CN101830027A - Method for producing environmental-friendly wallboard - Google Patents

Method for producing environmental-friendly wallboard Download PDF

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Publication number
CN101830027A
CN101830027A CN200910127519A CN200910127519A CN101830027A CN 101830027 A CN101830027 A CN 101830027A CN 200910127519 A CN200910127519 A CN 200910127519A CN 200910127519 A CN200910127519 A CN 200910127519A CN 101830027 A CN101830027 A CN 101830027A
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Prior art keywords
wallboard
friendly
powder
batch mixing
producing environmental
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Granted
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CN200910127519A
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Chinese (zh)
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CN101830027B (en
Inventor
林英民
王蕴生
叶国量
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Peipeng Engineering Co., Ltd.
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PEIPENG ENGINEERING Co Ltd
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Priority to CN 200910127519 priority Critical patent/CN101830027B/en
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Abstract

The invention discloses a method for producing an environmental-friendly wallboard, mainly comprising the following steps: mixing raw materials including plant fiber powder, magnesium oxide powder, talcum powder and calcium stearate powder according to proportion, stirring the raw materials with a stirrer for a period of time, adding and stirring curing agent to the raw materials, pouring the mixture to a wallboard producing mould, vibrating the mixture with a vibrating mould so as to enable the mixture to be combined more firmly, pressing the wallboard with the vibrating mould, and standing the wallboard for a period of time to enable the wallboard to be gelled and cured to obtain the environmental-friendly wallboard. The method for producing the environmental-friendly wallboard is easy and needs low production cost. The environmental-friendly wallboard produced with the method has the excellent performance of light weight and high strength, is poisonous, odorless and radiationless and can save energy, resist flame, shock and water and insulate sound and heat.

