Summary of the invention
In order to solve the problem, the invention provides a kind of active carbon electrode and using described electrode as the ultracapacitor of positive pole and negative pole.Specifically, the present invention has come by following technical solution.
1. an active carbon electrode, is characterized in that, described active carbon electrode is formed by stacking by aluminium foil substrate, conductive layer and active carbon material layer.
2. the active carbon electrode according to technical scheme 1, is characterized in that, after by stacked to described aluminium foil substrate, conductive layer and active carbon material adding, obtains through rolling process process.
3. the active carbon electrode according to technical scheme 1 or 2, is characterized in that, described conductive layer is obtained by electrically-conducting paint, and described electrically-conducting paint comprises graphite as electric conducting material and acetylene black.
4. the active carbon electrode according to technical scheme 3, is characterized in that, the granularity of described graphite is not higher than 5 microns, and the ratio accounting for described conductive layer is 90 quality % to 98 quality %.
5. the active carbon electrode according to technical scheme 3, is characterized in that, the thickness of described conductive layer is not higher than 30 microns.
6. the active carbon electrode according to technical scheme 3, is characterized in that, the surface that described electrically-conducting paint to be sprayed at described aluminium foil substrate by airless spraying technique by described conductive layer is formed.
Preferably, described electrically-conducting paint is prepared as follows: by described electric conducting material and butanone according to 1: 1 mass ratio mix, then adopt the process of colloid mill grinding technics to form.
In addition preferably, in spraying process, high-pressure pump operating pressure is controlled as 2.5Mpa ~ 4Mpa, and by the control errors of coating thickness at 1mg/cm
2in scope.
7. the active carbon electrode according to technical scheme 1 or 2, is characterized in that, described active carbon material layer comprises active carbon material, acetylene black and adhesive.
Preferably, in the gross mass of described active carbon material layer, the mass ratio of described active carbon material is 70% to 95%, and the mass ratio of described acetylene black is 5% to 30%, and the mass ratio of described adhesive is 5% to 10%.In addition preferably, described active carbon material layer adopts slurry coating processes or the preparation of diaphragm rolling mill practice.
8. the active carbon electrode according to technical scheme 7, is characterized in that, described active carbon material layer adopts the preparation of slurry coating processes.
Preferably, described adhesive is sodium carboxymethylcellulose.
In addition preferably, described slurry is adopted and is prepared with the following method: described active carbon material, acetylene black and the described sodium carboxymethylcellulose as adhesive stirred in water and obtain after colloid mill milled processed;
In addition preferably, described coating processes is the surface adopting blade coating mode described slurry to be coated on described conductive layer, and is 100 microns to 300 microns by the THICKNESS CONTROL of coated active carbon material layer.
9. the active carbon electrode according to technical scheme 7, is characterized in that, described active carbon material layer adopts the preparation of diaphragm rolling mill practice.
Preferably, described adhesive is polytetrafluoroethylene.
In addition preferably, described diaphragm is adopted and is prepared with the following method: described active carbon material, acetylene black and the described polytetrafluoroethylene as adhesive are stirred in benzinum formation after shearing and have flexible " dough " shape solid mixt, adopts rolling mode to make described solid mixt form diaphragm.
In addition preferably, described rolling mill practice is the surface described diaphragm being positioned over described conductive layer, and is 500 microns to 1000 microns by the THICKNESS CONTROL of the active carbon material layer of institute's rolling.
10, a ultracapacitor, is characterized in that, described ultracapacitor comprises positive pole, negative pole and shell; Described positive pole and negative pole are the active carbon electrode described in any one of technical scheme 1 to 9.
Preferably, superposition or winding become electrode cores successively for described positive pole and described negative pole; Described shell is stainless steel casing or aluminum shell, and is sealed with organic electrolyte.
The present invention proposes a kind of there is three-decker active carbon electrode, based on the ultracapacitor of described active carbon electrode and the manufacture method of described active carbon electrode and described ultracapacitor.The structure of described ultracapacitor is that activated carbon positive pole and activated carbon negative pole are superposed to successively or are wound as electrode cores and are sealed in stainless steel or aluminum shell configuration example as cylindrical or square structure, pour into organic electrolyte in the structure shown here, be assembled into hermetically sealed ultracapacitor thus.
The invention has the beneficial effects as follows the active carbon electrode by having three-decker, conductive layer is prepared by proposing airless spraying technique, and make active carbon material layer difficult drop-off, effectively improve electrode conductivity and structural strength, and then improve energy storage density and the reliability of capacitor, the ultracapacitor described in the present invention is at industrial uninterrupted power supply, motor vehicle, wind power generation, and the fields such as high-power military power supply, radio communication are widely used.
