CN101857335B - Method for carrying out advanced treatment on super heavy oil sewage - Google Patents

Method for carrying out advanced treatment on super heavy oil sewage Download PDF

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CN101857335B
CN101857335B CN2009100814795A CN200910081479A CN101857335B CN 101857335 B CN101857335 B CN 101857335B CN 2009100814795 A CN2009100814795 A CN 2009100814795A CN 200910081479 A CN200910081479 A CN 200910081479A CN 101857335 B CN101857335 B CN 101857335B
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sewage
water
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CN101857335A (en
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杨同臣
张文华
王强
常忠伟
刘崇华
方力
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Petrochina Co Ltd
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Abstract

The invention relates to a method for carrying out advanced treatment on ultra-thick oil sewage, which comprises the following steps of enabling the ultra-thick oil sewage to enter a grid well, a horizontal flow sedimentation tank and a pump station water collecting tank and enter a sedimentation oil removal tank for treatment; the sewage automatically flows into the inclined plate oil separation device from the sedimentation oil removal tank, and the sewage automatically flows into the two-stage air floatation treatment device after the oil separation of the inclined plate; the air floatation effluent enters a first-stage hydrolysis acidification tank; the effluent of the first-stage hydrolysis acidification tank enters a CAST reaction tank; the effluent of the CAST reaction tank enters a secondary hydrolysis acidification tank; the effluent of the second-stage hydrolysis acidification tank enters an aeration biological filter; the effluent of the aeration biological filter tank enters a coagulation tank; the effluent of the coagulation tank enters a Lanmei inclined plate sedimentation tank; the effluent of the Lanmei inclined plate sedimentation tank enters a monitoring tank; obtaining the water outlet index after treatment: petroleum is less than or equal to 10mg/L, sulfide is less than or equal to 1mg/L, volatile phenol is less than or equal to 0.5mg/L, and CODCrLess than or equal to 100mg/L, ammonia nitrogen less than or equal to 15mg/L, pH value of 6-9, and SS less than or equal to 100 mg/L.

Description

A kind of extremely-viscous crude sewage carries out the method for advanced treatment
Technical field
The present invention relates to the method that a kind of extremely-viscous crude sewage carries out advanced treatment.
Background technology
The existing sewage treatment technology route of oil refining enterprise is generally: oil refining sewerage → oil removal system → floatation system → A/O biochemical treatment system → efflux.For the refinery of processing viscous crude or ultra viscous crude, the wastewater property of its generation is extremely complicated: contained sump oil separates than great, difficult in high, the easy emulsification of Pollutant levels, difficult degradation, the water.If still adopt the old three kinds technological process of production to be difficult to guarantee the water quality reaching standard discharging, therefore, need take new treatment technology for refinery's sewage of processing viscous crude or ultra viscous crude.
Summary of the invention
The purpose of this invention is to provide and a kind ofly solve the condensed oil sewage difficult degradation, difficult separate, be prone to the method that the emulsive extremely-viscous crude sewage carries out advanced treatment, guarantee the sewage qualified discharge.
Technology of the present invention by grille well, flat flow settling bowl, pumping plant water collecting basin, one-level lift pump, sedimentation remove oil tank, inclined plate grease device, one-level air-floating apparatus, secondary air-floatation device, middle lift pump, one-stage hydrolysis souring tank, CAST reaction tank, CAST reaction tank water outlet lift pump, secondary hydrolysis acidification pool, BAF, Lan Mei skews the plate settling tank and coagulation basin connects and composes successively.Extremely-viscous crude sewage gets into grille well, the flat flow settling bowl carries out preliminary oil removing, gets into the pumping plant water collecting basin then, by the one-level lift pump sewage in the pumping plant water collecting basin is pumped into sedimentation and removes oil tank or regulating tank.When flooding quantity, water quality just often, sewage directly gets into sedimentation and removes oil tank, this jar is provided with constant high water outlet liquid level 16~18m, flow need not lifting all can realize gravity flowage; When flooding quantity greater than 600m 3During/h, open the regulating tank water intaking valve automatically, treat that being promoted to sedimentation through pump again after flooding velocity steadily removes oil tank entering flow through water inlet pipe flow feedback signal; When import water quality in-line meter shows that water quality is abominable, open the regulating tank water intaking valve, make sewage after regulating tank is handled, remove oil tank through pump lifting entering sedimentation more earlier and handle, alleviate the pressure of flow.
