CN101839656A - 一种套管式高效泡沫金属换热器 - Google Patents
一种套管式高效泡沫金属换热器 Download PDFInfo
- Publication number
- CN101839656A CN101839656A CN200910047698A CN200910047698A CN101839656A CN 101839656 A CN101839656 A CN 101839656A CN 200910047698 A CN200910047698 A CN 200910047698A CN 200910047698 A CN200910047698 A CN 200910047698A CN 101839656 A CN101839656 A CN 101839656A
- Authority
- CN
- China
- Prior art keywords
- foam metal
- tube
- heat exchanger
- pipe
- sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000006260 foam Substances 0.000 title claims abstract description 45
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 40
- 239000002184 metal Substances 0.000 title claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000007788 liquid Substances 0.000 claims abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 13
- 239000004411 aluminium Substances 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound 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Abstract
本发明涉及一种套管式高效泡沫金属换热器，包括外管和内管，所述外管与内管之间填充有泡沫金属。所述泡沫金属是通孔洞的，其孔洞为0.05mm-5mm，可供气体或液体介质流通，并且该泡沫金属采用的材料与内、外管的材料相同或不同。所述内管是光管、螺纹管、内肋管或带有扰流片的管子。本发明的高效套管式换热器可满足各种换热领域中应用的需求，具有很好的市场前景。
Description
一种套管式高效泡沬金属换热器
技术领域
[0001] 本发明涉及一种金属换热器，具体涉及一种广泛应用于工业设备中的套管式高效泡沫金属换热器。
背景技术
[0002] 套管式换热器用于内、外管内流体的换热，是一种广泛用于制冷空调、化工、动力 等领域的换热器。近几年来，随着社会的发展，资源逐渐开始紧缺，提高资源的利用率已成 为当务之急。相对于其他形式的换热器而言，虽然套管式换热器有使用压力高、可靠性高等 优点，但其换热效率还不够高，体积也不够小。所以急切需要一种既保留原有套管式换热器 的优点，又提高其效率的新式套管式换热器。
发明内容
[0003] 本发明所要解决的技术问题是提供一种套管式高效泡沫金属换热器，以此来改善 普通套管式换热器热效率不够高的问题。
[0004] 为了达到上述目的，本发明采用以下技术方案来实现：
[0005] 一种套管式高效泡沫金属换热器，包括外管和内管，所述外管与内管之间填充有 泡沫金属。
[0006] 所述泡沫金属是通孔洞的，可供气体或液体介质流通。
[0007] 所述泡沫金属的孔洞为0. 05mm-5mm。
[0008] 所述泡沫金属采用的材料与内、外管的材料相同或不同。
[0009] 所述泡沫金属为泡沫铜、泡沫铝、泡沫铁、泡沫镍中的一种或多种。
[0010] 所述内管是光管、螺纹管、内肋管或带有扰流片的管子。
[0011] 一般来说，提高套管式换热器的换热效率，主要是从增加套管式换热器的换热面 积入手。在有相变的换热器中，总是有某一侧的换热系数很小，强化换热所必须做的是强化 换热较弱的一侧。因此，本发明采用在套管式换热器外管和内管之间填充泡沫金属，这种结 构可以大大增加换热面积。而原先换热较强的一侧，采用光管、肋片或扰流片等结构，就可 以达到很好的效果，以此在保留原有套管式换热器使用压力高、可靠性高等优点的基础上， 提高了整个套管式换热器的换热率。
[0012] 本发明所用的泡沫金属，采用将泡沫塑料粗化、化学预镀，接着将金属电镀在泡沫 塑料上后，通过热处理将泡沫塑料气化方法制成；或者采用液态金属注入发泡剂法、渗流铸 造法、熔模铸造法或固体粉末冶金法或填加球料法制备而成。所制得的泡沫金属具有热传 导性能好、比表面积大、密度小、机械性能及加工性能好等特点；并且该泡沫金属材料内部 具有大量的三维立体孔状结构，这种结构可以显著增加换热面积。
[0013] 本发明的高效套管式换热器可以满足各种换热领域中应用的需求，具有很好的市 场前景。附图说明
[0014] 以下结合附图和具体实施方式来进一步说明本发明。
[0015] 图1为本发明的结构示意图。
[0016] 图2为图1沿A-A，面的剖视图。 具体实施方式
[0017] 为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结 合具体图示，进一步阐述本发明。
[0018] 实施例1
[0019] 如图1所示，为本发明套管式高效泡沫金属换热器的结构示意图，由外管1和内管 3组成，其中外管1与内管3之间填充有泡沫金属2，该泡沫金属2所采用的材料与内、外管 的材料相同，都为金属铜；并且该泡沫金属2是通孔的，该孔洞为0. 05mm-5mm，可供气体或 液体介质流通。
