machine
附图2为起茬还田机上起茬刀部装图Accompanying
附图3为起茬还田机上还田刀部装图Attached Figure 3 is the installation drawing of the field returning knife on the stubble returning machine
附图4为起茬还田机上还田刀刀型图Attached Figure 4 is a diagram of the returning knife on the stubble returning machine
附图5为起茬还田机起茬刀的螺旋排列图(图中点代表直刀,弯代表弯刀)Accompanying
图中:1.仿形滑板,2.破茬刀,3.起茬装置刀座,4.起茬装置刀轴,5.起茬刀,6.茎秆喂入口,7.悬挂耳,8.三角架,9.机架,10.变速箱,11.定刀,12.还田刀,13.还田刀刀座,14.还田装置刀轴,15.罩壳。In the figure: 1. Copying slide plate, 2. Stubble breaking knife, 3. Stubble starting device knife seat, 4. Stubble starting device knife shaft, 5. Stubble starting knife, 6. Stem feeding inlet, 7. Hanging ear, 8 .Tripod, 9. Frame, 10. Gearbox, 11. Fixed knife, 12. Returning knife, 13. Returning knife seat, 14. Returning device knife shaft, 15. Cover.
具体实施方式Detailed ways
本实施例是用来说明本发明的,而不是对本发明进行任何限制。如图1~4所示的实施例中:变速箱(10)安装在机架(9)上,三角架(8)通过悬挂耳(7)安装在机架(9)上,起茬装置刀轴(4)水平安装在机架(9)上,起茬装置刀座(3)按螺旋线排列焊在起茬装置刀轴(4)上供安装起茬刀(5)和破茬刀(2),还田装置刀轴(14)水平安装在机架(9)上,还田刀刀座(13)按螺旋线排列焊在还田装置刀轴(14)上供安装还田刀(12),罩壳(15)通过机架(9)安装在还田装置的外部,定刀(11)焊接在罩壳(15)的前部内侧,仿形滑板(1)安装在罩壳(15)上,茎秆喂入口(6)安装在机架(9)上。工作时,秸秆由茎秆喂入口(6)进入起茬装置,起茬刀(5)逆向转动进行起茬,并连同秸秆全部抛到还田装置中,所剩杂草等物由破茬刀(2)进行切断,还田刀(12)逆向转动,将根茬和秸秆导入至定刀(11)处,还田刀(12)和定刀(11)联合作业对根茬和秸秆进行粉碎还田,实现了机具一次进地同时进行秸秆起茬和还田作业。This embodiment is used to illustrate the present invention, but not to limit the present invention. In the embodiment shown in Fig. 1~4: gearbox (10) is installed on the frame (9), tripod (8) is installed on the frame (9) by suspension lug (7), stubble device knife Axle (4) is horizontally installed on the frame (9), and the stubble device tool holder (3) is welded on the stubble device cutter shaft (4) according to the helical line for installing the stubble cutter (5) and the stubble cutter ( 2), the field returning device knife shaft (14) is horizontally installed on the frame (9), and the field returning knife holder (13) is welded on the field returning device knife shaft (14) according to the helical line for installation of the field returning knife ( 12), the casing (15) is installed on the outside of the field returning device through the frame (9), the fixed knife (11) is welded on the inside of the front part of the casing (15), and the profiling slide (1) is installed on the casing ( 15), the stalk feeding port (6) is installed on the frame (9). When working, the straw enters the stubble device through the stalk feeding port (6), and the stubble cutter (5) rotates in reverse to start the stubble, and throws all the straw into the field returning device, and the remaining weeds and other things are removed by the stubble cutter. (2) Cutting off, the field returning knife (12) rotates in reverse, and the root stubble and straw are introduced to the fixed knife (11), and the field returning knife (12) and the fixed knife (11) work together to crush the root stubble and straw Returning to the field, realizing the operation of stubble and returning to the field at the same time when the machine enters the field at one time.
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CN102428771A (en) * | 2011-09-27 | 2012-05-02 | 山东理工大学 | Stepless adjustable stubble breaking and anti-blocking device |
CN103797913A (en) * | 2014-03-04 | 2014-05-21 | 山东理工大学 | Device for digging, cleaning and cutting stubbles and returning stubbles to fields |
CN104838813A (en) * | 2015-06-04 | 2015-08-19 | 长春中大拖拉机制造有限公司 | Rice and wheat dual-purpose straw returning machine |
CN109005873A (en) * | 2018-09-12 | 2018-12-18 | 河北农业大学 | Comb-shaped rotary straw-throwing turning-burying machine |
CN111357411A (en) * | 2020-04-01 | 2020-07-03 | 东北农业大学 | Straw Rope Road Deep Buried Returning Machine |
CN114158341A (en) * | 2021-11-30 | 2022-03-11 | 东北农业大学 | Vertical movable and fixed cutter stubble-cleaning device |
GB2630105A (en) * | 2023-05-17 | 2024-11-20 | Garford Farm Machinery Ltd | Weed-control unit |
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Cited By (10)
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CN102428771A (en) * | 2011-09-27 | 2012-05-02 | 山东理工大学 | Stepless adjustable stubble breaking and anti-blocking device |
CN102428771B (en) * | 2011-09-27 | 2013-07-03 | 山东理工大学 | Stepless adjustable stubble-breaking and anti-blocking device |
CN103797913A (en) * | 2014-03-04 | 2014-05-21 | 山东理工大学 | Device for digging, cleaning and cutting stubbles and returning stubbles to fields |
CN104838813A (en) * | 2015-06-04 | 2015-08-19 | 长春中大拖拉机制造有限公司 | Rice and wheat dual-purpose straw returning machine |
CN109005873A (en) * | 2018-09-12 | 2018-12-18 | 河北农业大学 | Comb-shaped rotary straw-throwing turning-burying machine |
CN111357411A (en) * | 2020-04-01 | 2020-07-03 | 东北农业大学 | Straw Rope Road Deep Buried Returning Machine |
CN111357411B (en) * | 2020-04-01 | 2022-01-04 | 东北农业大学 | Straw Rope Road Deep Buried Returning Machine |
CN114158341A (en) * | 2021-11-30 | 2022-03-11 | 东北农业大学 | Vertical movable and fixed cutter stubble-cleaning device |
GB2630105A (en) * | 2023-05-17 | 2024-11-20 | Garford Farm Machinery Ltd | Weed-control unit |
WO2024236290A1 (en) * | 2023-05-17 | 2024-11-21 | Garford Farm Machinery Ltd | Weed-control unit |
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