Sewage removes the oil tank gravity flow by sedimentation and gets into the inclined plate grease device, and sewage carries out breakdown of emulsion, flocculation, air supporting from flowing into two-stage air supporting processing unit behind the inclined plate grease, further removes oil in water emulsion and colloidal attitude suspended substance.High according to this sewage water inlet oleaginousness, and high this problem of emulsification degree, for strengthening oil removing, guarantee the smooth running of biological treatment section, adopt the series operation of two-stage air-float technology.Skeleton construction is set is: three layers are the inclined plate grease device, outlet oil-contg≤100mg/L; Two layers is the one-level air-floating apparatus, outlet oil-contg≤60mg/L; One deck is the secondary air-floatation device, outlet oil-contg≤20mg/L; Dosing: XN-FH1 flocculation agent host (solid) 0.06~0.18m 3/ h, XN-FH2 flocculation agent auxiliary agent (liquid) 0.12~0.24m 3/ h.
The air supporting water outlet gets into one-stage hydrolysis souring tank, processing parameter: dissolved oxygen DO≤0.2mg/L.
The water outlet of one-stage hydrolysis souring tank gets into the CAST reaction tank, processing parameter: return sludge ratio 20%,
Dissolved oxygen DO: biological section 0.2mg/L, the main reaction section 3~4mg/L of selecting, remove most organic, ammonia nitrogen and residual petroleum class in the water inlet, reduce S in the water inlet simultaneously 2-, phenol and prussiate.
The water outlet of CAST reaction tank gets into the secondary hydrolysis acidification pool, anaerobic activated sludge is housed, processing parameter in the pond: dissolved oxygen DO≤0.2mg/L.
The water outlet of secondary hydrolysis acidification pool gets into BAF, filtrate and aerobic biologic membrane is housed, processing parameter in the pond: dissolved oxygen DO:3~4mg/L, further reduce outlet water organic substance and ammonia nitrogen concentration, make sewage near or satisfy emission standard.
The BAF water outlet gets into coagulation basin, processing parameter: outlet ss suspended solid≤120mg/L;
The coagulation basin water outlet gets into blue U.S.A and skews the plate settling tank, processing parameter: outlet ss suspended solid≤100mg/L; Lan Mei skews the water outlet of plate settling tank and gets into monitoring pool, processing parameter: outlet COD Cr≤100mg/L; Dosing: XN-FH2 flocculation agent auxiliary agent (liquid) 0.024~0.06m 3/ h.
It is the principle according to gravity separation that the sedimentation of materialization section removes oil tank, utilizes oil, water-mass density difference to separate oil removing.Full-automatic air supporting device is to blast the micro-bubble that produces in the water through air to adhere to each other with the suspended substance in the water, floats to the water surface by the buoyancy of bubble on together and realizes solid-liquid separation.
Biochemical part has mainly been used one-stage hydrolysis acidifying and CAST pond process combined, and water inlet through acidication, is a small molecules with the macromole organic pollutant degradation earlier, is beneficial to carrying out smoothly of CAST pond nitration reaction, reaches the purpose of removing ammonia nitrogen.
The secondary acidication combines with BAF, is small molecules with the macromole organic pollutant degradation further, is beneficial to carrying out smoothly of BAF pond biomembrane reaction, reaches the purpose that reduces outlet water organic substance and ammonia nitrogen concentration, makes it approaching or satisfy emission standard.
The water outlet unit of checking on comprises " coagulation+Lan Mei skews the plate settling tank+well of releasing ".Dosing coagulant and flocculation agent in settling tank, main biochemistry section organic pollutant colloid and the bioclastic that can not remove removed is with a small amount of COD of further removal Cr, guarantee that water outlet is up to standard.
The effect of invention
The standard that reaches because of the sewage of handling with this device and processing condition is following:
Name of product Analysis project Effluent index
Total draining Petroleum-type ≤10mg/L
Total draining Sulfide ≤1mg/L
Total draining Volatile phenol ≤0.5mg/L
Total draining COD Cr ≤100mg/L
Total draining Ammonia nitrogen ≤15mg/L
Total draining PH value 6-9
Total draining SS ≤100mg/L
Description of drawings
Fig. 1 extremely-viscous crude sewage carries out the process flow sheet of advanced treatment.
