CN101834090A - Cam matched with load property of 126kV vacuum circuit breaker - Google Patents
Cam matched with load property of 126kV vacuum circuit breaker Download PDFInfo
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Abstract
本发明公开了一种配合126kV真空断路器负载特性的凸轮,所述凸轮的基圆半径为38mm;所述凸轮与滚轮的刚碰点到基圆中心的距离为38mm-40mm;所述凸轮从40°-60°角度范围运动到90°-115°角度范围,对应于机构开始压缩触头弹簧,该过程中的输出力矩满足在总行程60-84mm之间,驱动力矩始终高与真空断路器的负载力矩特性曲线不超过2500N·mm。本发明的用于126kV真空断路器的凸轮,可以改善机构的传动特性,从而提高操动机构的操作性能,提高真空断路器的使用可靠性及其寿命。
The invention discloses a cam matching the load characteristics of a 126kV vacuum circuit breaker. The radius of the base circle of the cam is 38mm; The angular range of 40°-60° moves to the angular range of 90°-115°, corresponding to the mechanism starting to compress the contact spring, the output torque in this process is between 60-84mm in the total stroke, and the driving torque is always as high as that of a vacuum circuit breaker The characteristic curve of load moment does not exceed 2500N·mm. The cam used for the 126kV vacuum circuit breaker of the present invention can improve the transmission characteristics of the mechanism, thereby improving the operating performance of the operating mechanism, and improving the service reliability and service life of the vacuum circuit breaker.
Description
技术领域technical field
本发明属于电力设备领域,涉及一种断路器装置,尤其是一种一种配合126kV真空断路器负载特性的凸轮。The invention belongs to the field of electric equipment, and relates to a circuit breaker device, in particular to a cam matching the load characteristics of a 126kV vacuum circuit breaker.
背景技术Background technique
用于126kV等级断路器的弹簧操动机构通常使用凸轮-连杆机构组成,而现有的弹簧操动机构都是配合SF6断路器的负载特性。真空断路器由于触头弹簧的作用,负载特性与SF6断路器大为不同,现有的弹簧操动机构直接配合真空断路器会出现合闸速度过高,弹跳太大,合闸不成功等现象。The spring operating mechanism for 126kV circuit breakers is usually composed of a cam-link mechanism, and the existing spring operating mechanisms are all compatible with the load characteristics of SF6 circuit breakers. Due to the function of the contact spring, the load characteristics of the vacuum circuit breaker are quite different from those of the SF6 circuit breaker. If the existing spring operating mechanism is directly matched with the vacuum circuit breaker, the closing speed will be too high, the bounce will be too large, and the closing will not be successful. .
发明内容本发明提供了一种可用于126kV真空断路器的凸轮,该凸轮可以改善机构的传动特性,从而提高操动机构的操作性能,提高真空断路器的使用可靠性及其寿命。SUMMARY OF THE INVENTION The present invention provides a cam applicable to a 126kV vacuum circuit breaker. The cam can improve the transmission characteristics of the mechanism, thereby improving the operating performance of the operating mechanism and improving the reliability and life of the vacuum circuit breaker.
本发明的目的在于克服上述现有技术的缺点,提供一种配合126kV真空断路器负载特性的凸轮,凸轮轮廓上的点1至点2为凸轮的工作区13,滚轮14在工作区13内沿方向D与凸轮3相互接触作用,接触点1为工作区13的起始点,接触点2为工作区13的终止点;从接触点1沿逆时针方向D0°-10°角度范围5内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径45mm,内径38mm的圆环范围内;从接触点1沿逆时针方向D10°-20°角度范围6内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径54mm,内径44mm的圆环范围内;从接触点1沿逆时针方向D20°-30°角度范围7内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径65mm,内径50mm的圆环范围内;从接触点1沿逆时针方向D40°-60°角度范围8内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径75mm,内径60mm的圆环范围内;从接触点1沿逆时针方向D40°-60°角度范围9内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径85mm,内径70mm的圆环范围内;从接触点1沿逆时针方向D60°-90°角度范围10内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径93mm,内径80mm的圆环范围内;从接触点1沿逆时针方向D90°-115°角度范围11内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径97mm,内径90mm的圆环范围内;从接触点1沿逆时针方向D115°-140°角度范围12内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径97mm,内径93mm的圆环范围内;上述所有工作区域13内的接触点在从起始点1至终止点2范围内沿逆时针方向D到凸轮基圆中心4的距离单调递增;所述凸轮与滚轮接触点从10°-20°角度范围6移动到20°-30°角度范围7,对应的动触头从开始动作运动到触头刚合,该过程中的输出力矩在总行程0-50mm之间,驱动力矩高出真空断路器的负载力矩特性曲线在50N·mm至500N·mm。