CN101870442B - Solution quantitative conveying equipment and method thereof - Google Patents

Solution quantitative conveying equipment and method thereof Download PDF

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CN101870442B
CN101870442B CN2010102111369A CN201010211136A CN101870442B CN 101870442 B CN101870442 B CN 101870442B CN 2010102111369 A CN2010102111369 A CN 2010102111369A CN 201010211136 A CN201010211136 A CN 201010211136A CN 101870442 B CN101870442 B CN 101870442B
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solution
container
liquid
electric control
control valve
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CN101870442A (en
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刘金峰
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Shennan Circuit Co Ltd
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Shennan Circuit Co Ltd
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Abstract

The invention discloses solution quantitative conveying equipment and a method thereof. The equipment comprises a container provided with solution-level scales, a liquid pumping device, an electric control valve and a controller, wherein, the container comprises an overflow port arranged on the upper wall of the container, and a solution outlet arranged at the bottom of the container; the controller is respectively connected with the electric control valve and the controller, and the electric control valve is arranged at the solution outlet; the liquid pumping device comprises a liquid conveying port and a liquid conveying pipe; and the liquid conveying port is communicated with a solution source, the liquid conveying pipe stretches into the container, and a pipe orifice is lower than the overflow port or at the same level with the overflow port. The invention has high precision, low cost and simple structure.