Embodiment
The present invention proposes a kind of novel active carbon electrode, based on the ultracapacitor of described active carbon electrode and their preparation method.Described active carbon electrode is by aluminium foil substrate, and conductive layer and the superposition of this three-decker of active carbon material layer are formed.Conductive adhesive layer comprises electrically conductive graphite and acetylene black, adopts the preparation of airless spraying technique.Described active carbon material layer comprises active carbon material, acetylene black and adhesive, and coating processes can be adopted to prepare, and diaphragm rolling mill practice also can be adopted to prepare.After rolling process process, novel active carbon electrode is formed after described three-decker superposition.Described capacitor, by activated carbon positive pole and activated carbon negative pole superposition or after being wound as electrode cores, to be sealed in stainless steel or aluminum shell configuration example as cylindrical structure or square structure, and after further filling electrolyte, to be assembled into ultracapacitor; Described activated carbon positive pole is identical with negative pole structure.Ultracapacitor based on manufacture of the present invention is expected to obtain extensive use at multiple fields such as electronics, automobile, space flight, military affairs.
Specifically, in a first aspect of the present invention, provide a kind of active carbon electrode, described active carbon electrode is formed by stacking by aluminium foil substrate, conductive layer and active carbon material layer.Preferably, after by stacked to described aluminium foil substrate, conductive layer and active carbon material adding, obtain through rolling process process.
Described conductive layer is obtained by electrically-conducting paint, such as, electrically-conducting paint is sprayed at aluminium foil substrate surface and is formed.Described electrically-conducting paint comprises graphite as electric conducting material and acetylene black.The granularity of the present invention to graphite has no particular limits, but preferably, the granularity of described graphite is not higher than 5 microns.In addition, the ratio that preferred described graphite accounts for described conductive layer is 90 quality % to 98 quality %, such as, be 90 quality %, 92 quality %, 94 quality %, 96 quality % or 98 quality %.The content of the present invention to acetylene black has no particular limits, but the ratio preferably accounting for described conductive layer is 2 quality % to 10 quality %, such as, be 2 quality %, 4 quality %, 6 quality %, 8 quality % or 10 quality %.
In addition preferably, described electrically-conducting paint is prepared as follows: by described electric conducting material and butanone according to such as 1: 1 mass ratio mix, then adopt the process of colloid mill grinding technics to form.Acetylene black add the problem that hardens that graphite can be avoided may to occur at aluminium foil surface.
In addition preferably, the thickness of described conductive layer not higher than 30 microns, such as, is 5 microns, 10 microns, 15 microns, 20 microns, 25 microns or 30 microns.
In addition preferably, described conductive layer can be formed by doctor blade process or airless spraying technique.Compared with spraying coating process, doctor blade process is applicable to producing in enormous quantities more, but the conductive layer thickness formed by blade coating is comparatively large, and occurs that the probability of coating shedding phenomenon is relatively large.In the present invention, the surface more preferably described electrically-conducting paint being sprayed at described aluminium foil substrate by airless spraying technique is formed.Compared with other techniques, airless spraying technique is prepared conductive layer and is had the advantages such as coating efficiency is high, film quality good, dope viscosity wide adaptability.Based on the electrically-conducting paint of the materials such as graphite in the moment leaving nozzle, with air high-speed impact, make coating fragmentation become uniform particulate, thus realize the atomization of coating, and firmly stick to the surface of foil substrate.In addition preferably, when adopting spraying coating process to spray, high-pressure pump operating pressure is controlled as 2.5Mpa ~ 4Mpa, and by the control errors of coating thickness at 1mg/cm
2in scope.
Compared with the two-layer structure extensively adopted with electrode of super capacitor, the introducing of described conductive layer can strengthen its adhesion strength while the Contact internal resistance strengthening active carbon material and aluminium foil, and then effectively improves the reliability of electrode.
In active carbon electrode of the present invention, active carbon material layer is prepared on the surface of described conductive layer further.Preferably, described active carbon material layer comprises active carbon material, acetylene black and adhesive; More preferably, in the gross mass of described active carbon material layer, the mass ratio of described active carbon material is 70% to 95%, such as, be 70%, 75%, 80%, 85%, 90% or 95%, the mass ratio of described acetylene black is 5% to 30%, and the mass ratio of described adhesive is 5% to 10%.
