CN101837610B - Grouting and lapping machine for outer wall insulation boards - Google Patents
Grouting and lapping machine for outer wall insulation boards Download PDFInfo
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- CN101837610B CN101837610B CN2010101759321A CN201010175932A CN101837610B CN 101837610 B CN101837610 B CN 101837610B CN 2010101759321 A CN2010101759321 A CN 2010101759321A CN 201010175932 A CN201010175932 A CN 201010175932A CN 101837610 B CN101837610 B CN 101837610B
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- pressure roller
- grouting
- conveyer belt
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- cement
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Abstract
The invention discloses a grouting and lapping machine for outer wall insulation boards. Along the advancing direction of a workpiece conveyer belt, a grouting station, a lapping station and a secondary grouting position are sequentially arranged on a chassis, the grouting station smears cement slurry on workpieces, the lapping station spreads a reinforcing mesh fabric on the cement slurry surface, and another layer of cement slurry is then smeared on the mesh fabric. Since the machine sequentially carries out the processes of primary grouting, lapping and secondary grouting together, the cement bodies can be organically integrated with the mesh fabric, the uniformity of the covering layer is improved, the strength of the cement surface of polystyrene insulation material is enhanced, and cement product-filled interlayers do not need to be separately constructed by the conventional technique. Secondly, since the three processes are carried out in one step, the working efficiency and the product quality are increased, the labor intensity is reduced, and the production cost is decreased.
Description
Technical field:
The present invention relates to a kind of grouting and lapping machine for outer wall insulation boards.
Background technology:
The applicant's (the patent No.: ZL2007101353674 of patent formerly, patent name: external wall heat insulation decorative board concealed anchor bolt and integral quick-mounting board for external wall heat insulation and decoration) a kind of external wall insulation is disclosed, pre-buried and simultaneously be extruded with crab-bolt in the warming plate at it, during construction crab-bolt is inserted in the anchor hole of reserving on the body of wall, the another side of warming plate is coated with the cement of 3～4mm thickness and strengthens screen cloth, after polishing through cutting, this laminar surface carries out the spraying of finish paint again, wherein apply cement and strengthen screen cloth three process is arranged, at first smear one deck cement, layer overlay strengthens screen cloth on cement then, on the enhancing screen cloth, smear one deck cement more at last, existing form of construction work all is manually-operated, does not have available equipment in the market.
Summary of the invention:
For overcoming the defective of prior art, the object of the present invention is to provide a kind of grouting and lapping machine for outer wall insulation boards, above-mentioned three process once can be finished, improved work efficiency and product quality, improved labour intensity, reduced production cost.
Technical solution problem of the present invention adopts following technical scheme:
Grouting and lapping machine for outer wall insulation boards along the direction of advance of workpiece transfer device, sets gradually starching station, online station and secondary starching station on frame;
Described starching station comprises is located at the cement slurry hopper on the methods, rack on the described conveyer belt, described hopper discharging opening is provided with discharging device, described discharging device is controlled near switch by the hopper below, and on the direction of advance of described conveyer belt, the rear of described hopper is provided with squeegee;
Described online station comprises that level is located at pressure roller that can rotate in opposite directions on the methods, rack and pressure roller two on the conveyer belt, described pressure roller two is driven by friction pulley, friction pulley is in described conveyer belt below and is driven by conveyer belt, and the axle of described pressure roller one and pressure roller two is perpendicular to the direct of travel of described conveyer belt; Strengthen the screen cloth let off roll and be located at rotationally on the described frame, described enhancing screen cloth is from passing between described pressure roller one and the pressure roller two and on the cement mortar face that is tiled in warming plate by both clampings;
Described secondary starching station has and the identical structure of aforementioned starching station.
Design feature of the present invention also is:
Described hopper discharging opening is provided with and rolls barrel, the interval is installed with some blades on the periphery of barrel rolling, with described coaxial vee-pulley and the electromagnetic clutch of being provided with of barrel that roll, described vee-pulley is by the drive wheel of described conveyer belt, describedly control described electromagnetic clutch near switch and whether drive the described barrel that rolls with the described vee-pulley of further control and rotate, the gap of described cement slurry between described blade falls when rolling barrel and rotate.
The coaxial gear one that is provided with of described friction pulley is located at gear two and described gear one engagement on the frame, the described gear two coaxial sprocket wheels one that are provided with, with the coaxial sprocket wheel two of described pressure roller two by sprocket wheel one by chain drive.