Description

Solution quantitative conveying equipment and method thereof
Technical field
The present invention relates to a kind of solution quantitative conveying equipment and method thereof.
Background technology
As shown in Figure 1; The interpolation principle that prior art liquid medicine adds pump automatically is very simple, and it mainly is to realize by the control liquid medicine interpolation time, needs 100ml like the each liquid medicine addition of production demand; Automatically add pump and take 60 seconds, the computer program setting interpolation time is 60 seconds so.
But during actual the use, the trueness error that existing liquid medicine cheaply adds pump reaches ± 20ml, and is very inaccurate.In commercial production especially in PCB electroplates, liquid medicine add precision need be controlled at ± 5ml in.And high precision is added pump cost easily several ten thousand on the employing market, and problem is many.
In addition; Also there are some dosing devices on the market; A kind of rotary motive power pump that is configured in as on January 13rd, 2010, disclosed Chinese invention patent application was put down in writing for No. 200810012250.1 sucks the automatic constant liquid level siphoning installation of holding; The said automatic constant liquid level siphoning installation that is configured in rotary motive power pump suction end comprises Siphon pot and fluid infusion liquid level control switch valve; Fluid infusion liquid level control switch valve is arranged on Siphon pot internal upper part maximum water level place, and an end and a liquid supplementation pipe of fluid infusion liquid level control switch valve are tightly connected, and the other end of liquid supplementation pipe is connected with water source or outside fluid infusion jar.
Above-mentioned patent application technology is to utilize the liquid level control switch valve to control the technology of water level.
Summary of the invention
The technical matters that the present invention mainly solves provides a kind of precision height, cost solution quantitative conveying equipment and method thereof low and simple in structure.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of solution quantitative conveying equipment is provided, comprises: the container, liquid pumping device, electric control valve, the controller that are provided with the solution level scale; Said container comprises the outgate that is positioned at the container upper wall, the taphole that is positioned at container bottom; Said controller connects said electric control valve and controller respectively, and said electric control valve is located at said taphole; Said liquid pumping device comprises liquid delivery port and liquid delivery tube, and said liquid delivery port is communicated to source of solvent, and said liquid delivery tube stretches in the said container, the mouth of pipe be lower than said outgate or with the same level of said outgate; Said controller is used to control said electric control valve and cuts out; And control said liquid pumping device and solution in the said source of solvent is delivered in the said container through liquid delivery port and liquid delivery tube; Until solution completely to said outgate; Control again said liquid pumping device through liquid delivery tube and liquid delivery port with in solution pumpback in the said container to the said source of solvent, control said electric control valve unlatching at last.
Wherein, comprise height adjustment mechanism, said container is transparent graduated cylinder, and said liquid delivery tube stretches into outside graduated cylinder the said graduated cylinder, and is fixed in said height adjustment mechanism, by said height adjustment mechanism adjustable pipe open height.
Wherein, comprise the counter flow pipe that is communicated with said outgate and source of solvent, said outgate height is higher than said source of solvent.
Wherein, said liquid pumping device is that liquid medicine adds pump, and said electric control valve is an electromagnetic valve.
Wherein, comprise the protective case that is covered with said container electric control valve.
Wherein, said controller comprises the timer that makes interval certain hour between the operations.
For solving the problems of the technologies described above, another technical scheme that the present invention adopts is: provide a kind of solution quantitative carrying method, adopt the container that is provided with bottom valve, comprising: the valve of closing said container bottom; Add solution in the said container and overflow said container until solution; With the level that is lower than said solution spillover position is that liquid sucting port detaches said container with solution; Distance preestablishes between wherein said liquid sucting port and the said container bottom, and sets the solution quantity of capacity for needing to carry that is limited between liquid sucting port and the container bottom; Open said valve, let the interior solution of said container all flow out to the destination.
Wherein, In said two steps: add solution in the said container and overflow said container, be that liquid sucting port detaches solution between the said container with the level that is lower than said solution spillover position until solution; And in said two steps: be that liquid sucting port detaches solution in said container, opens said valve and let solution all flows out between the destination in the said container with the level that is lower than said solution spillover position, equal schedule times at interval.
The invention has the beneficial effects as follows: be different from the situation that prior art liquid medicine adds pump automatically cost is high otherwise precision is low; The present invention designs the position between outgate, liquid sucting port, the container dexterously; Utilize above-mentioned position relation, in container, add solution earlier, at the liquid sucting port level attitude solution is detached container then; Owing to detach solution in this at; Can only detach the solution on this level and keep the solution under this level, and the solution under this level is the solution quantity that needs conveying the solution capacity that is limited between said liquid sucting port and the said container bottom then; Open the valve of container bottom, can utilize the solution that stays of said setting solution quantity.
Description of drawings
Fig. 1 is that prior art liquid medicine adds the pump structure scheme drawing automatically;
Fig. 2 is the structural representation of solution quantitative conveying equipment embodiment of the present invention;
Fig. 3 is the diagram of circuit of the quantitative carrying method embodiment of solution of the present invention.
The specific embodiment
By specifying technology contents of the present invention, structural attitude, realized purpose and effect, give explanation below in conjunction with embodiment and conjunction with figs. are detailed.
See also Fig. 2, solution quantitative conveying equipment embodiment of the present invention comprises:
Be provided with container 10, liquid pumping device 20, electric control valve 30, the controller 40 of solution level scale;
Said container 10 comprises the outgate 11 that is positioned at container 10 upper walls, the taphole 12 that is positioned at container 10 bottoms;
Said controller 40 connects said electric control valve 30 and controller 40 respectively, and said electric control valve 30 is located at said taphole 12;
Said liquid pumping device 20 comprises liquid delivery port 21 and liquid delivery tube 22; Said liquid delivery port 21 is communicated to source of solvent (figure does not show); Said liquid delivery tube 22 stretches in the said container 10, the mouth of pipe be lower than said outgate 11 or with said outgate 11 same levels;
