CN101837403A - Alignment pressure head - Google Patents

Alignment pressure head Download PDF

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Publication number
CN101837403A
CN101837403A CN 201010112265 CN201010112265A CN101837403A CN 101837403 A CN101837403 A CN 101837403A CN 201010112265 CN201010112265 CN 201010112265 CN 201010112265 A CN201010112265 A CN 201010112265A CN 101837403 A CN101837403 A CN 101837403A
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groove
radius
pipe body
indenter
grooves
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CN 201010112265
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CN101837403B (en
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刘小刘
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Xian Shiyou University
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Xian Shiyou University
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Abstract

一种校直压头,包括一压头本体,压头本体校直面包括三种尺寸的槽,三种尺寸的槽分别为R1槽、R2槽和R3槽,R1槽半径比R2槽半径大2-4毫米,R3槽半径大于R2槽半径,并依喇叭口状与R2槽相交,R1槽内圆上设置有硬橡胶垫,在校直过程中,压头本体与弯曲的管体接触,渐渐将管体压直,由于三种尺寸的槽均比被校直管体外圆半径略大,当管体受到压力变形时,管体与装有硬橡胶垫的R1槽和R2槽在弹性变形范围内紧密贴合,从而大大的增加了被校直管体与压头的接触面积,防止了局部变形;由于本发明设置有R3槽,当反变形时,管体不会被压头两侧局部压伤。

Figure 201010112265

A straightening indenter includes an indenter body, and the straightening surface of the indenter body includes grooves of three sizes, the grooves of which are R1 groove, R2 groove and R3 groove respectively, and the radius of the R1 groove is 2 larger than the radius of the R2 groove -4 mm, the radius of R3 groove is larger than the radius of R2 groove, and intersects with R2 groove according to the shape of the bell mouth. There is a hard rubber pad on the inner circle of R1 groove. During the straightening process, the indenter body contacts with the curved pipe body, gradually Press the pipe body straight, since the grooves of the three sizes are slightly larger than the outer circle radius of the straightened pipe body, when the pipe body is deformed by pressure, the pipe body and the R1 groove and R2 groove equipped with hard rubber pads are within the elastic deformation range The inside is tightly fitted, thereby greatly increasing the contact area between the straightened pipe body and the indenter, and preventing local deformation; because the invention is provided with R3 grooves, when the deformation is reversed, the pipe body will not be partially deformed by the two sides of the indenter. crushed.

Figure 201010112265

Description

一种校直压头 a straightening head

技术领域technical field

本发明涉及一种校直机构部件,特别涉及一种校直压头。The invention relates to a straightening mechanism component, in particular to a straightening pressure head.

背景技术Background technique

圆形管体发生弯曲时需要校直,现有的校直机构一般选用V型压头,将管体两端支起,管体上翘部分的中部用V型压头施加压力使管体发生弯曲变形以达到校直目的。此种方法在工业生产中被广泛使用,但这种校直方法的主要缺点为:V型压头接触管体由两点接触进而转为两条线的接触,接触面积过小,使许多管体在校直过程中局部产生凹陷变形。When the circular pipe body is bent, it needs to be straightened. The existing straightening mechanism generally uses a V-shaped indenter to support the two ends of the pipe body. Bend and deform for straightening purposes. This method is widely used in industrial production, but the main disadvantage of this straightening method is: the V-shaped indenter contacts the tube body from two points to two lines, and the contact area is too small, making many tubes The body is partially concave and deformed during the straightening process.

发明内容Contents of the invention

为了克服上述现有技术的缺陷,本发明的目的在于提供一种校直压头,在校直过程中,由线的接触转换为面的接触,接触面积大,避免了管体在校直过程中的局部变形。In order to overcome the above-mentioned defects in the prior art, the object of the present invention is to provide a straightening pressure head, in the straightening process, the contact of the line is converted into the contact of the surface, the contact area is large, and the pipe body is avoided in the straightening process. local deformation in .

为了达到上述目的,本发明的技术方案是这样实现的:一种校直压头,包括一压头本体1,压头本体1校直面包括三种尺寸的槽,三种尺寸的槽分别为R1槽、R2槽和R3槽,R1槽半径比R2槽半径大2-4毫米,R3槽半径大于R2槽半径,并依喇叭口状与R2槽相交,R1槽内圆上设置有硬橡胶垫2。In order to achieve the above object, the technical solution of the present invention is achieved as follows: a straightening indenter includes an indenter body 1, and the straightening surface of the indenter body 1 includes grooves of three sizes, and the grooves of the three sizes are respectively R1 Groove, R2 groove and R3 groove, the radius of R1 groove is 2-4mm larger than the radius of R2 groove, the radius of R3 groove is larger than the radius of R2 groove, and intersects with R2 groove according to the shape of the bell mouth, and there is a hard rubber pad 2 on the inner circle of R1 groove .

