CN101876470A - Filter for air condition - Google Patents

Filter for air condition Download PDF

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Publication number
CN101876470A
CN101876470A CN2010101599159A CN201010159915A CN101876470A CN 101876470 A CN101876470 A CN 101876470A CN 2010101599159 A CN2010101599159 A CN 2010101599159A CN 201010159915 A CN201010159915 A CN 201010159915A CN 101876470 A CN101876470 A CN 101876470A
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China
Prior art keywords
filter
filtering material
performance
sheet filtering
air condition
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Pending
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CN2010101599159A
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Chinese (zh)
Inventor
渡边裕元
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Shinwa Co Ltd
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Shinwa Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Abstract

The invention provides a kind of filter for air condition of suitable dual structure, under the existing situation that will be arranged on the filter for air condition that particulate has a higher arresting efficiency in the air-conditioning system, configuration is used to prevent the lower filter of arresting efficiency of mesh obstruction in front, the filter that perhaps uses two filters that arresting efficiency is different closely to overlap, the leading portion filtering material has the lower filter capability of arresting efficiency, but the result is not very good because cost improves.The invention provides a kind of filter for air condition that addresses these problems.Technical scheme of the present invention provides a kind of filter for air condition, it is characterized in that, dust concentration according to the air-breathing environment of and decision corresponding with the variation of the variation of atmospheric dust and surrounding environment, from capture rate different have prefilter, in the sheet filtering material of performance of high-performance filter, accurate HEPA filter, HEPA filter, ulpa filter, make up two kinds of sheet filtering materials.

Description

Filter for air condition
Technical field
The present invention relates to a kind of filter for air condition, there is the high more short more tendency of then life-span of performance in filter for air condition usually, and this filter for air condition has solved the capture performance and the life-span is difficult to two upright problem points.
Background technology
Current, under the filter for air condition that will have higher arresting efficiency for particulate is arranged on situation in the air-conditioning system, in order to prevent that mesh from stopping up, before the higher filter for air condition of arresting efficiency, the lower filter of configuration arresting efficiency, two perhaps that arresting efficiency is different filters are closely overlapping, in the leading portion filter, use and have the low filter for air condition that captures function, but as the former, the viewpoint that improves from restriction that the space is set and structure complicated or cost, not very good, as the latter, a certain person in two different filters is taken place under the situation of mesh obstruction, the integral replacing filter for air condition of having to, and the result is not very good aspect the cost raising.
Summary of the invention
The present invention proposes in order to solve above-mentioned problem, one of its purpose provides a kind of filter for air condition, it can be corresponding with the variation of the variation of airborne dust and surrounding environment, changes the sheet filtering material that constitutes filter materials, can realize the target life objective of filter for air condition.
Another object of the present invention provides a kind of filter for air condition, and it can make the sheet filtering material that constitutes filter materials reach the life-span simultaneously.
Another object of the present invention provides a kind of filter for air condition, and it makes the life-span of filter materials longer, and the pressure loss is lower.
The 1st technical scheme of the present invention is characterised in that, and is corresponding with the dust concentration of the air-breathing environment of filter for air condition, two different sheet filtering materials of assembling arresting efficiency.
The 2nd technical scheme of the present invention is characterised in that, two sheet filtering materials that arresting efficiency is different, from sheet filtering material with prefilter performance, have the high-performance filter performance the sheet filtering material, have accurate HEPA filter capability the sheet filtering material, have the sheet filtering material of HEPA filter capability and have in the sheet filtering material of ulpa filter performance and select and combination.
The 3rd technical scheme of the present invention is characterised in that to have the sheet filtering material of prefilter performance, and according to JIS B 9908 patterns 3 (mass method), average capture rate is 50%~90%.
The 4th technical scheme of the present invention is characterised in that to have the sheet filtering material of middle high-performance filter performance, and according to JIS B 9908 patterns 2 (colorimetric method), average capture rate is more than or equal to 65%.