Said controller 40 is used to control said electric control valve 30 and cuts out; And control said liquid pumping device 20 and solution in the said source of solvent is delivered in the said container 10 through liquid delivery port 21 and liquid delivery tube 22; Until solution completely to said outgate 11; Control again said liquid pumping device 20 through liquid delivery tube 22 and liquid delivery port 21 with in solution pumpback in the said container 10 to the said source of solvent, control said electric control valve 30 at last and open.
The present invention designs the position between outgate 11, liquid sucting port, the container 10 dexterously; Utilize above-mentioned position relation, add solution for 10 li toward container earlier, at the liquid sucting port level attitude solution is detached container 10 then; Owing to detach solution in this at; Can only detach the solution on this level and keep the solution under this level, and the solution under this level is the solution quantity that needs conveying the solution capacity that is limited between said liquid sucting port and said container 10 bottoms then; Open the valve of container 10 bottoms, can utilize the solution that stays of said setting solution quantity.
In one embodiment; Can also comprise height adjustment mechanism (figure does not show), said container 10 is transparent graduated cylinders, and said liquid delivery tube 22 stretches into outside graduated cylinder the said graduated cylinder; And be fixed in said height adjustment mechanism, by said height adjustment mechanism adjustable pipe open height.
Through height adjustment mechanism, can regulate the mouth of pipe level of liquid delivery tube 22 easily, make its certain scale corresponding with the graduated cylinder sidewall, then can arbitrarily obtain the solution quantity of needs, very convenient.
In one embodiment, comprise the counter flow pipe 50 that is communicated with said outgate 11 and source of solvent, said outgate 11 highly is higher than said source of solvent.Utilize said counter flow pipe 50, can the solution that overflow be back to source of solvent, recycle.
In one embodiment, said liquid pumping device 20 is that liquid medicine adds pump, and said electric control valve 30 is electromagnetic valves.Certainly, said liquid pumping device 20 can also be other pumps or load transfer device etc., and said container 10 also can be the opaque containers that does not have scale.
In one embodiment, comprise the protective case 60 that is covered with said container 10 box electric control valves 30.
In one embodiment, said controller 40 comprises the timer that makes interval certain hour between the operations, makes between operations such as said each item solution conveying, pumpback, all the interval schedule time, makes the operation of solution-stabilized back more accurate.
Consult Fig. 3, the present invention also provides a kind of solution quantitative carrying method embodiment, adopts the container 10 that is provided with bottom valve, comprising:
Step 301: the valve of closing said container 10 bottoms;
Step 302: add solution in the said container 10 and overflow said container 10 until solution;
Step 303: with the level that is lower than said solution spillover position is that liquid sucting port detaches said container 10 with solution; Distance preestablishes between wherein said liquid sucting port and said container 10 bottoms, and sets the solution quantity of capacity for needing to carry that is limited between liquid sucting port and container 10 bottoms;
Step 304: open said valve, let said container 10 interior solution all flow out to the destination.
The present invention designs the position between outgate 11, liquid sucting port, the container 10 dexterously; Utilize above-mentioned position relation, add solution for 10 li toward container earlier, at the liquid sucting port level attitude solution is detached container 10 then; Owing to detach solution in this at; Can only detach the solution on this level and keep the solution under this level, and the solution under this level is the solution quantity that needs conveying the solution capacity that is limited between said liquid sucting port and said container 10 bottoms then; Open the valve of container 10 bottoms, can utilize the solution that stays of said setting solution quantity.
Therein among embodiment; In said two steps: add solution in the said container 10 and overflow said container 10, be that liquid sucting port detaches solution between the said container 10 with the level that is lower than said solution spillover position until solution; And in said two steps: be that liquid sucting port detaches solution in said container 10, opens said valve and let solution all flows out between the destination in the said container 10 with the level that is lower than said solution spillover position, equal schedule times at interval.
Above-mentioned with solution from the step that container 10 detaches, the speed of detaching that slows down gradually the period that can in the end be about to exhaust so that solution keeps stable in container 10, and was unlikely to take out.
In one embodiment; Said liquid pumping device 20 is that common liquid medicine adds pump, and liquid delivery tube 22 pipes such as grade can be flexible pipes, and 10 in container can be a PVC material graduated cylinder; Protective case 60 is graduated cylinder PVC material protection covers 60; Counter flow pipe 50 can be an overflow pipe, and electric control valve 30 is electromagnetic valves, and source of solvent is the liquid medicine storage barrel.
Working process: like figure; When controlling to, computer program adds liquid medicine during the time; Liquid medicine adds pump starts working, and to the graduated cylinder of B outlet, this process setting time guarantees can graduated cylinder be taken out completely to be had to such an extent that residue just can (about 1 minute) from A inlet suction liquid medicine; Do not need accurately, electromagnetic valve is a closed condition in this process.
Next, the liquid medicine residue from the B outlet just is back to the liquid medicine storage barrel to be added from the C outlet through overflow pipe.In about 1 minute of above time.Next computer control liquid medicine interpolation blowback is taken out; Promptly from graduated cylinder, taking out solution through the B mouth exports to A; About 1 minute of this time (to add pump just require can exhaust in 1 minute can), when the liquid medicine liquid level exported near B in being extracted into graduated cylinder, remaining liquid medicine just was retained in the graduated cylinder.
Last step waits to add and takes out liquid medicine and accomplish back (about 3 minutes) to pumpback liquid medicine, and the computer control electromagnetic valve was opened in the 4th minute, and liquid medicine joins in the production groove through the D outlet in the graduated cylinder.Whole interpolation process is accomplished.
In addition, through adding the height of B outlet in the graduated cylinder, can regulate each liquid medicine addition.
The present invention can use in the add-on system of all liquid medicine (liquid reagent) relevant with commercial production, electroplates like PCB, heavy copper and electrogilding, fields such as chemical gilding.
The present invention avoids adding the accuracy requirement of pump own, and the additional device (container 10) through a measurement reaches precision control requirement.
Liquid medicine addition of the present invention is regulated simple, and each adjusting does not influence the interpolation precision.And cost is low, can self manufacture.
The above is merely embodiments of the invention; Be not so limit claim of the present invention; Every equivalent structure or equivalent flow process conversion that utilizes specification sheets of the present invention and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.