Wherein: 1, grille well 2, flat flow settling bowl 3, pumping plant water collecting basin 4, one-level lift pump 5, sedimentation skew plate settling tank 16, coagulation basin except that oil tank 6, inclined plate grease device 7, one-level air-floating apparatus 8, secondary air-floatation device 9, BAF 10, secondary hydrolysis acidification pool 11, CAST reaction tank water outlet lift pump 12, CAST reaction tank 13, one-stage hydrolysis acidulated pool 14, middle lift pump 15, Lan Mei
Embodiment
Technology of the present invention by grille well 1, flat flow settling bowl 2, pumping plant water collecting basin 3, one-level lift pump 4, sedimentation remove oil tank 5, inclined plate grease device 6, one-level air-floating apparatus 7, secondary air-floatation device 8, middle lift pump 14, one-stage hydrolysis souring tank 13, CAST reaction tank 12, CAST reaction tank water outlet lift pump 11, secondary hydrolysis acidification pool 10, BAF 9, Lan Mei skews plate settling tank 15 and coagulation basin 16 connects and composes successively.
Sedimentation removes oil tank:
Figure G2009100814795D00041
, 10000m 3, skin is a cylindrical tank, in establish the suspension settlement oil eliminator, the suspension settlement oil eliminator is to connect cone under the right cylinder, sewage gets into the suspension oil eliminator and forms eddy flow.
Regulating tank:
Figure G2009100814795D00042
, 10000m 3, skin is a cylindrical tank, boring.
Inclined plate grease device: WXH-300 type, Wuhan Jiang Yangshui engineering ltd.
One-level air-floating apparatus: CAF-320 type, the distant Genie et Environnement of Shenyang pine.
Secondary air-floatation device: SUPR-DAF300, Liaoning Huafu Environment Engineering Co., Ltd..
The one-stage hydrolysis souring tank:
Figure G2009100814795D00043
, 5000m 3, 4, skin is a cylindrical tank, in to establish wadding be that active sludge provides the existence carrier.
CAST reaction tank: 48m * 16.4m * 6m, 8, the rectangle pond, the bottom is provided with aerating apparatus.
Secondary hydrolysis acidification pool: 51.2m * 8.9m * 7m, it is that active sludge provides the existence carrier that wadding is established in rectangle pond, bottom.
BAF: 6m * 6.5m * 6.5m, 12, the rectangle pond, bottom is provided with aerating apparatus, and spherical ceramic grain filter is equipped with in the middle layer.
Coagulation basin: 5.3m * 5.3m * 4.8m, square pond, in establish stirrer.
Lan Mei skews the plate settling tank, 42.8m * 11m * 4.8m, the rectangle pond, in establish many group swash plates.
Monitoring pool: 10m * 25m * 4.8m, the rectangle pond.
XN-FHI flocculation agent host (solid) and XN-FHII flocculation agent auxiliary agent (liquid) producer: the new glad green technology in Shaanxi development corporation, Ltd..
When flooding quantity, water quality basically just often, sewage can directly get into sedimentation and remove oil tank, this jar is provided with the about 16~18m of constant high water outlet liquid level, flow need not to promote and all can realize gravity flowage, a flow equalization after basic guarantee jar; When flooding quantity greater than 600m 3During/h, open the regulating tank water intaking valve automatically, treat that being promoted to sedimentation through pump again after flooding velocity steadily removes oil tank entering flow through water inlet pipe flow feedback signal; When showing that by import water quality in-line meter water quality is abominable, also can open the regulating tank water intaking valve through manual work, make sewage after regulating tank is handled, remove oil tank through pump lifting entering sedimentation more earlier and handle, to alleviate the pressure of flow.
Sewage removes the oil tank gravity flow by sedimentation and gets into the inclined plate grease device, and sewage carries out breakdown of emulsion, flocculation, air supporting from flowing into two-stage air supporting processing unit behind the inclined plate grease, further removes oil in water emulsion and colloidal attitude suspended substance.High according to this sewage water inlet oleaginousness, and high this problem of emulsification degree, for strengthening oil removing, guarantee the smooth running of biological treatment section, adopt the series operation of two-stage air-float technology.Skeleton construction is set is: three layers are the inclined plate grease device, outlet oil-contg≤100mg/L; Two layers is the one-level air-floating apparatus, outlet oil-contg≤60mg/L; One deck is the secondary air-floatation device, outlet oil-contg≤20mg/L; Dosing: XN-FH1 flocculation agent host (solid) 0.06~0.18m 3/ h, XN-FH2 flocculation agent auxiliary agent (liquid) 0.12~0.24m 3/ h.