The bearing block of the rotating shaft of described pressure roller two is fixedly arranged on the small rack, the top of small rack is connected on the described frame by extension spring, sidepiece at described small rack is provided with spherical guide longitudinally, and the track base that mates with described spherical guide vertically is fixed on the described frame; Also be fixedly connected with the screw rod that vertically passes described frame on the described small rack, the nut on screw rod and top thereof forms the suspention of described small rack is supported.
Compared with the prior art, beneficial effect of the present invention is embodied in:
The present invention puts a starching, online, secondary starching three process to finish successively together, making becomes organic one between cement slurry and the enhancing screen cloth, improved tectal uniformity, improved the intensity of the cement surface of polyphenylene heat insulation slab, broken the traditional handicraft cement products and filled the technology that interlayer often separates construction.Because this three process is once finished, and has improved work efficiency and product quality, has improved labour intensity, has reduced production cost.
The bearing block of pressure roller two rotating shafts of the present invention is installed on the small rack, small rack is suspended in the below of frame by extension spring, and carry out spacing to vertically moving of small rack with spherical guide, when strengthening screen cloth in uneven thickness, the length travel by pressure roller two changes the precompression between itself and the pressure roller one.And small rack also suspends support by screw rod, nut in midair to it, can protect pressure roller two unlikely coming off when extension spring was lost efficacy, and has shared its service life of stressed prolongation of extension spring simultaneously.
Adopt 2800 workpiece semi-finished product of present device split run daily output " polyphenyl board exterior wall insulation fast-assembling plate ", i.e. the uninterruptedly continuous operation of 2000 square metres production capacity, and this equipment has improved operating efficiency greatly.
Description of drawings:
Fig. 1 is a structural representation of the present invention; Fig. 2 is the A portion enlarged drawing of Fig. 1; Fig. 3 is the B portion enlarged drawing of Fig. 1.
Number in the figure: 1 workpiece, 2 conveyer belts, 3 near switch, 4 electromagnetic clutch, 5 roll barrel, 6 hoppers, 7 vee-pulleys, 8 V-belts, 9 squeegees, 10 friction pulleys, 11 gears, one, 12 sprocket wheel two, 13 pressure rollers, two, 14 pressure rollers, one, 15 let off roll, 16 small racks, 17 spherical guides, 18 extension springs, 19 screw rods, 20 gears two, 21 columns, pressure roller on 22,23 snub pulleys.
Below pass through the specific embodiment, and the invention will be further described in conjunction with the accompanying drawings.
The specific embodiment:
Embodiment: in conjunction with Fig. 1-3, grouting and lapping machine for outer wall insulation boards along the direction of advance of workpiece transfer device, sets gradually starching station, online station and secondary starching station on frame.
A portion is the first road starching station in the diagram, on methods, rack on the conveyer belt 2, be installed with cement slurry hopper 6, the hopper discharging opening is provided with and rolls barrel 5, be installed with some blades on its periphery at interval, the gap of cement slurry between blade falls when rolling barrel 5 and rotating, and the discharging opening that rolls barrel 5 blade shutoff hopper when static does not allow cement slurry fall.With roll barrel 5 coaxial vee-pulley 7 and the electromagnetic clutch 4 of being provided with, hopper below near switch 3 to electromagnetic clutch 4 input electrical signals, vee-pulley 7 drives and rolls barrel 5 and rotate when the electromagnetic clutch conducting, vee-pulley dallies when electromagnetic clutch disconnects.Intermediate cam belt wheel 7 specifically is set drives, and the V-belt can be by the drive unit driven in synchronism of conveyer belt 2 by V-belt 8.
B portion is the online station in the diagram, friction pulley 10 is located at the below of conveyer belt 2 and by the conveyer belt friction-driven, with the coaxial gear 1 that is provided with of friction pulley, gear 2 20 is located on the frame and gear one engaged transmission, the gear 2 20 coaxial sprocket wheels one that are provided with, sprocket wheel one is by the coaxial sprocket wheel 2 12 of chain drive and pressure roller 2 13, rotating in opposite directions and between forms precompression and carries the enhancing screen cloth with clamping on pressure roller 2 13 and the frame from dynamic pressure roller 1, shown in the figure, the let off roll 15 that strengthens screen cloth is located on the frame, realizes unreeling by strengthening screen cloth drive rotation.
In conjunction with Fig. 3, the bearing block of the rotating shaft of pressure roller 2 13 is fixedly arranged on the small rack 16, and the top of small rack is connected on the frame by extension spring 18, is provided with spherical guide 17 longitudinally at the sidepiece of small rack, vertically is fixed on the frame with the track base of spherical guide coupling; Also be fixedly connected with the screw rod 19 that vertically passes frame on small rack 16, the nut on screw rod and top thereof forms the suspention of small rack 16 is supported.