The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art, and provide a cam that matches the load characteristics of a 126kV vacuum circuit breaker. The point 1 to point 2 on the cam profile is the working area 13 of the cam, and the roller 14 is in the working area 13 along the The direction D and the cam 3 are in contact with each other, the contact point 1 is the starting point of the working area 13, and the contact point 2 is the ending point of the working area 13; from the contact point 1 in the counterclockwise direction D0°-10° angle range 5, the cam All contact points on the contour line are within the circle centered on the center of the cam base circle 4, with an outer diameter of 45 mm and an inner diameter of 38 mm; from the contact point 1 in the counterclockwise direction D10°-20° angle range 6, the cam contour line All contact points above are within the circle centered on the center of the cam base circle 4, with an outer diameter of 54mm and an inner diameter of 44mm; from the contact point 1 in the counterclockwise direction D20°-30° angle range 7, all on the cam contour line The contact points are all within the circle centered on the center of the cam base circle 4, with an outer diameter of 65mm and an inner diameter of 50mm; from the contact point 1 in the counterclockwise direction D40°-60° angle range 8, all contact points on the cam contour line They are all within the circle centered on the base circle center 4 of the cam, with an outer diameter of 75 mm and an inner diameter of 60 mm; from the contact point 1 in the counterclockwise direction D40°-60° angle range 9, all contact points on the cam contour line are within With the base circle center 4 of the cam as the center, the outer diameter is 85mm, and the inner diameter is 70mm within the circle range; from the contact point 1 along the counterclockwise direction D60°-90° angle range 10, all the contact points on the cam contour line are within the cam The base circle center 4 is the center of the circle, with an outer diameter of 93mm and an inner diameter of 80mm; from the contact point 1 in the counterclockwise direction D90°-115° angle range 11, all contact points on the cam contour line are within the cam base circle The center 4 is the center of the circle, with an outer diameter of 97mm and an inner diameter of 90mm; from the contact point 1 in the counterclockwise direction D115°-140° angle range 12, all contact points on the cam contour line are at the center of the cam base circle 4 is the center of the circle, with an outer diameter of 97mm and an inner diameter of 93mm; all the contact points in the above-mentioned working area 13 are monotonously increasing in the distance from the starting point 1 to the ending point 2 along the counterclockwise direction D to the center 4 of the cam base circle ; The contact point between the cam and the roller moves from the angle range 6 of 10°-20° to the angle range 7 of 20°-30°, and the corresponding moving contact moves from the beginning of the action to the contact just closing, and the output torque in the process is The total stroke is between 0-50mm, and the driving torque is higher than the load torque characteristic curve of the vacuum circuit breaker in the range of 50N·mm to 500N·mm.
所述凸轮与滚轮接触点从40°-60°角度范围8移动到60°-90°角度范围10,对应于机构开始压缩触头弹簧,该过程中的输出力矩满足在总行程60-84mm之间,驱动力矩始终高与真空断路器的负载力矩特性曲线不超过2500N·mm。The contact point between the cam and the roller moves from the 40°-60° angle range 8 to the 60°-90° angle range 10, corresponding to the mechanism starting to compress the contact spring, and the output torque in this process satisfies the total stroke within 60-84mm. During the period, the driving torque is always high and the load torque characteristic curve of the vacuum circuit breaker does not exceed 2500N·mm.
所述凸轮与滚轮接触点在90°-115°角度范围11内运动时,对应于机构的合闸锁扣工作时期;接触点到凸轮中心的距离在93mm至97mm之间递增,使得合闸复位时间差不小于2ms。本发明的用于126kV真空断路器的凸轮,可以改善机构的传动特性,从而提高操动机构的操作性能,提高真空断路器的使用可靠性及其寿命。When the contact point between the cam and the roller moves within the angular range of 90°-115°, it corresponds to the working period of the closing lock of the mechanism; the distance from the contact point to the center of the cam increases between 93mm and 97mm, so that the closing is reset The time difference is not less than 2ms. The cam used for the 126kV vacuum circuit breaker of the present invention can improve the transmission characteristics of the mechanism, thereby improving the operating performance of the operating mechanism, and improving the service reliability and service life of the vacuum circuit breaker.