The flotation water outlet gets into biochemical system; Comprise one-stage hydrolysis souring tank (DO≤0.2mg/L) and CAST biochemical reaction tank (return sludge ratio 20%; Dissolved oxygen DO: biological section 0.2mg/L, the main reaction section 3-4mg/L of selecting); Main most organic, ammonia nitrogen and residual petroleum class in the water inlet, the S in the reduction water inlet simultaneously of removing 2-, phenol and prussiate.
The CAST water outlet gets into smart biochemical treatment unit, comprises that (anaerobic activated sludge is equipped with in inside to the secondary hydrolysis acidification pool, dissolved oxygen DO≤0.2mg/L) and two parts of BAF (filtrate and aerobic biologic membrane are equipped with in inside, dissolved oxygen DO:3-4mg/L).Main purpose is further to reduce outlet water organic substance and ammonia nitrogen concentration, make its near or satisfy emission standard.
The BAF water outlet gets into the water outlet unit of checking on, and (outlet ss suspended solid≤120mg/L), Lan Mei skew plate settling tank (outlet ss suspended solid≤100mg/L) (export COD with monitoring pool to comprise coagulation basin Cr≤100mg/L).Main purpose is as the water outlet unit of checking on, and guarantees that water outlet is up to standard, for later middle water reuse the stable high quality water source is provided simultaneously.
This device entry index:
Name of product Analysis project Controlling index
Entry COD Cr ≤2500mg/L
Entry Petroleum-type ≤1000mg/L
Entry Sulfide ≤30mg/L
Entry Volatile phenol ≤80mg/L
Entry Ammonia nitrogen ≤150mg/L
Entry PH value 6-9
Entry SS ≤3000mg/L
This device effluent index:
Name of product Analysis project Controlling index
Total draining COD Cr ≤100mg/L
Total draining Petroleum-type ≤10mg/L
Total draining Sulfide ≤1mg/L
Total draining Volatile phenol ≤0.5mg/L
Total draining Ammonia nitrogen ≤15mg/L
Total draining PH value 6-9
Total draining SS ≤100mg/L
The suspension settlement oil eliminator that sedimentation removes in the oil tank is to connect cone under the right cylinder, and sewage gets into the suspension oil eliminator and forms eddy flow.Since centrifugation density less than the oils of water entad radius be in the edge eddy flow greatly and come-up is put away by collection tank, and density greater than the material (like silt) of water entad radius be in the center eddy flow for a short time and sink to putting away by mud drainage slot.
Anaerobic activated sludge is cultivated and is divided into three phases:
Between pursuing, cultivates in the fs clear water
Purpose: introduce sewage (old wastewater treatment field effluxes water up to standard) and make mud propagation, increase sludge concentration.
To the old wastewater treatment field second pond of CAST pond roping mud, 100 tons of every pond ropings (concentration is 1500mg/L), every CAST pond volume 4000m 3Sludge concentration is 40mg/L.(Sodium phosphate, dibasic, cerelose, each dosage are 0.4 ton/month, irregularly), guarantee nutritive salt proportioning (BOD to add nutritive substance 5: N: P=100: 5: 1), culturing sludge begins.
Because cultivating initial stage sewage is that old wastewater treatment field effluxes water up to standard, water quality is better, and sludge concentration is too low, thereby oxygen consumption seldom; Cause the dissolved oxygen concentration in the pond higher, reach 7-9mg/L, reduce blasting time; The control dissolved oxygen is at 0.5~2mg/L, and this is that the oxygen supply is too much because this fashion of zoogloea does not form flocculent structure; The microbial metabolism activity is strengthened, and nutrition supply is not gone up and is made mud self produce oxidation, impels sludge aging.
The process initial-stage culture is after 13 days; CAST pond mud increases gradually, and the sludge concentration of each biochemistry pool is between 400-700mg/L, and settling ratio was about 8-17% in 30 minutes; Microscopy can be found mikrobes such as wheel animalcule, campanularian, visually can see the active sludge micro-floccule.
The low sludge loading of subordinate phase is cultivated domestication
Purpose: further improve sludge concentration, introduce the water outlet of old wastewater treatment field materialization section mud is tamed, make its water quality characteristics that adapts to the sewage of handling, thereby have the ability of handling specific sewage.