In addition preferably, described active carbon material layer adopts slurry coating processes or the preparation of diaphragm rolling mill practice.
When adopting slurry coating processes to prepare active carbon material layer, can be soluble in water and stir using the preferred sodium carboxymethylcellulose as adhesive in the present invention, then active carbon material and acetylene black is added, abundant stirring forms uniform sizing material, and then slurry is adopted the thorough refinement of colloid mill Ginding process and homogenizing.Such as blade coating mode is adopted by the slurry handled well to be coated in conductive layer surface uniformly.Part bulky grain each component in slurry is well-mixed can be pulverized grinding by colloid mill Ginding process simultaneously.Colloid mill Ginding process effectively can also drive away the bubble of slurry inside.In addition preferably, being 100 microns to 300 microns by the THICKNESS CONTROL of coated active carbon material layer, such as, is 100 microns, 150 microns, 200 microns, 250 microns or 300 microns.
When described active carbon material layer adopts diaphragm rolling mill practice to prepare, described adhesive is preferably polytetrafluoroethylene; In addition preferably, described diaphragm is adopted and is prepared with the following method: described active carbon material, acetylene black and the polytetrafluoroethylene as adhesive are stirred in benzinum formation after shearing and have flexible " dough " shape solid mixt, adopts rolling mode to make described solid mixt form diaphragm (being preferably formed flexible membrane).Compare slurry coating processes, diaphragm rolling mill practice effectively can improve electrode activity material with carbon element layer thickness, and then improves capacitor energy storage density.In addition preferably, described rolling mill practice is the surface described diaphragm being positioned over described conductive layer, and be 500 microns to 1000 microns by the THICKNESS CONTROL of the active carbon material layer of institute's rolling, be such as 500 microns, 600 microns, 700 microns, 800 microns, 900 microns or 300 microns.
After such as twin rollers roller process, active carbon electrode of the present invention is formed after aluminium foil substrate, conductive layer and this three-decker of active carbon material layer being superposed.
In a second aspect of the present invention, provide a kind of ultracapacitor, described ultracapacitor comprises positive pole, negative pole and shell; Described positive pole and negative pole are active carbon electrode of the present invention.Preferably, superposition or winding become electrode cores successively for described positive pole and described negative pole; In addition preferably, described shell is stainless steel casing or aluminum shell, and is sealed with organic electrolyte.It is further preferred that described ultracapacitor adopts identical described activated carbon positive pole and activated carbon negative pole.
Described electrode can adopt method such as thorn riveting or welding etc. to connect drainage strip, then after the techniques such as superposition, winding, electrode cores is formed, put into after drainage strip is connected with electrode terminal after stainless steel or aluminum shell connect top cover with calendering or welding manner and complete dry state encapsulation, by vacuum drying etc., processed is carried out to dry state packaging semi-finished product, at utmost to remove the moisture of capacitor internal, finally pour into nonaqueous electrolyte and after shutting liquid injection port, complete capacitor assembling.
The electrode structure of ultracapacitor, conductive layer airless spraying preparation technology and capacitor arrangement be as shown in the figure:
Fig. 1 conductive layer airless spraying preparation technology schematic diagram, wherein 1 is foil substrate, and 2 is electrically-conducting paint tank, and 3 is high-pressure pump, and 4 is paint delivery tube, and 5 is spray gun
Fig. 2 is electrode structure schematic diagram, and wherein 1 is aluminium foil substrate, and 6 is conductive layer, and 7 is active carbon material layer
Fig. 3 is supercapacitor structures schematic diagram, and wherein 8 is electrode cores, 9 drainage strips, and 10 is top cover, and 11 is electrode terminal, and 12 is shell, and 13 is liquid injection port
Embodiment
Be further detailed the preferred embodiment of the present invention by the following examples, but embodiment only for the purpose of illustration, can not be interpreted as the restriction to scope of the present invention, in other words, scope of the present invention is not limited to these embodiments.
Embodiment 1
Electrically-conducting paint preparing process process.Be fully to mix at 9: 1 in mass ratio by graphite and acetylene black, by gained mixture and butanone according to 1: 1 mass ratio fully mix formation electrically-conducting paint, adopt the mode of colloid mill grinding by abundant for described coating refinement and homogenizing.
Conductive layer preparation process.Adopt airless spraying technique to be uniformly sprayed by electrically-conducting paint and form conductive layer in the surface of aluminium foil, spraying coating process as shown in Figure 1, the coating (conductive layer) of spraying as shown in 6 in Fig. 2.In spraying process, pump pressure is 3Mpa, and conductive layer thickness prepared by spraying coating process is 20 microns, and spraying control errors is at 1mg/cm
2within scope.