The 5th technical scheme of the present invention is characterised in that to have the sheet filtering material of accurate HEPA filter capability, according to JIS B 9908 patterns 1 (counting method), has capture rate more than or equal to 95% at 0.3 μ m particle.
The 6th technical scheme of the present invention is characterised in that to have the sheet filtering material of HEPA filter capability, according to JIS B 9908 patterns 1 (counting method), has capture rate more than or equal to 99.97% for 0.3 μ m particle.
The 7th technical scheme of the present invention is characterised in that to have the sheet filtering material of ulpa filter performance, according to JIS B 9927 (based on JIS B 9908 patterns 1), has capture rate more than or equal to 99.9995% for 0.15 μ m particle.
Here, sheet filtering material with prefilter performance, to constitute by long stapled glass fibre, the thin slice of excellent spring processes and obtains, form by the bigger layer of the mesh of upstream side and bigger layer " the density gradient structure " that constitute of density in downstream.And the thickness of sheet filtering material is about 0.5mm.
Sheet filtering material with performance of middle high-performance filter, make by being suitable for glass fibre system thin slice that upstream side uses or the glass fibre system thin slice that is suitable for the downstream use, this glass fibre system thin slice that is suitable for the upstream side use is to utilize adhesives to form between the glass fibre about fibre diameter 5~20 μ m, dust-holding capacity is bigger, this glass fibre system thin slice that is suitable for using in the downstream is formed by identical glass fibre, and implements waterproof processing, fine and close more.And the thickness of sheet filtering material is about 0.5mm.
Sheet filtering material with accurate HEPA filter capability, make by being suitable for glass fibre system thin slice that upstream side uses or the glass fibre system thin slice that is suitable for the downstream use, this glass fibre system thin slice that is suitable for the upstream side use is to utilize adhesives to form between the glass fibre about fibre diameter 1~5 μ m, dust-holding capacity is bigger, this glass fibre system thin slice that is suitable for using in the downstream is formed by identical glass fibre, and waterproof processing, fine and close more.And the thickness of filtering material is about 0.5mm.
Sheet filtering material with HEPA filter capability, make by being suitable for glass fibre system thin slice that upstream side uses or the glass fibre system thin slice that is suitable for the downstream use, this glass fibre system thin slice that is suitable for that upstream side uses is at fibre diameter 0.5~10. utilize adhesives to form between the glass fibre about μ m, dust-holding capacity is bigger, this glass fibre system thin slice that is suitable for using in the downstream is formed by identical glass fibre, and implements waterproof processing, fine and close more.And the thickness of sheet filtering material is about 0.5mm.
Sheet filtering material with ulpa filter performance is made of the glass fibre system thin slice that utilizes adhesives to form between the glass fibre that is less than or equal to fibre diameter 0.5 μ m.And the thickness of sheet filtering material is about 0.5 μ m.
And, middle high-performance filter is made by following manner, promptly, one of following 2 kinds of dual structure filtering materials are folding with Z word shape, carry out fold processing, between the filtering material after the fold processing, sandwich division board or wire adhesive, utilize binding material to be mounted in the housing airtightly, wherein, first kind of dual structure filtering material is by having prefilter performance and the sheet filtering material of having implemented waterproof processing, with be suitable for that the downstream uses have middle high-performance filter performance and implemented waterproof processing and fine and close sheet filtering material formation, second kind of dual structure filtering material by dust-holding capacity bigger be suitable for the sheet filtering material that upstream side uses and implemented waterproof processing with middle high-performance filter performance fine and close more be suitable for the sheet filtering material formation that use in the downstream with middle high-performance filter performance.