This stage has been taked the same footwork in active sludge cultivation and the acclimation method, i.e. water inlet, continuous drainage continuously, and active sludge does not efflux all and refluxes.(Sodium phosphate, dibasic, cerelose, each dosage are 0.4 ton/month, irregularly), guarantee nutritive salt proportioning (BOD to add nutritive substance 5: N: P=100: 5: 1), progressively improve sludge loading.Through cultivation domestication in 33 days; The sludge concentration of each biochemistry pool of CAST of biochemical section is between 1000-1800mg/L; 30 minutes sludge settling ratios are about 10-25%, and microscopy can be found multiple mushroom and protozoons such as campanularian, wheel animalcule, the zoogloea compact structure; Visually can see the active sludge flco, the mud performance takes a turn for the better day by day.
Phase III, high sludge loading was cultivated domestication
Purpose: sludge concentration reaches the ordinary production requirement, and old wastewater treatment field is out of service, and company's sewerage sewage and ultra viscous crude pretreating sewage all get into new water field.
The ultra viscous crude pretreating sewage amount of doping increases gradually, to improve the COD that goes into sewage CrLoad, (Sodium phosphate, dibasic, cerelose, each dosage are 0.4 ton/month, irregularly), guarantee nutritive salt proportioning (BOD to add nutritive substance 5: N: P=100: 5: 1); Through cultivation domestication in 10 days, the sludge concentration of each biochemistry pool of CAST of biochemical section was between 1500-2500mg/L, and sludge settling ratio was about 10-25% in 30 minutes; Microscopy can be found multiple mushroom and protozoons such as campanularian, wheel animalcule; The zoogloea compact structure visually can be seen fine and close active sludge flco, and the mud performance is ripe.

Claims (1)

1. an extremely-viscous crude sewage carries out the method for advanced treatment; It is characterized in that: extremely-viscous crude sewage gets into grille well, the flat flow settling bowl carries out preliminary oil removing; Get into the pumping plant water collecting basin then, by the one-level lift pump sewage in the pumping plant water collecting basin pumped into sedimentation and remove oil tank or regulating tank, when flooding quantity, water quality just often; Sewage gets into sedimentation and removes oil tank, and this jar is provided with constant high water outlet liquid level 16~18m; When flooding quantity greater than 600m 3During/h, open the regulating tank water intaking valve automatically, treat that being promoted to sedimentation through pump again after flooding velocity steadily removes oil tank entering flow through water inlet pipe flow feedback signal; When showing that by import water quality in-line meter water quality is abominable, open the regulating tank water intaking valve, make sewage after regulating tank is handled, remove oil tank through pump lifting entering sedimentation more earlier and handle;
Sewage removes oil tank by sedimentation and flows automatically into the inclined plate grease device, and sewage is from flowing into two-stage air supporting treatment unit behind the inclined plate grease; The inclined plate grease device, outlet oil-contg≤100mg/L; The one-level air-floating apparatus, outlet oil-contg≤60mg/L; The secondary air-floatation device, outlet oil-contg≤20mg/L; Dosing: XN-FH1 flocculation agent host 0.06~0.18m 3/ h, XN-FH2 flocculation agent auxiliary agent 0.12~0.24m 3/ h;
The air supporting water outlet gets into one-stage hydrolysis souring tank, processing parameter: dissolved oxygen≤0.2mg/L;
The water outlet of one-stage hydrolysis souring tank gets into the CAST reaction tank, processing parameter: return sludge ratio 20%, dissolved oxygen: biological section 0.2mg/L, the main reaction section 3~4mg/L of selecting;
The water outlet of CAST reaction tank gets into the secondary hydrolysis acidification pool, anaerobic activated sludge is housed, processing parameter in the pond: dissolved oxygen≤0.2mg/L;
The water outlet of secondary hydrolysis acidification pool gets into BAF, filtrate and aerobic biologic membrane is housed, processing parameter in the pond: dissolved oxygen: 3~4mg/L;
The BAF water outlet gets into coagulation basin, processing parameter: outlet ss suspended solid≤120mg/L; The coagulation basin water outlet gets into blue U.S.A and skews the plate settling tank, processing parameter: outlet ss suspended solid≤100mg/L; Lan Mei skews the water outlet of plate settling tank and gets into monitoring pool, processing parameter: outlet COD Cr≤100mg/L; Dosing: XN-FH2 flocculation agent auxiliary agent 0.024~0.06m 3/ h.
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