[0020] 如图2所示，为图1沿A-A’面的剖面图，在内管3内设有肋片或扰流片4。
[0021] 工作时，气体或液体介质B在内管3内流动，气体或液体介质C在外管1和内管3 之间的泡沫金属2里流动。两种介质B和C可以顺流，也可以逆流，在流动中相互换热。由 于外管1和内管3之间填充有泡沫金属2，所以介质C流动侧的换热被泡沫金属2这种结构 强化。而介质B流动侧通过内管3内的肋片或扰流片4来强化换热。其换热效率较普通的 套管式换热器有明显的提高。
[0022] 实施例2-4
[0023] 本实施例的套管式高效泡沫金属换热器的结构与实施例1相同，区别在于本实施 例中的泡沫金属2为金属铝、铁或镍，内、外管材料为金属铜。
[0024] 实施例5-8
[0025] 本实施例的套管式高效泡沫金属换热器的结构与实施例1相同，区别在于本实施 例中的泡沫金属2为金属铜、铝、铁或镍，内、外管材料为金属铝。
[0026]实施例 9-12
[0027] 本实施例的套管式高效泡沫金属换热器的结构与实施例1相同，区别在于本实施 例中的泡沫金属2为金属铜、铝、铁或镍，内、外管材料为金属铁。
[0028]实施例 13-16
[0029] 本实施例的套管式高效泡沫金属换热器的结构与实施例1相同，区别在于本实施 例中的泡沫金属2为金属铜、铝、铁或镍，内、外管材料为金属镍。
[0030] 以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术 人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本 发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变 化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其 等效物界定。
Claims (6)
- 一种套管式高效泡沫金属换热器，包括外管和内管，其特征在于，所述外管与内管之间填充有泡沫金属。
- 2.根据权利要求1所述的金属换热器，其特征在于，所述泡沫金属是通孔洞的，可供气 体或液体介质流通。
- 3.根据权利要求2所述的金属换热器，其特征在于，所述泡沫金属的孔洞为 0. 05mm-5mm。
- 4.根据权利要求1所述的金属换热器，其特征在于，所述泡沫金属采用的材料与内、外 管的材料相同或不同。
- 5.根据权利要求1至4任一项所述的金属换热器，其特征在于，所述泡沫金属为泡沫 铜、泡沫铝、泡沫铁、泡沫镍中的一种或多种。
- 6.根据权利要求1或4所述的金属换热器，其特征在于，所述内管是光管、螺纹管、内肋 管或带有扰流片的管子。
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| CN102853475A (zh) * | 2011-06-28 | 2013-01-02 | 天津市盛大统领科技有限公司 | 铜管铝翘片节能电散热器 |
| CN103245134A (zh) * | 2013-04-26 | 2013-08-14 | 西安交通大学 | 一种用于制冷空调系统的回热器 |
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| CN104949563A (zh) * | 2015-06-19 | 2015-09-30 | 中国石油大学(华东) | 一种梯密度金属泡沫换热管 |
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| CN102226548A (zh) * | 2011-05-31 | 2011-10-26 | 杨强 | 水暖-电热两用相变铜铝复合柱翼型散热器 |
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| CN103245134A (zh) * | 2013-04-26 | 2013-08-14 | 西安交通大学 | 一种用于制冷空调系统的回热器 |
| CN103245134B (zh) * | 2013-04-26 | 2015-08-26 | 西安交通大学 | 一种用于制冷空调系统的回热器 |
| CN104174835A (zh) * | 2014-06-25 | 2014-12-03 | 华南理工大学 | 一种提高流体与模具热交换效率的方法及其装置 |
| CN104174835B (zh) * | 2014-06-25 | 2016-02-24 | 华南理工大学 | 一种提高流体与模具热交换效率的方法及其装置 |
| CN104949563A (zh) * | 2015-06-19 | 2015-09-30 | 中国石油大学(华东) | 一种梯密度金属泡沫换热管 |
| CN106382832A (zh) * | 2016-10-17 | 2017-02-08 | 平湖迈柯罗新材料有限公司 | 一种用于剪切变稀型流体的冷凝管 |
| CN107120883A (zh) * | 2017-05-19 | 2017-09-01 | 浙江海洋大学 | 一种可提高蒸发器效率的海水流化冰设备 |
| CN108151556A (zh) * | 2017-12-20 | 2018-06-12 | 珠海格力电器股份有限公司 | 一种换热器及其制作方法 |
| CN109029035A (zh) * | 2018-05-17 | 2018-12-18 | 上海电力学院 | 采用泡沫铜材料的管壳式热交换器 |
| CN112595148A (zh) * | 2020-12-08 | 2021-04-02 | 大连理工大学 | 基于泡沫金属的s型管束交叉流式管壳换热器 |
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