Description

Method for producing environmental-friendly wallboard
Technical field
The present invention relates to a kind of preparation method of environment protection wall board.
Background technology
External wall mainly is based on common brick, cement sanded brick and building-block now, yet, make exterior wall by above-mentioned material, can produce following shortcoming: 1. common brick: the right resource of money that it can destroy the soil consumes a large amount of natural resources; 2. cement sanded brick and hollow block: both material heat-insulating properties are poor, intensity is low, build difficult cost height, constructional difficulties by laying bricks or stones, and also need by batchings such as a large amount of cement, sands, just can finish and build by laying bricks or stones, therefore can produce a large amount of rubbish in the construction, except influencing environment, and need irregularly a large amount of exploitated ores to make cement, can destroy natural environment simultaneously, even earthquake comes special meeting generation rubble, the fear that the personnel that easily cause have danger to pacify.
This shows that above-mentioned existing mode still has many disappearances, real non-one good design, and demand urgently being improved.
Summary of the invention
Purpose of the present invention promptly is to provide a kind of plant fiber powder that utilizes raw material easily to obtain, magnesia powder, talcum powder and rigid sour calcium powder allotment to mix and makes wallboard, makes it with the feature of environmental protection, shock resistance, energy-conservation and lightweight method for producing environmental-friendly wallboard.
Of the present invention time a purpose is to be to provide a kind of method for producing environmental-friendly wallboard simple and easy, that production cost is low and easy for installation of producing.
Can reach the method for producing environmental-friendly wallboard of foregoing invention purpose, environment protection wall board includes: plant fiber powder, magnesia powder, talcum powder and rigid sour calcium powder, curing agent, glass fiber mesh etc.; At first, with plant fiber powder, magnesia powder, material such as talcum powder and rigid sour calcium powder is after the ratio allotment, again above-mentioned each material is stirred by mixer, after stirring a period of time, promptly can form raw material, being added into curing agent in raw material again stirs, promptly can form batch mixing, batch mixing after will stirring is again poured into to a making sheet mould, vibrations by vibrating mould cause more consolidation of batch mixing combination again, and last, utilization vibrations facility shake the making sheet mould and stress on the wallboard again, treat the wallboard curing molding, putting a period of time again gets final product the demoulding after its complete gel is solidified, and by the production method of above steps, can finish both environmental protection, produce simple, the environment protection wall board that production cost is low and easy for installation, become Innovative Construction And Bu, can popularize and be used by each engineering.
Method for producing environmental-friendly wallboard provided by the present invention when comparing mutually with other prior art, has more following advantage:
1. the invention provides a kind of plant fiber powder that utilizes raw material easily to obtain, glass fiber mesh, magnesia powder, talcum powder and rigid sour calcium powder and make wallboard, make it with the feature of environmental protection, shock resistance, energy-conservation and lightweight method for producing environmental-friendly wallboard.
2. the invention provides and a kind ofly can solidify gelling, unburned knot fast, save the energy, no clay in normal temperature and pressure; effectively utilize the plant waste of crops; protection agro-farming soil, the method for producing environmental-friendly wallboard with economic benefits such as saving the energy, curb environmental pollution.
3. the wallboard that completes of the present invention has excellent properties such as environmental protection, energy-conservation, light weight, nonpoisonous and tasteless, radiationless, high strength, fire-retardant, sound insulation, insulation, antidetonation and waterproof, thoroughly solve to break away from and use the various drawbacks that solid clay brick brought, realized many effects such as resource circulation utilization.
4. the invention provides a kind of method for producing environmental-friendly wallboard simple and easy, that production cost is low and easy for installation of producing.
Description of drawings
See also the detailed description and the accompanying drawing thereof of following relevant preferred embodiment of the present invention, can further understand technology contents of the present invention and purpose effect thereof; The accompanying drawing of relevant this embodiment is:
Fig. 1 is the framework flow chart of method for producing environmental-friendly wallboard provided by the present invention;
Fig. 2 finishes figure for the finished product of this method for producing environmental-friendly wallboard;
Fig. 3 is the framework flow chart of another embodiment of this method for producing environmental-friendly wallboard; And
Fig. 4 and Fig. 5 finish figure for the finished product of another embodiment of this method for producing environmental-friendly wallboard;
Reference numeral: 10: finished product; 20: finished product.
The specific embodiment
Embodiment 1:
See also Figure 1 and Figure 2, finish figure for the flow chart of steps and the finished product of method for producing environmental-friendly wallboard provided by the present invention, its step includes:
Step 1: plant fiber powder, magnesia powder, talcum powder and rigid sour calcium powder are stirred by mixer, promptly form raw material; This plant fiber powder can be according to user demand pulverize, graininess or intercept shape; The material of this plant fiber powder can be cornstalk; This plant fiber powder can be cornstalk to be mixed roughly the same the time with other plant, as: plant classes such as wheat straw, paddy, coconut husk, cotton bar, weeds branch, culled wood bits; The percentage by weight of each ingredients constitute batch mixing of this raw material is: plant fiber powder 25~35%, magnesia powder and talcum powder 10~15%, rigid sour calcium powder 10~15%.