所述的R1槽内圆半径比被校直管体外圆半径大2.3-5毫米,R2槽内圆半径比被校直管体外圆半径大0.3-1毫米,R3槽内圆半径比被校直管体外圆半径大2-4毫米,并依喇叭口状与R2槽相交。The inner radius of the R1 groove is 2.3-5 mm larger than the outer diameter of the pipe to be straightened, the inner radius of the R2 groove is 0.3-1 mm larger than the outer diameter of the straightened pipe, and the inner radius of the R3 groove is larger than the outer diameter of the straightened pipe. The radius of the outer circle of the tube is 2-4 mm larger, and intersects with the R2 groove in a bell-shaped shape.

由于本发明的R1槽内圆上设置有硬橡胶垫2,管体在校直时,局部不会发生变形;由于三种尺寸的槽均比被校直管体外圆半径略大,当管体受到压力变形时,管体与装有硬橡胶垫2的R1槽和R2槽在弹性变形范围内紧密贴合,从而大大的增加了被校直管体与压头的接触面积,防止了局部变形;由于本发明设置有R3槽,当反变形时,管体不会被压头两侧局部压伤。Because the inner circle of the R1 groove of the present invention is provided with a hard rubber pad 2, the pipe body will not be partially deformed when it is straightened; because the grooves of the three sizes are slightly larger than the outer circle radius of the straightened pipe body, when the pipe body When subjected to pressure deformation, the pipe body and the R1 groove and R2 groove equipped with hard rubber pad 2 are closely fitted within the elastic deformation range, thereby greatly increasing the contact area between the straightened pipe body and the indenter, and preventing local deformation ; Since the present invention is provided with the R3 groove, when the anti-deformation occurs, the pipe body will not be partially crushed by both sides of the indenter.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.

图2是图1的侧视图。FIG. 2 is a side view of FIG. 1 .

具体实施方式Detailed ways

下面结合附图对本发明的结构原理和工作原理作详细叙述。The structural principle and working principle of the present invention will be described in detail below in conjunction with the accompanying drawings.

参照图1、图2,一种校直压头,包括一压头本体1,压头本体1校直面包括三种尺寸的槽,三种尺寸的槽分别为R1槽、R2槽和R3槽,R1槽半径比R2槽半径大2-4毫米,R3槽半径大于R2槽半径,并依喇叭口状与R2槽相交,R1槽内圆上设置有硬橡胶垫2,管体在校直时,局部不会发生变形;R1槽内圆半径比被校直管体外圆半径大2.3-5毫米,R2槽内圆半径比被校直管体外圆半径大0.3-1毫米,R3槽内圆半径比被校直管体外圆半径大2-4毫米,并依喇叭口状与R2槽相交,当管体受到压力变形时,管体与装有硬橡胶垫2的R1槽和R2槽在弹性变形范围内紧密贴合,从而大大的增加了被校直管体与压头的接触面积,防止了局部变形,R3槽是防止管体反变形时不会被压头两侧局部压伤。Referring to Figure 1 and Figure 2, a straightening indenter includes an indenter body 1, and the straightening surface of the indenter body 1 includes grooves of three sizes, the grooves of which are respectively R1 groove, R2 groove and R3 groove, The radius of the R1 groove is 2-4 mm larger than the radius of the R2 groove, the radius of the R3 groove is larger than the radius of the R2 groove, and intersects with the R2 groove according to the shape of the bell mouth, and the inner circle of the R1 groove is provided with a hard rubber pad 2. When the pipe body is aligned, Local deformation will not occur; the inner radius of the R1 groove is 2.3-5 mm larger than the outer diameter of the straightened pipe, the inner radius of the R2 groove is 0.3-1 mm larger than the outer diameter of the straightened pipe, and the inner radius of the R3 groove is larger than the outer diameter of the straightened pipe. The radius of the outer circle of the straightened pipe is 2-4mm larger, and it intersects with the R2 groove according to the shape of the bell mouth. The inner tight fit greatly increases the contact area between the straightened pipe body and the indenter, and prevents local deformation. The R3 groove prevents the pipe body from being partially crushed by both sides of the indenter when it is reversely deformed.