Active carbon material layer coating preparation process.Sodium carboxymethylcellulose is soluble in water and stir, then add active carbon material and acetylene black, and fully stir and form uniform sizing material, and then slurry is adopted the thorough refinement of colloid mill Ginding process and homogenizing.Blade coating mode is adopted by the slurry handled well to be coated in conductive layer surface (as shown in Fig. 2 7) uniformly.Active carbon material, acetylene black and sodium carboxymethylcellulose mass ratio are respectively 85%, 7% and 8%, and the thickness of electrode material layer is 200 microns.
Active carbon electrode preparation process.Electrode is formed after above-mentioned three-decker is adopted twin rollers roller process.
Capacitor assembling technical process.As shown in Figure 3, prepared electrode is connected drainage strip 9 by thorn rivetting method, then with barrier film 7 through superposing and forming electrode cores 8 after the technique such as winding, put into after drainage strip is connected with electrode terminal 11 and complete dry state after stainless steel casing 12 connects top cover 10 in calendering mode and encapsulate, dry state packaging semi-finished product is carried out to the processed such as vacuum drying at utmost to remove the moisture of capacitor internal, finally pour into nonaqueous electrolyte and after shutting liquid injection port 13, complete capacitor assembling.
Embodiment 2 and 3
Adopt the mode similar to embodiment 1 to prepare electrode, difference is the parameter listed by table 1.
Embodiment 4
Electrically-conducting paint preparing process process.Be fully to mix graphite and acetylene black at 9: 1 by the two mass ratio, by the mixture of gained and butanone according to 1: 1 mass ratio fully mix formation electrically-conducting paint, adopt the mode of colloid mill grinding by abundant for coating refinement and homogenizing.
Conductive layer preparation process.Adopt airless spraying technique that electrically-conducting paint is coated on foil substrate surface uniformly, conductive layer thickness is 30 microns.
Active carbon material tunic sheet rolling process.Polytetrafluoroethylene is placed in benzinum and stirs, then add active carbon material and acetylene black and fully stir shear after formed there is certain flexible solid mixt, and then adopt milling method that solid mixt preparation is become flexible membrane.The diaphragm prepared is positioned over conductive layer surface, as shown in 7 in Fig. 2.Active carbon material, acetylene black and polytetrafluoroethylene mass ratio are respectively 85%, 5% and 10%, and thickness of electrode is 800 microns.
Active carbon electrode preparation process, forms electrode after above-mentioned three-decker is adopted twin rollers roller process.
Capacitor assembling technical process.As shown in Figure 3, prepared electrode is connected drainage strip 9 by welding manner, then with barrier film 7 through superposing and forming electrode cores 8 after the technique such as winding, put into after drainage strip is connected with electrode terminal 11 and complete dry state after aluminum shell 12 connects top cover 10 with welding manner and encapsulate, dry state packaging semi-finished product is carried out to the processed such as vacuum drying at utmost to remove the moisture of capacitor internal, finally pour into nonaqueous electrolyte and after shutting liquid injection port 13, complete capacitor assembling.
Embodiment 5 and 6
Adopt the mode similar to embodiment 2 to prepare the electrode of embodiment 2 and 3, difference is the parameter listed by table 1.
The parameter adopted in each embodiment of table 1
Measure the energy storage density of the adhesion strength of the active carbon material in electrode obtained in each embodiment and foil substrate and obtained ultracapacitor, discharge power and working life, result is as shown in table 2 below.
Electrode obtained in each embodiment of table 2 and the performance index of ultracapacitor
Embodiment |
Adhesion strength (MPa) |
Energy storage density (Wh/kg) |
Discharge power (kW/kg) |
Working life (ten thousand times) |
Embodiment 1 |
0.10 |
4.6 |
6.0 |
50 |
Embodiment 2 |
0.11 |
4.3 |
6.7 |
50 |
Embodiment 3 |
0.11 |
4.8 |
6.2 |
50 |
Embodiment 4 |
0.13 |
5.3 |
6.5 |
50 |
Embodiment 5 |
0.13 |
5.0 |
6.9 |
50 |
Embodiment 6 |
0.12 |
5.6 |
6.4 |
50 |
Note: adhesion strength is the adhesion strength in obtained active carbon electrode between active carbon material and foil substrate; Energy storage density, discharge power and working life are the energy storage density of obtained ultracapacitor, discharge power and working life.