Step 2: treat that raw material stirs a period of time and is added into curing agent again, stirred through mixer once more, promptly form batch mixing; This curing agent is made up of inorganic coagulation material, organic compound and modifier; The percentage by weight of each ingredients constitute batch mixing of this curing agent is: inorganic coagulation material 15~20%, organic compound 10~13% and modifier 0.003~2%;
Step 3: batch mixing is poured into to the making sheet mould, and laid glass fiber mesh on batch mixing;
Step 4; By vibrations facility vibrations making sheet mould, cause more consolidation of batch mixing combination again, repave a little batch mixing on wallboard,, flatten at wallboard again, make its gel coagulation forming to fill up weak point;
Step 5: after treating that wallboard flattens, make wallboard natural air drying under indoor natural temperature, last, carry out demoulding program again with the taking-up wallboard, and wallboard is placed outdoor natural air drying once more, promptly finish the finished product 10 (as shown in Figure 2) of wallboard.
Wherein, wallboard is greater than 15 ℃ of natural air dryings about 3~12 hours in indoor temperature.
Embodiment 2:
See also Fig. 3, Fig. 4 and shown in Figure 5, finish figure for flow chart of steps and the finished product of another embodiment of this method for producing environmental-friendly wallboard, its step includes:
Step 1: plant fiber powder, magnesia powder, talcum powder and rigid sour calcium powder are stirred by mixer, promptly form raw material; This plant fiber powder can be according to user demand pulverize, graininess or intercept shape; The material of this plant fiber powder can be cornstalk; This plant fiber powder can be cornstalk to be mixed roughly the same the time with other plant, as: plant classes such as wheat straw, paddy, coconut husk, cotton bar, weeds branch, culled wood bits; The percentage by weight of each ingredients constitute batch mixing of this raw material is: plant fiber powder 25~35%, magnesia powder and talcum powder 10~15%, rigid sour calcium powder 10~15%;
Step 2: treat that raw material is added into curing agent again through stirring a period of time, stirred through mixer once more, promptly form batch mixing; This curing agent is made up of inorganic coagulation material, organic compound and modifier; The percentage by weight of each ingredients constitute batch mixing of this curing agent is: inorganic coagulation material 15~20%, organic compound 10~13% and modifier 0.003~2%;
Step 3: batch mixing is poured into to the making sheet mould, and laid glass fiber mesh on batch mixing;
Step 4; Again by vibrations facility vibrations making sheet mould, cause more consolidation of batch mixing combination, again more than one at least Partition wall boards internal mold is arranged on the batch mixing, and make the Partition wall boards internal mold be subjected to batch mixing fully to fill up, again glass fiber mesh is layed on the batch mixing, and spreads a little batch mixing on wallboard, to fill up weak point, flatten at wallboard again, make its gel coagulation forming; This Partition wall boards internal mold can be short side tubbiness or hollow round barrel shape in one;
Step 5: after treating that wallboard flattens, make wallboard natural air drying under indoor natural temperature, last, carry out demoulding program again with the taking-up wallboard, and wallboard is placed outdoor natural air drying once more, promptly finish the finished product 20 (as Fig. 4, shown in Figure 5) of a Partition wall boards.
Wherein, wallboard about 1~2 hour, is about to the Partition wall boards internal mold and takes out greater than 15 ℃ of natural air dryings in indoor temperature behind the gel coagulation forming.
Wherein, wallboard in indoor temperature greater than 15 ℃ of natural air dryings about 3~12 hours.
Wherein, when wallboard is done in indoor natural wind, when being lower than 15 ℃, make indoor temperature be warming up to more than 15 ℃ with hot gas as if indoor temperature.
Like this, promptly finish wallboard finished product of the present invention by above steps.
Because plant fiber powder based on crops, its content can be that like product is incomparable, after with plant fiber powder and the stirring of talcum powder uniform particles up to 35%, it coagulate to make a concerted effort strong, and (heat transfer coefficient is 2.32w/ (m can to possess the heat-insulation and heat-preservation of string simultaneously 2Advantages such as .k)), sound insulation (sound insulation value is 38db (a)), acid and alkali-resistance and radiationless pollution; And product of the present invention through the vibrations consolidation, flatten, be provided with step process such as glass fiber mesh, because the stretch-proof of string links function, make wallboard have effects such as high strength, anti-aging, antidetonation, stretch-proof, the present invention is listed below each test value result:
1. heat transfer coefficient 2.32 (w/m 2* k);
2. air-borne sound oise insulation factor 38dB;
3. moisture content 3%;
4. the fire prevention timeliness is more than 114 minutes (test of area, continent);
5. drying shrinkage value 0.5mm/m;
6. compression strength 4.0Mpa;
7. bending resistance failing load (plate deadweight multiple) is 4.6 times;
8. coefficient of softing 0.83;
9. hanging force 1000kg (24 hours frees from flaw);
10. impact resistance (5 times impact no through crack);
11. surface density 60.7kg/cm 2
12. meeting U.S. FDA food regulation, environmental protection can contact with food;
This shows, the wallboard that utilizes the present invention to finish, regardless of the finished product of finishing with wallboard or Partition wall boards, its weight is less than 35kg/m 2, be 1/7 of reinforcement component weight, significantly reduce the basic load-bearing of building, simultaneously, can significantly save effect such as 30% of foundation cost.
Above-listed detailed description is at the specifying of possible embodiments of the present invention, and this embodiment is not in order to limiting claim of the present invention, does not allly break away from equivalence of the present invention and implements or change, all should be contained in the claim of this case.