In specifically being provided with, the precompression between pressure roller 1 and the pressure roller 23 is adjusted into slightly and rotates needed drawing force greater than let off roll 15, and this precompression is from the change of pressure roller-14 with the centre-to-centre spacing of pressure roller 2 13.Pressure roller one fixed-site is constant, and the small rack 16 that supports pressure roller 2 13 can be along the track base vertical motion.Horizontal range between design pressure roller two and the pressure roller one is less than both centre-to-centre spacing, when two pressure roller axis horizontal ranges near the time, gap smaller, precompression becomes greatly when strengthening screen cloth and passing, otherwise diminishes.The effect of extension spring 18 is can micro-ly adjust the gap of pressing two rollers when enhancing screen cloth thickness changes, and guarantees that net surface structure intensity is injury-free.Test-run a machine reaches desirable precompression back nut hanging screw 19, and extension spring damaged when losing efficacy to play a protective role.
The main purpose of each gear, chain gear transmission is to change the direction of motion that strengthens screen cloth, makes that the enhancing screen cloth is consistent with the workpiece motion s direction, and makes to the transmission that strengthens screen cloth more reliable.
Among Fig. 1, on the direct of travel of conveyer belt 2, what be in online station rear is secondary starching station, its structure is with a starching station, in the concrete assembling, rolling barrel and can being driven by friction pulley of secondary starching station also can be by the drive wheel of conveyer belt 2 other ends.
In specifically being provided with, direct of travel along conveyer belt 2, on frame, be provided with some columns 21, column is provided with pressure roller 22 and snub pulley 23, and last pressure roller 22 is clamped in workpiece 1 on the conveyer belt with snub pulley 23, skids on conveyer belt to avoid workpiece, last pressure roller 22 can be live roll, it is located in the waist hole of offering on the column, adjusting the spacing between pressure roller 22 and the snub pulley 23, and then adjusts both chucking powers to workpiece.
In the work, workpiece 1 is advanced with conveyer belt 2, when arriving hopper 6 belows, make its conducting for electromagnetic clutch 4 signals of telecommunication near switch 3, vee-pulley 7 drives and rolls barrel 5 rotations, cement slurry falls from hopper 6 discharging openings and spreads upon on the workpiece, and by a plurality of squeegees 9 stricklings at rear, the workpiece that is coated with the ground floor cement slurry continues to move ahead with conveyer belt, when arriving friction pulley 10 places, conveyer belt 2 increases and the rotation of driving friction pulley with the frictional force of friction pulley 10, simultaneously pressure roller 2 13 and pressure roller 1 rotate in opposite directions and will strengthen screen cloth and cover on the ground floor cement mortar face, workpiece continues to enter secondary starching station, repeats the cement starching process of the first road station, and smears second layer cement slurry on the enhancing screen cloth.A plurality of workpiece can be produced continuously in end to end realization, 2800 of split run daily outputs, and promptly 2000 square metres production capacity has improved operating efficiency greatly.
Claims (4)
1. grouting and lapping machine for outer wall insulation boards is characterized in that the direction of advance along workpiece transfer device, sets gradually starching station, online station and secondary starching station on frame;
Described starching station comprises is located at the cement slurry hopper on the methods, rack on the described conveyer belt, described hopper discharging opening is provided with discharging device, described discharging device is controlled near switch by the hopper below, and on the direction of advance of described conveyer belt, the rear of described hopper is provided with squeegee;
Described online station comprises that level is located at pressure roller that can rotate in opposite directions on the methods, rack and pressure roller two on the conveyer belt, described pressure roller two is driven by friction pulley, friction pulley is in described conveyer belt below and is driven by conveyer belt, and the axle of described pressure roller one and pressure roller two is perpendicular to the direct of travel of described conveyer belt; Strengthen the screen cloth let off roll and be located at rotationally on the described frame, described enhancing screen cloth is from passing between described pressure roller one and the pressure roller two and on the cement mortar face that is tiled in warming plate by both clampings;
Described secondary starching station has and the identical structure of aforementioned starching station.
2. grouting and lapping machine for outer wall insulation boards according to claim 1, it is characterized in that, described hopper discharging opening is provided with and rolls barrel, the interval is installed with some blades on the periphery of barrel rolling, with described coaxial vee-pulley and the electromagnetic clutch of being provided with of barrel that roll, described vee-pulley is by the drive wheel of described conveyer belt, describedly control described electromagnetic clutch near switch and whether drive the described barrel that rolls with the described vee-pulley of further control and rotate, the gap of described cement slurry between described blade falls when rolling barrel and rotate.