本发明的工作原理为:在校直过程中,压头本体1与弯曲的管体接触,并施加一定的力,R1槽内的硬橡胶垫2受挤压变形,当压力使高出R1槽的硬橡胶垫2被压到与R2槽半径相同时,R2槽的金属部分与弯曲的管体开始接触,此时硬橡胶垫2在变形中承受了很大的压应力,同时大大的分散了弯曲的管体中部集中的压应力,又因为硬橡胶垫2的硬度低于管体的硬度,因此,管体中部受到的集中压应力被分散;不会造成弯曲的管体中部的局部凹陷。随着压力进一步升高,弯曲的管体在压头本体1的推挤下弯曲的曲率逐渐在减小,R2槽内径的金属部分与弯曲的管体接触面积也在增大,此时压在弯曲的管体单位面积的压力增加并不多,随着压力的增加,管体慢慢被压直,为了防止被暂时压直的管体回弹,需要压头本体1继续下压,使管体产生一定反变形,R3槽是防止管体反变形时不会被压头两侧局部压伤,当满足一定的反变形量时,压头本体1撤离,管体被校直。The working principle of the present invention is: during the straightening process, the indenter body 1 is in contact with the bent pipe body, and a certain force is applied, and the hard rubber pad 2 in the R1 groove is squeezed and deformed. When the pressure makes it higher than the R1 groove When the hard rubber pad 2 is pressed to the same radius as the R2 groove, the metal part of the R2 groove starts to contact the bent pipe body. The concentrated compressive stress in the middle of the curved pipe body, and because the hardness of the hard rubber pad 2 is lower than that of the pipe body, the concentrated compressive stress in the middle of the pipe body is dispersed; it will not cause local depressions in the middle of the curved pipe body. As the pressure further increases, the curvature of the bent pipe body under the push of the indenter body 1 gradually decreases, and the contact area between the metal part of the inner diameter of the R2 groove and the bent pipe body also increases. The pressure increase per unit area of the bent pipe body is not much. As the pressure increases, the pipe body is gradually straightened. In order to prevent the temporarily straightened pipe body from rebounding, the pressure head body 1 needs to continue to press down to make the pipe body The body produces a certain amount of anti-deformation, and the R3 groove prevents the pipe body from being partially crushed by both sides of the indenter when the anti-deformation occurs. When a certain amount of anti-deformation is met, the indenter body 1 is withdrawn, and the pipe body is straightened.

Claims (2)

1. alignment pressure head, comprise a pressure head body (1), it is characterized in that, pressure head body (1) alignment face comprises the groove of three kinds of sizes, the groove of three kinds of sizes is respectively R1 groove, R2 groove and R3 groove, and the R1 groove radius is than the big 2-4 millimeter of R2 groove radius, and the R3 groove radius is greater than the R2 groove radius, and crossing according to bell mouth shape and R2 groove, circle is provided with hard rubber pad (2) in the R1 groove.
2. a kind of alignment pressure head according to claim 1, it is characterized in that, the radius of circle ratio is by the big 2.3-5 millimeter of alignment body exradius in the described R1 groove, the radius of circle ratio is by the big 0.3-1 millimeter of alignment body exradius in the R2 groove, radius of circle compares by the big 2-4 millimeter of alignment body exradius in the R3 groove, and intersects according to bell mouth shape and R2 groove.
CN 201010112265 2010-02-10 2010-02-10 a straightening head Expired - Fee Related CN101837403B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104492870A (en) * 2014-12-30 2015-04-08 山东泰丰钢业有限公司 Straightening device for eliminating bending defects of high frequency longitudinal seam welded pipe
CN112658069A (en) * 2020-12-04 2021-04-16 浙江银轮机械股份有限公司 Muffler pipe shaper, shaping assembly and shaping member
CN113894185A (en) * 2021-11-23 2022-01-07 成都先进金属材料产业技术研究院股份有限公司 Straightening method of titanium alloy ribbed pipe

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5428979A (en) * 1992-06-11 1995-07-04 Dana Corporation Apparatus for straightening coupling shafts
EP1829626A1 (en) * 2006-03-04 2007-09-05 EISENBAU KRÄMER mbH Straightener
CN201279537Y (en) * 2008-10-22 2009-07-29 徐州徐工液压件有限公司 Angle adjustable alignment V-shaped block
CN201644626U (en) * 2010-02-10 2010-11-24 西安石油大学 A pipe body straightening pressure head

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5428979A (en) * 1992-06-11 1995-07-04 Dana Corporation Apparatus for straightening coupling shafts
EP1829626A1 (en) * 2006-03-04 2007-09-05 EISENBAU KRÄMER mbH Straightener
CN201279537Y (en) * 2008-10-22 2009-07-29 徐州徐工液压件有限公司 Angle adjustable alignment V-shaped block
CN201644626U (en) * 2010-02-10 2010-11-24 西安石油大学 A pipe body straightening pressure head

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104492870A (en) * 2014-12-30 2015-04-08 山东泰丰钢业有限公司 Straightening device for eliminating bending defects of high frequency longitudinal seam welded pipe
CN112658069A (en) * 2020-12-04 2021-04-16 浙江银轮机械股份有限公司 Muffler pipe shaper, shaping assembly and shaping member
CN112658069B (en) * 2020-12-04 2023-03-10 浙江银轮机械股份有限公司 Muffler pipe shaper, shaping assembly and shaping member
CN113894185A (en) * 2021-11-23 2022-01-07 成都先进金属材料产业技术研究院股份有限公司 Straightening method of titanium alloy ribbed pipe
CN113894185B (en) * 2021-11-23 2024-05-14 成都先进金属材料产业技术研究院股份有限公司 Straightening method of titanium alloy ribbed pipe

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