Claims (20)

1. method for producing environmental-friendly wallboard, it is characterized in that: its step comprises:
Step 1: plant fiber powder, magnesia powder, talcum powder and rigid sour calcium powder are stirred by mixer, promptly form raw material;
Step 2: treat that raw material is added into curing agent again through stirring a period of time, stirred through mixer once more, promptly form batch mixing;
Step 3: batch mixing is poured into to the making sheet mould, and laid glass fiber mesh on batch mixing;
Step 4; By vibrations facility vibrations making sheet mould, cause more consolidation of batch mixing combination again, repave a little batch mixing on wallboard,, flatten at wallboard again, make its gel coagulation forming to fill up weak point;
Step 5: after treating that wallboard flattens, make wallboard natural air drying under indoor natural temperature, last, carry out demoulding program again with the taking-up wallboard, and wallboard is placed outdoor natural air drying once more, promptly finish the finished product of wallboard.
2. method for producing environmental-friendly wallboard as claimed in claim 1 is characterized in that: this plant fiber powder is according to user demand pulverize, graininess or intercept shape.
3. method for producing environmental-friendly wallboard as claimed in claim 1 is characterized in that: the material of this plant fiber powder is a cornstalk.
4. method for producing environmental-friendly wallboard as claimed in claim 1 is characterized in that: this plant fiber powder is the mixture of cornstalk and other plant class.
5. method for producing environmental-friendly wallboard as claimed in claim 4 is characterized in that: other plant class is one or more of wheat straw, paddy, coconut husk, cotton bar, weeds branch, culled wood bits.
6. method for producing environmental-friendly wallboard as claimed in claim 1 is characterized in that: the percentage by weight of each ingredients constitute batch mixing of this raw material is: plant fiber powder 25~35%, magnesia powder and talcum powder 10~15%, rigid sour calcium powder 10~15%.
7. method for producing environmental-friendly wallboard as claimed in claim 1 is characterized in that: this curing agent is made up of inorganic coagulation material, organic compound and modifier.
8. method for producing environmental-friendly wallboard as claimed in claim 1 is characterized in that: the percentage by weight of each ingredients constitute batch mixing of this curing agent is: inorganic coagulation material 15~20%, organic compound 10~13% and modifier 0.003~2%.
9. method for producing environmental-friendly wallboard as claimed in claim 1 is characterized in that: this wallboard is greater than 15 ℃ of natural air dryings 3~12 hours in indoor temperature.
10. method for producing environmental-friendly wallboard, it is characterized in that: its step comprises:
Step 1: plant fiber powder, magnesia powder, talcum powder and rigid sour calcium powder are stirred by mixer, promptly form raw material;
Step 2: treat that raw material is added into curing agent again through stirring a period of time, stirred through mixer once more, promptly form batch mixing;
Step 3: batch mixing is poured into to the making sheet mould, and laid glass fiber mesh on batch mixing;
Step 4; Again by vibrations facility vibrations making sheet mould, cause more consolidation of batch mixing combination, again more than one at least Partition wall boards internal mold is arranged on the batch mixing, and make the Partition wall boards internal mold be subjected to batch mixing fully to fill up, again glass fiber mesh is layed on the batch mixing, and spreads a little batch mixing on wallboard, to fill up weak point, flatten at wallboard again, make its gel coagulation forming;
Step 5: after treating that wallboard flattens, make wallboard natural air drying under indoor natural temperature, last, carry out demoulding program again with the taking-up wallboard, and wallboard is placed outdoor natural air drying once more, promptly finish the finished product of Partition wall boards.