Claims (8)

1. a solution quantitative conveying equipment is characterized in that, comprising:
Be provided with container, liquid pumping device, electric control valve, the controller of solution level scale;
Said container comprises the outgate that is positioned at the container upper wall, the taphole that is positioned at container bottom;
Said controller connects said electric control valve and controller respectively, and said electric control valve is located at said taphole;
Said liquid pumping device comprises liquid delivery port and liquid delivery tube, and said liquid delivery port is communicated to source of solvent, and said liquid delivery tube stretches in the said container, the mouth of pipe be lower than said outgate or with the same level of said outgate;
Said controller is used to control said electric control valve and cuts out; And control said liquid pumping device and solution in the said source of solvent is delivered in the said container through liquid delivery port and liquid delivery tube; Until solution completely to said outgate; Control again said liquid pumping device through liquid delivery tube and liquid delivery port with in solution pumpback in the said container to the said source of solvent, control said electric control valve unlatching at last.
2. solution quantitative conveying equipment according to claim 1; It is characterized in that: comprise height adjustment mechanism; Said container is transparent graduated cylinder; Said liquid delivery tube stretches into outside graduated cylinder the said graduated cylinder, and is fixed in said height adjustment mechanism, by said height adjustment mechanism adjustable pipe open height.
3. solution quantitative conveying equipment according to claim 2 is characterized in that: comprise the counter flow pipe that is communicated with said outgate and source of solvent, said outgate height is higher than said source of solvent.
4. solution quantitative conveying equipment according to claim 3 is characterized in that: said liquid pumping device is that liquid medicine adds pump, and said electric control valve is an electromagnetic valve.
5. solution quantitative conveying equipment according to claim 3 is characterized in that: comprise the protective case that is covered with said container electric control valve.
6. according to each described solution quantitative conveying equipment of claim 1 to 5, it is characterized in that: said controller comprises the timer that makes interval certain hour between the operations.
7. the quantitative carrying method of solution is characterized in that, adopts the container that is provided with bottom valve, comprising:
Step 1, close the valve of said container bottom;
Step 2, add solution in the said container and overflow said container until solution;
Step 3, be that liquid sucting port detaches said container with solution with the level that is lower than said solution spillover position; Distance preestablishes between wherein said liquid sucting port and the said container bottom, and sets the solution quantity of capacity for needing to carry that is limited between liquid sucting port and the container bottom;
Step 4, open said valve, let solution all flows out to the destination in the said container.
8. the quantitative carrying method of solution according to claim 7 is characterized in that:
In equal interval schedule time between said step 2 and the step 3 or between step 3 and the step 4.
CN2010102111369A 2010-06-28 2010-06-28 Solution quantitative conveying equipment and method thereof Active CN101870442B (en)

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Application Number Priority Date Filing Date Title
CN2010102111369A CN101870442B (en) 2010-06-28 2010-06-28 Solution quantitative conveying equipment and method thereof

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CN101870442B true CN101870442B (en) 2012-09-05

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112299344B (en) * 2020-10-22 2022-08-09 广东新一代工业互联网创新技术有限公司 Production flow monitoring method based on 5G communication technology

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4147474A (en) * 1976-12-28 1979-04-03 Norsk Hydro A.S Method and system for transferring liquid media
CN201174053Y (en) * 2008-02-01 2008-12-31 韦一丁 Liquid level metering control regulator
CN101625001A (en) * 2008-07-10 2010-01-13 沈阳耐蚀合金泵股份有限公司 Automatic constant liquid level siphoning device arranged at suction side of rotary power pump

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH068640B2 (en) * 1984-10-08 1994-02-02 瓜生製作株式会社 Lubrication method for closed containers

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4147474A (en) * 1976-12-28 1979-04-03 Norsk Hydro A.S Method and system for transferring liquid media
CN201174053Y (en) * 2008-02-01 2008-12-31 韦一丁 Liquid level metering control regulator
CN101625001A (en) * 2008-07-10 2010-01-13 沈阳耐蚀合金泵股份有限公司 Automatic constant liquid level siphoning device arranged at suction side of rotary power pump

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Owner name: SHENNAN CIRCUIT CO., LTD.

Free format text: FORMER NAME: SHENZHEN SHENNAN CIRCUITS CO., LTD.

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Address after: 518053 Nanshan District, Guangdong, overseas Chinese town, No. East Road, No. 99

Patentee after: SHENZHEN SHENNAN CIRCUIT CO., LTD.

Address before: 518053 Nanshan District, Guangdong, overseas Chinese town, No. East Road, No. 99

Patentee before: Shenzhen Shennan Circuits Co., Ltd.