3. grouting and lapping machine for outer wall insulation boards according to claim 1, it is characterized in that, the coaxial gear one that is provided with of described friction pulley, be located at gear two and described gear one engagement on the frame, the described gear two coaxial sprocket wheels one that are provided with, with the coaxial sprocket wheel two of described pressure roller two by sprocket wheel one by chain drive.
4. grouting and lapping machine for outer wall insulation boards according to claim 3, it is characterized in that, the bearing block of the rotating shaft of described pressure roller two is fixedly arranged on the small rack, the top of small rack is connected on the described frame by extension spring, sidepiece at described small rack is provided with spherical guide longitudinally, and the track base that mates with described spherical guide vertically is fixed on the described frame; Also be fixedly connected with the screw rod that vertically passes described frame on the described small rack, the nut on screw rod and top thereof forms the suspention of described small rack is supported.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101759321A CN101837610B (en) | 2010-05-12 | 2010-05-12 | Grouting and lapping machine for outer wall insulation boards |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101759321A CN101837610B (en) | 2010-05-12 | 2010-05-12 | Grouting and lapping machine for outer wall insulation boards |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101837610A CN101837610A (en) | 2010-09-22 |
| CN101837610B true CN101837610B (en) | 2011-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101759321A Expired - Fee Related CN101837610B (en) | 2010-05-12 | 2010-05-12 | Grouting and lapping machine for outer wall insulation boards |
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| CN (1) | CN101837610B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4194946A (en) * | 1976-10-28 | 1980-03-25 | Asahi Glass Company, Ltd. | Process for continuously preparing fiber reinforced cement |
| IT1111935B (en) * | 1978-03-16 | 1986-01-13 | Clear Theodore E | PROCEDURE AND EQUIPMENT FOR THE MANUFACTURE OF PANELS FOR BUILDING |
| CN2598732Y (en) * | 2003-02-28 | 2004-01-14 | 熊振国 | Multifunctional light composite insulated wallboard forming machine |
| CN1172062C (en) * | 2002-12-30 | 2004-10-20 | 沈阳建宝丽新型建材有限公司 | Process and equipment for producing external adhesive type composite plate |
| CN2774760Y (en) * | 2005-03-29 | 2006-04-26 | 杨彦林 | Polyphenyl sandwich composite heat insulation board forming device |
| JP4166303B2 (en) * | 1997-08-14 | 2008-10-15 | 株式会社三共 | Bullet ball machine |
| CN100586686C (en) * | 2007-09-20 | 2010-02-03 | 杨玉霞 | Compound thermal insulation wall plate and external wall heat-insulation board producing line |
| CN201679214U (en) * | 2010-05-12 | 2010-12-22 | 合肥乐千年涂料有限公司 | Outer-wall heat preservation plate slurry and net feeding machine |
-
2010
- 2010-05-12 CN CN2010101759321A patent/CN101837610B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4194946A (en) * | 1976-10-28 | 1980-03-25 | Asahi Glass Company, Ltd. | Process for continuously preparing fiber reinforced cement |
| IT1111935B (en) * | 1978-03-16 | 1986-01-13 | Clear Theodore E | PROCEDURE AND EQUIPMENT FOR THE MANUFACTURE OF PANELS FOR BUILDING |
| JP4166303B2 (en) * | 1997-08-14 | 2008-10-15 | 株式会社三共 | Bullet ball machine |
| CN1172062C (en) * | 2002-12-30 | 2004-10-20 | 沈阳建宝丽新型建材有限公司 | Process and equipment for producing external adhesive type composite plate |
| CN2598732Y (en) * | 2003-02-28 | 2004-01-14 | 熊振国 | Multifunctional light composite insulated wallboard forming machine |
| CN2774760Y (en) * | 2005-03-29 | 2006-04-26 | 杨彦林 | Polyphenyl sandwich composite heat insulation board forming device |
| CN100586686C (en) * | 2007-09-20 | 2010-02-03 | 杨玉霞 | Compound thermal insulation wall plate and external wall heat-insulation board producing line |
| CN201679214U (en) * | 2010-05-12 | 2010-12-22 | 合肥乐千年涂料有限公司 | Outer-wall heat preservation plate slurry and net feeding machine |
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| Publication number | Publication date |
|---|---|
| CN101837610A (en) | 2010-09-22 |
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Granted publication date: 20111123 Termination date: 20180512 |