And, accurate HEPA filter is made by following manner, promptly, one of following 2 kinds of dual structure filtering materials are folding with Z word shape, carry out fold processing, between the filtering material of fold processing, sandwich division board or wire adhesive, utilize jointing material to be mounted in the housing airtightly, wherein, first kind of dual structure filtering material is by the bigger sheet filtering material with accurate HEPA filter function that is suitable for the upstream side use of dust-holding capacity, constitute with fine and close more the sheet filtering material that is suitable for using in the downstream of having implemented waterproof processing with accurate HEPA filter capability, second kind of dual structure filtering material by dust-holding capacity bigger be suitable for the sheet filtering material that upstream side uses and implemented waterproof processing with accurate HEPA filter capability fine and close more be suitable for the sheet filtering material formation that use in the downstream with middle high-performance filter performance.
And, the HEPA filter is made by following manner, promptly, one of following 2 kinds of dual structure filtering materials are folding with Z word shape, carry out fold processing, between the filtering material of fold processing, sandwich division board or wire adhesive, utilize jointing material to be mounted in the housing airtightly, wherein, first kind of dual structure filtering material is by the bigger sheet filtering material with accurate HEPA filter function that is suitable for the upstream side use of dust-holding capacity, constitute with fine and close more the sheet filtering material that is suitable for using in the downstream of having implemented waterproof processing with HEPA filter capability, second kind of dual structure filtering material by dust-holding capacity bigger be suitable for the sheet filtering material that upstream side uses with HEPA filter capability and the fine and close more sheet filtering material with HEPA filter capability that is suitable for using in the downstream of having implemented waterproof processing constitutes.
And, ulpa filter is made by following manner, promptly, one of following 2 kinds of dual structure filtering materials are folding with Z word shape, carry out fold processing, between the filtering material of fold processing, sandwich division board or wire adhesive, utilize jointing material to be mounted in the housing airtightly, wherein, first kind of dual structure filtering material is by the bigger sheet filtering material with accurate HEPA filter capability that is suitable for the upstream side use of dust-holding capacity, constitute with sheet filtering material with ulpa filter performance, second kind of dual structure filtering material is made of bigger sheet filtering material with HEPA performance that is suitable for the upstream side purposes of dust-holding capacity and sheet filtering material with ulpa filter performance.
The combination that constitutes the sheet filtering material of above-described middle high-performance filter, accurate HEPA filter, HEPA filter, ulpa filter only is an example, is not limited to this situation, also can not change purport of the present invention even carry out various changes.
The effect of technique scheme is as described below.Filter selected is to change and the variation of surrounding environment determines according to meteorology, here narrates at the situation of middle high-performance filter.
At first, in this in high-performance filter, if send into contaminated air from filter housing front, then this contaminated air is by the gap between a plurality of filtering materials that formed by division board or wire adhesive, at first utilize the bigger sheet filtering material of dust-holding capacity of upstream side, will remove more than or equal to the dust-filtering control of dust of micro mist dirt size.Thus, only with micro mist dirt trap filter, thus, cleaned air passes is discharged to filter housing back side in the fine and close more sheet filtering material of waterproof processing for entering after the contaminated air of micro mist dirt by implementing.Thus, because the big sheet filtering material of above-mentioned dust-holding capacity captures bigger dust, highdensity sheet filtering material only captures micro mist dirt, so dust catching capacity as a whole increases, and can realize the arresting efficiency of highdensity sheet filtering material raising, with and life-time dilatation, can use for a long time.
Particularly, be vaporific or have under the situation of sea salt particle of hygroscopy at dust, probably attached on the upstream side sheet filtering material and soak into and lateral plate shape filtering material diffusion downstream, but owing to compare with upstream side sheet filtering material, downstream sheet filtering material has stronger waterproof effect, thus not downstream lateral plate shape filtering material fly out.
In addition, because two different sheet filtering materials are overlapped, compare with existing a slice sheet filtering material, filtering material intensity increases, thus quite big even the pressure loss becomes, can not use not damagedly yet.
The effect of invention
As mentioned above, filter for air condition of the present invention can obtain effect as described below.