附图说明Description of drawings
图1为本发明的凸轮轮廓线结构示意图;图2为本发明的凸轮在主轴上各力矩与触头行程的特征曲线图;其中:1为凸轮工作区域的起始点、2为凸轮工作区域的终止点、3为凸轮、4为凸轮基圆中心、5至12为工作区域中的各段范围、13为凸轮的工作区域、14为滚轮、15为该设计凸轮的输出力矩曲线,16为126kV真空断路器的负载曲线。Fig. 1 is a schematic diagram of the cam profile structure of the present invention; Fig. 2 is a characteristic curve diagram of each torque and contact stroke of the cam of the present invention on the main shaft; wherein: 1 is the starting point of the cam working area, and 2 is the position of the cam working area End point, 3 is the cam, 4 is the center of the base circle of the cam, 5 to 12 is the range of each section in the working area, 13 is the working area of the cam, 14 is the roller, 15 is the output torque curve of the designed cam, 16 is 126kV Load curves for vacuum circuit breakers.
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细描述:参见图1,一种配合126kV真空断路器负载特性的凸轮,凸轮轮廓上的点1至点2为凸轮的工作区13,滚轮14在工作区13内沿方向D与凸轮3相互接触作用,接触点1为工作区13的起始点,接触点2为工作区13的终止点;从接触点1沿逆时针方向D0°-10°角度范围5内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径45mm,内径38mm的圆环范围内;从接触点1沿逆时针方向D10°-20°角度范围6内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径54mm,内径44mm的圆环范围内;从接触点1沿逆时针方向D20°-30°角度范围7内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径65mm,内径50mm的圆环范围内;从接触点1沿逆时针方向D40°-60°角度范围8内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径75mm,内径60mm的圆环范围内;从接触点1沿逆时针方向D40°-60°角度范围9内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径85mm,内径70mm的圆环范围内;从接触点1沿逆时针方向D60°-90°角度范围10内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径93mm,内径80mm的圆环范围内;从接触点1沿逆时针方向D90°-115°角度范围11内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径97mm,内径90mm的圆环范围内;从接触点1沿逆时针方向D115°-140°角度范围12内,凸轮轮廓线上所有接触点都在以凸轮基圆中心4为圆心,外径97mm,内径93mm的圆环范围内;上述所有工作区域13内的接触点在从起始点1至终止点2范围内沿逆时针方向D到凸轮基圆中心4的距离单调递增;所述凸轮与滚轮接触点从10°-20°角度范围6移动到20°-30°角度范围7,对应的动触头从开始动作运动到触头刚合,该过程中的输出力矩在总行程0-50mm之间,驱动力矩高出真空断路器的负载力矩特性曲线在50N·mm至500N·mm。The present invention will be further described in detail below in conjunction with the accompanying drawings: Referring to Figure 1, a cam matching the load characteristics of a 126kV vacuum circuit breaker, the point 1 to point 2 on the cam profile is the working area 13 of the cam, and the roller 14 is in the working area 13 Interact with the cam 3 along the direction D, the contact point 1 is the starting point of the working area 13, and the contact point 2 is the ending point of the working area 13; from the contact point 1 in the counterclockwise direction D0°-10° angle range 5, All contact points on the cam contour line are within the circle centered on the base circle center 4 of the cam, with an outer diameter of 45 mm and an inner diameter of 38 mm; from the contact point 1 in the counterclockwise direction D10°-20° angle range 6, the cam contour All contact points on the line are within the circle centered on the center of the cam base circle 4, with an outer diameter of 54mm and an inner diameter of 44mm; from the contact point 1 along the counterclockwise direction D20°-30° angle range 7, on the cam contour line All contact points are within the circle centered on the center of the cam base circle 4, with an outer diameter of 65mm and an inner diameter of 50mm; from the contact point 1 along the counterclockwise direction D40°-60° angle range 8, all contacts on the cam contour line The points are all within the circle centered on the base circle center 4 of the cam, with an outer diameter of 75 mm and an inner diameter of 60 mm; from the contact point 1 in the counterclockwise direction D40°-60° angle range 9, all contact points on the cam contour line are In the circle centered on the base circle center 4 of the cam, with an outer diameter of 85mm and an inner diameter of 70mm; from the contact point 1 in the counterclockwise direction D60°-90° angle range 10, all the contact points on the cam contour line are in the range of The base circle center 4 of the cam is the center of the circle, with an outer diameter of 93mm and an inner diameter of 80mm; from the contact point 1 along the counterclockwise direction D90°-115° angle range 11, all contact points on the cam contour line are within the range of the cam base circle. The circle center 4 is the center of the circle, with an outer diameter of 97mm and an inner diameter of 90mm; from the contact point 1 in the counterclockwise direction D115°-140° angle range 12, all contact points on the cam contour line are at the center of the cam base circle 4 is the center of the circle, with an outer diameter of 97mm and an inner diameter of 93mm; all the contact points in the above-mentioned working area 13 are monotonous in the distance from the starting point 1 to the ending point 2 along the counterclockwise direction D to the center 4 of the cam base circle Incremental; the contact point between the cam and the roller moves from the angle range 6 of 10°-20° to the angle range 7 of 20°-30°, and the corresponding moving contact moves from the beginning of the action to the contact just closing, the output torque during this process Between the total stroke of 0-50mm, the driving torque is higher than the load torque characteristic curve of the vacuum circuit breaker in the range of 50N·mm to 500N·mm.