11. method for producing environmental-friendly wallboard as claimed in claim 10 is characterized in that: this plant fiber powder is according to user demand pulverize, graininess or intercept shape.
12. method for producing environmental-friendly wallboard as claimed in claim 10 is characterized in that: the material of this plant fiber powder is a cornstalk.
13. method for producing environmental-friendly wallboard as claimed in claim 10 is characterized in that: this plant fiber powder is the mixture of cornstalk and other plant class.
14. method for producing environmental-friendly wallboard as claimed in claim 13 is characterized in that: other plant class is one or more of wheat straw, paddy, coconut husk, cotton bar, weeds branch, culled wood bits.
15. method for producing environmental-friendly wallboard as claimed in claim 10 is characterized in that: the percentage by weight of each ingredients constitute batch mixing of this raw material is: plant fiber powder 25~35%, magnesia powder and talcum powder 10~15%, rigid sour calcium powder 10~15%.
16. method for producing environmental-friendly wallboard as claimed in claim 10 is characterized in that: this curing agent is made up of inorganic coagulation material, organic compound and modifier.
17. method for producing environmental-friendly wallboard as claimed in claim 10 is characterized in that: this Partition wall boards internal mold is middle short side tubbiness or hollow round barrel shape.
18. method for producing environmental-friendly wallboard as claimed in claim 10 is characterized in that: this wallboard about 1~2 hour, is about to the Partition wall boards internal mold and takes out greater than 15 ℃ of natural air dryings in indoor temperature behind the gel coagulation forming.
19. method for producing environmental-friendly wallboard as claimed in claim 10 is characterized in that: this wallboard is greater than 15 ℃ of natural air dryings 3~12 hours in indoor temperature.
20. method for producing environmental-friendly wallboard as claimed in claim 10 is characterized in that: when this wallboard is done in indoor natural wind, when being lower than 15 ℃, make indoor temperature be warming up to more than 15 ℃ with hot gas as if indoor temperature.
CN 200910127519 2009-03-09 2009-03-09 Method for producing environmental-friendly wallboard Active CN101830027B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248584A (en) * 2011-07-28 2011-11-23 成都芙蓉新型建材有限公司 Wallboard flattening machine
CN102910023A (en) * 2012-10-16 2013-02-06 李思全 Production method for hard-particle mosaic pattern
CN104100025A (en) * 2013-04-07 2014-10-15 程松林 Double-sided positive pouring production method of cold bridge-free gypsum compound insulation wallboard
CN108640601A (en) * 2018-05-23 2018-10-12 周盼 A kind of straw building block or wallboard product and its corresponding production method of environmental protection antidetonation
CN110510915A (en) * 2019-09-21 2019-11-29 安徽宜邦生物质科技有限公司 A kind of slurry and its preparation method and application with sound-insulating function

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248584A (en) * 2011-07-28 2011-11-23 成都芙蓉新型建材有限公司 Wallboard flattening machine
CN102248584B (en) * 2011-07-28 2013-04-10 成都芙蓉新型建材有限公司 Wallboard flattening machine
CN102910023A (en) * 2012-10-16 2013-02-06 李思全 Production method for hard-particle mosaic pattern
CN104100025A (en) * 2013-04-07 2014-10-15 程松林 Double-sided positive pouring production method of cold bridge-free gypsum compound insulation wallboard
CN104100025B (en) * 2013-04-07 2016-09-28 程松林 The two-sided forward of the composite thermo-insulating wall board of Gypsum Fibrosum without cold bridge pours production method
CN108640601A (en) * 2018-05-23 2018-10-12 周盼 A kind of straw building block or wallboard product and its corresponding production method of environmental protection antidetonation
CN110510915A (en) * 2019-09-21 2019-11-29 安徽宜邦生物质科技有限公司 A kind of slurry and its preparation method and application with sound-insulating function

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Effective date of registration: 20140303

Address after: Wenshan District of Taiwan City, Taipei Chinese Jingfu Street No. 257 1 floor

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