(1) on the basis owing to corresponding each filtering material of selecting out the formation filtering material with the variation of surrounding environment, and the upstream side that makes airflow direction becomes the bigger sheet filtering material of dust-holding capacity, so can keep dust morely, downstream sheet filtering material is arranged to compare with upstream side sheet filtering material, the fine and close more sheet filtering material by implementing waterproof processing, long-life filter for air condition so lower pressure loss can be provided.
(2) owing to utilizing the bigger particle of the rough removal of upstream side sheet filtering material, so can alleviate the burden of downstream sheet filtering material significantly.
(3) since the fibre structure from the upstream side of airflow direction to the downstream be changed to 2 sections best density gradients, so satisfy required capture performance, and, suppress the extreme increase of the pressure loss, life-saving with the amount of collected equalization of filtering material.
(4) life-span owing to filtering material prolongs, so can reduce the maintenance cost of air cleaning unit.
(5) owing to can suppress the extreme increase of the pressure loss, so can realize the saving of the running cost of drive unit such as fan.
(6) because filtering material forms duplex, so when assemble, breakage can not take place, fold problems such as bad to the processing of filtering material fold and as filter.
Description of drawings
Fig. 1 is the oblique view of the filter for air condition of expression one embodiment of the present of invention, and cut-away section is represented.
Fig. 2 represents the enlarged drawing of X portion shown in Figure 1.
Fig. 3 is the oblique view of the filter for air condition of expression other embodiment of the present invention, and cut-away section is represented.
Fig. 4 is the enlarged drawing of expression Y portion shown in Figure 3.
The specific embodiment
Below, based on accompanying drawing 1 to 4, filter for air condition of the present invention is described.
In the drawings, the 1st, the housing of filter for air condition forms the open box shape of front-back, and in this housing 1, the filtering material 2 of duplex is compact on the whole as shown in the figure, and installs circuitously with Z word shape for filter area is increased.Promptly, shown in Fig. 2 amplifies, between this kink 3,3....... with the filtering material 2 of Z word shape bending, tabular division board 4, the 4...... of configuration waveform, these division boards 4,4...... with the direction of the folding line quadrature of kink 3,3...... on form wave, perhaps, similarly as Fig. 3 with and part amplify shown in Figure 4, in housing 1, filtering material 2 is installed circuitously with Z word shape, sandwich binding resin 5, the 5...... of wire or rope form at its outer surface, form a plurality of ventilations road 6,6.......
The filtering material 2 of above-mentioned dual structure, become upstream side sheet filtering material 7 and downstream sheet filtering material 8 are overlapped the density gradient type structure that forms, this upstream side sheet filtering material 7 is made by glass fibre, dust-holding capacity is bigger, this downstream sheet filtering material 8 is similarly made by glass fibre, and implements waterproof processing, fine and close more.
And, different two sheet filtering materials 7,8 of above-mentioned coincidence are respectively the paper shape, density difference each other, be configured in the upstream side sheet filtering material 7 of front face side with respect to air-polluting inflow direction, it is the lower sheet filtering material of density that captures big dust, being configured in the downstream sheet filtering material 8 of its back side, is the higher sheet filtering material of density that captures micro mist dirt.
Action to said structure describes below, if contaminated air is sent into from the front face side of housing 1, then this contaminated air enters into kink 3, open a plurality of ventilations road 6, the 6...... of the front face side between the 3...... at filtering material, and at first utilizes the bigger upstream side sheet filtering material 7 of dust-holding capacity to capture more than or equal to the bigger dust-filtering of micro mist dirt and to remove.Thus, the contaminated air that only comprises micro mist dirt enters into fine and close downstream sheet filtering material 8 afterwards, and with micro mist dirt trap filter, thus, the air that is cleaned is discharged to the back of filter side, supplies with as clean air.
Therefore, (also comprise dust owing in the bigger upstream side sheet filtering material 7 of above-mentioned dust-holding capacity, capture bigger dust, below identical), in the downstream of densification sheet filtering material 8, only capture micro mist dirt, so the capture capacity of dust is increased, and realize the raising of the arresting efficiency of downstream sheet filtering material 8, with and life-time dilatation, can use for a long time.