所述凸轮与滚轮接触点从40°-60°角度范围8移动到60°-90°角度范围10,对应于机构开始压缩触头弹簧,该过程中的输出力矩满足在总行程60-84mm之间,驱动力矩始终高与真空断路器的负载力矩特性曲线不超过2500N·mm。The contact point between the cam and the roller moves from the 40°-60° angle range 8 to the 60°-90° angle range 10, corresponding to the mechanism starting to compress the contact spring, and the output torque in this process satisfies the total stroke within 60-84mm. During the period, the driving torque is always high and the load torque characteristic curve of the vacuum circuit breaker does not exceed 2500N·mm.
所述凸轮与滚轮接触点在90°-115°角度范围11内运动时,对应于机构的合闸锁扣工作时期;接触点到凸轮中心的距离在93mm至97mm之间递增,使得合闸复位时间差不小于2ms。When the contact point between the cam and the roller moves within the angular range of 90°-115°, it corresponds to the working period of the closing lock of the mechanism; the distance from the contact point to the center of the cam increases between 93mm and 97mm, so that the closing is reset The time difference is not less than 2ms.
该凸轮工作区域上的接触点以凸轮基圆为原点所对应的坐标值表示,输入数控机床进行凸轮工作区域的加工和制备,输入的接触点点数应不少于30个。该凸轮安装在配合于126kV真空断路器的弹簧操动机构上,是断路器合闸过程中最为关键的部件。The contact points on the cam working area are represented by the coordinates corresponding to the cam base circle as the origin, input into the CNC machine tool for processing and preparation of the cam working area, and the number of input contact points should be no less than 30. The cam is installed on the spring operating mechanism of the 126kV vacuum circuit breaker, and is the most critical part in the closing process of the circuit breaker.
如图2所示,为了减小合闸弹簧的操作功,通过设计一条新的输出力特性曲线15,该曲线满足在全开距过程都高于126kV真空断路器的负载力矩特性曲线16不大于2000N·mm,并且在行程0-50mm之间驱动力矩15高出126kV真空断路器的负载力矩特性曲线16在50N·mm至500N·mm,在机构行程60mm开距过程中以较小的能量达到合适的平均合闸速度,有效减小了合闸弹跳,而在触头弹簧储能的过程中加大了输出的力矩,使得机构能轻松的克服触头弹簧的阻力。而在合闸末了位置,尽可能多的增大合闸的过冲时间,从而提高机构合闸锁扣的复位时间,提高合闸的可靠性。通过该输出力特性曲线设计出的凸轮轮廓线(图1),该凸轮能够将合闸弹簧的能量合理的分配在合闸的各个过程,能使断路器以较小的能量达到合适的平均合闸速度,有效减小合闸弹跳,并且在触头弹簧储能的过程中加大了输出的力矩,使得机构能轻松的克服触头弹簧的阻力,保证合闸的可靠性。As shown in Figure 2, in order to reduce the operating work of the closing spring, by designing a new output
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施方式仅限于此,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单的推演或替换,都应当视为属于本发明由所提交的权利要求书确定专利保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments. It cannot be determined that the specific embodiments of the present invention are limited thereto. Under the circumstances, some simple deduction or replacement can also be made, all of which should be regarded as belonging to the scope of patent protection determined by the submitted claims of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109588968A (en) * | 2018-12-12 | 2019-04-09 | 华帝股份有限公司 | Cam structure for ejecting water tank |
| CN112382517A (en) * | 2020-11-02 | 2021-02-19 | 平高集团有限公司 | Closing system of spring operating mechanism and spring operating mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109588968A (en) * | 2018-12-12 | 2019-04-09 | 华帝股份有限公司 | Cam structure for ejecting water tank |
| CN109588968B (en) * | 2018-12-12 | 2021-08-06 | 华帝股份有限公司 | Cam structure for ejecting water tank |
| CN112382517A (en) * | 2020-11-02 | 2021-02-19 | 平高集团有限公司 | Closing system of spring operating mechanism and spring operating mechanism |
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