In addition, owing to being overlapped, two different sheet filtering materials 7,8 form density gradient type structure, thus compare with existing a slice filtering material, because filtering material intensity is big, even it is the pressure loss is quite big in the use of filter, also can not can damaged.
Below, the manufacture method of filter for air condition is described.
[embodiment 1]
Upstream side sheet filtering material and downstream sheet filtering material overlapped and constitute filtering material with density gradient, the glass fibre of this upstream side sheet filtering material about by fibre diameter 30 μ m made, according to JIS B 9908 patterns 3 (mass method), average capture rate is 50%~90%, has the bigger prefilter performance of dust-holding capacity, the glass fibre of this downstream sheet filtering material about by fibre diameter 5~20 μ m made, implemented waterproof processing, according to JIS B 9908 patterns 2 (colorimetric method), average capture rate is more than or equal to 60%, performance with middle high-performance filter, and, this filtering material with density gradient is folded in the housing with Z word shape, between the sheet filtering material of this invagination, sandwich corrugated division board or wire binding agent, utilize binding agent to be bonded in the housing then, obtain the filter for air condition of the performance shown in the incorporate following table 1 with middle high-performance filter.
[table 1]
Embodiment 1 (middle high-performance filter) Embodiment 2 (accurate HEPA filter) Embodiment 3 (HEPA filter)
Appearance and size W * H * D mm ??594×594×292 ??594×594×291 ??594×594×291
Nominal air delivery (m 3/min) ??56 ??56 ??56
Initial pressure loss (Pa) ??118 ??325 ??425
Pressure loss during replacing (Pa) ??637 ??686 ??686
Average dust catching rate (%) assay method: according to JIS B9908 pattern 2 (colorimetric method) ??60 ??- ??-
Average dust catching rate (%) assay method: JISB9908 pattern 1 (counting method) 0.3 μ m ??- ??97 ??99.97
Embodiment 1 (middle high-performance filter) Embodiment 2 (accurate HEPA filter) Embodiment 3 (HEPA filter)
Dust-holding capacity (g/unit) at56m 3/min ??2,500 ??1,600 ??1,500
The measured value of the data concentration of Bu Zhuoing is as shown in table 2 in this embodiment.
[table 2]
Figure GSA00000084229000091
[embodiment 2]
Upstream side sheet filtering material and downstream sheet filtering material overlapped and constitute filtering material with density gradient, the glass fibre of this upstream side sheet filtering material about by fibre diameter 5~20 μ m made, according to JIS B 9908 patterns 2 (colorimetric method), average capture rate is more than or equal to 60%, performance with the bigger middle high-performance filter of dust-holding capacity, the glass fibre of this downstream sheet filtering material about by fibre diameter 1~5 μ m made, implemented waterproof processing, according to JIS B9908 pattern 1 (counting method), has capture rate for 0.3 μ m particle more than or equal to 95%, has accurate HEPA filter capability, and, this filtering material with density gradient is folded in the housing with Z word shape, between the filtering material of this invagination, sandwich corrugated division board or wire adhesive, utilize adhesive and housing inner peripheral surface bonding then, obtain the filter for air condition shown in the incorporate above-mentioned table 1 with accurate HEPA filter capability.
The measured value of the data concentration of Bu Zhuoing is as shown in table 3 in the present embodiment.
[table 3]
Figure GSA00000084229000101
[embodiment 3]
Upstream side sheet filtering material and downstream sheet filtering material overlapped and constitute filtering material with density gradient, the glass fibre of this upstream side sheet filtering material about by fibre diameter 5~20 μ m made, according to JIS B 9908 patterns 2 (colorimetric method), average capture rate is more than or equal to 60%, performance with the bigger middle high-performance filter of dust-holding capacity, the glass fibre of this downstream sheet filtering material about by fibre diameter 0.5~1 μ m made, implemented waterproof processing, according to JIS B 9908 patterns 1 (counting method), has capture rate for 0.3 μ m particle more than or equal to 99.97%, has the HEPA filter capability, and, this filtering material with density gradient is folded in the housing with Z word shape, between the filtering material of this invagination, sandwich corrugated division board or wire adhesive, utilize adhesive and housing inner peripheral surface bonding then, obtain the filter for air condition shown in the incorporate above-mentioned table 1 with HEPA filter capability.
The measured value of the data concentration of Bu Zhuoing is as shown in table 4 in the present embodiment.
[table 4]
Figure GSA00000084229000111
In addition, narrated one embodiment of the present of invention in the present embodiment, but be not limited thereto,, also do not changed purport of the present invention even carry out various changes.
The industry practicality
According to the present invention, because can be corresponding with the dust concentration of the air-breathing environment of filter for air condition, freely select the combination of two different sheet filtering materials of the capture rate that consists of filtering material, so keep higher arresting efficiency, and under lower pressure loss, realize long lifetime, be suitable for most using with filter for air condition as air intake.

Claims (7)

1. filter for air condition, it is on the filter installing frame of air suction inlet, installation two sheet filtering materials that capture rate is different combine the filtering material into duplex, this filtering material bends with Z word shape, and between its kink, sandwich corrugated division board or wire binding agent, utilize binding material that full week of filtering material is installed on the open housing of front-back airtightly, it is characterized in that
Two corresponding with the dust concentration of the air-breathing environment of filter for air condition, that arresting efficiency is different sheet filtering materials combinations.
2. filter for air condition as claimed in claim 1 is characterized in that,
Two sheet filtering materials that described arresting efficiency is different, from sheet filtering material with prefilter performance, have the high-performance filter performance the sheet filtering material, have accurate HEPA filter capability the sheet filtering material, have the sheet filtering material of HEPA filter capability and have in the sheet filtering material of ulpa filter performance and select and combination.
3. filter for air condition as claimed in claim 1 is characterized in that,
Sheet filtering material with described prefilter performance, according to the mass method of JIS B 9908 patterns 3, average capture rate is 50%~90%.
4. filter for air condition as claimed in claim 1 is characterized in that,
Sheet filtering material with described middle high-performance filter performance, according to the colorimetric method of JIS B 9908 patterns 2, average capture rate is more than or equal to 65%.
5. filter for air condition as claimed in claim 1 is characterized in that,
Sheet filtering material with described accurate HEPA filter capability according to the counting method of JIS B 9908 patterns 1, has capture rate more than or equal to 95% for 0.3 μ m particle.
6. filter for air condition as claimed in claim 1 is characterized in that,
Sheet filtering material with described HEPA filter capability according to the counting method of JIS B 9908 patterns 1, has capture rate more than or equal to 99.97% for 0.3 μ m particle.
7. filter for air condition as claimed in claim 1 is characterized in that,
Sheet filtering material with described ulpa filter performance according to the JIS B 9927 based on JISB9908 pattern 1, has capture rate more than or equal to 99.9995% for 0.15 μ m particle.
CN2010101599159A 2009-04-28 2010-04-28 Filter for air condition Pending CN101876470A (en)

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CN110639289A (en) * 2019-09-30 2020-01-03 山东卓高新材料有限公司 High-efficient deodorant filter core and by its closestool deodorization purifier who makes

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Publication number Priority date Publication date Assignee Title
CN103884055A (en) * 2014-01-23 2014-06-25 马培勇 Vehicular outdoor air purifier
CN110639289A (en) * 2019-09-30 2020-01-03 山东卓高新材料有限公司 High-efficient deodorant filter core and by its closestool deodorization purifier who makes
CN110639289B (en) * 2019-09-30 2022-04-22 山东卓高新材料有限公司 High-efficient deodorant filter core and by its closestool deodorization purifier who makes

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Application publication date: 20101103