CN101820144B - Special tool of live line work for replacing rectilinear insulator string of large-section double multiple wire - Google Patents

Special tool of live line work for replacing rectilinear insulator string of large-section double multiple wire Download PDF

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CN101820144B
CN101820144B CN2010101328246A CN201010132824A CN101820144B CN 101820144 B CN101820144 B CN 101820144B CN 2010101328246 A CN2010101328246 A CN 2010101328246A CN 201010132824 A CN201010132824 A CN 201010132824A CN 101820144 B CN101820144 B CN 101820144B
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fixed base
special tool
screw rod
section double
insulating
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CN101820144A (en
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吴健仁
林晴阳
陈坪
曾国忠
郑阿建
林志强
林松青
方冰
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State Grid Corp of China SGCC
State Grid Fujian Electric Power Co Ltd
Putian Power Supply Co of State Grid Fujian Electric Power Co Ltd
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Putian Power Supply Co of State Grid Fujian Electric Power Co Ltd
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Abstract

本发明公开了一种带电更换大截面双分裂导线直线整串绝缘子专用工具,包括绝缘提线绳、绝缘绳轮式调节器、导线吊钩、螺母丝杆紧线装置、固定底座,所述的固定底座套装于螺母丝杆紧线装置的丝杆上并相对丝杆移动,丝杆的下端与绝缘绳轮式调节器相连接,在绝缘绳轮式调节器上设置有定滑轮,提线绳绕过绝缘绳轮式调节器的定滑轮后在其两端设置有导线吊钩,在固定底座上设置有与横担角钢相配合的定位锁紧装置。本发明的优点在于:本绝缘工具电气性能好、机械强度高、安全系数大、能适用220kV上庄线线路大截面双分裂导线,垂直排列;上下子线间距600mm全线的直线单、双串绝缘子和其他220kV线路直线不同型式。

Figure 201010132824

The invention discloses a special tool for live replacement of a large cross-section double-split wire straight line whole string of insulators, including an insulating wire lifting rope, an insulating sheave wheel regulator, a wire hook, a nut screw rod tightening device, and a fixed base. The fixed base is set on the screw rod of the nut screw tightening device and moves relative to the screw rod. The lower end of the screw rod is connected with the insulated sheave-type regulator, and a fixed pulley is set on the insulated sheave-type regulator. After bypassing the fixed pulley of the insulating rope wheel regulator, wire hooks are arranged at both ends thereof, and a positioning locking device matched with the cross-arm angle steel is arranged on the fixed base. The advantages of the present invention are: the insulating tool has good electrical performance, high mechanical strength, large safety factor, can be applied to 220kV Shangzhuang line with large cross-section double-split conductors, and is vertically arranged; the distance between the upper and lower sub-lines is 600mm, and the straight line single and double string insulators and Other 220kV lines have different types of straight lines.

Figure 201010132824

Description

带电更换大截面双分裂导线直线整串绝缘子的专用工具A special tool for replacing the straight line insulators of large cross-section double-split conductors while live

技术领域 technical field

本发明涉及一种带电更换导线绝缘子串工具,特别是一种带电更换大截面双分裂导线直线整串绝缘子专用工具。  The invention relates to a tool for replacing wire insulator strings with electricity, in particular to a special tool for replacing the whole string of insulators with large cross-section double-split wires with electricity. the

背景技术Background technique

随着社会国民经济的快速发展,城乡用电量需求迅速增长,220kV电网的线路负荷也不断攀升,由于线路走廊日益紧张,目前投运220KV线路,普遍采用同杆架设双回路和采用LGJ-630mm2大截面双分裂导线,垂直排列;上下子线间距采用600mm与以前设计的220KV线路采用导线截面增大一倍多且垂直荷重大,垂直上下子线间距增大200mm,因此以前适用的更换导线绝缘串的工具无法适用,必须研发出能适用于新型的220kV大截面双分裂导线的绝缘串更换工具。  With the rapid development of the social and national economy, the demand for electricity consumption in urban and rural areas has grown rapidly, and the line load of the 220kV power grid has also continued to rise. Due to the increasingly tense line corridors, 220KV lines are currently in operation, and double circuits on the same pole and LGJ-630mm are generally used. 2 Large cross-section double-split conductors, arranged vertically; the spacing between the upper and lower sub-wires is 600mm, and the cross-section of the previously designed 220KV line is more than doubled and the vertical load is heavy. The vertical spacing between the upper and lower sub-wires is increased by 200mm. The tools for insulating strings cannot be applied, and it is necessary to develop an insulating string replacement tool that can be applied to the new 220kV large-section double-split conductors.

发明内容Contents of the invention

本发明的目的在于克服现有技术的不足之处,而提供一种适用范围广,能适用于大截面双分裂导线直线整串绝缘子带电更换的专用工具。  The purpose of the present invention is to overcome the disadvantages of the prior art, and provide a special tool with a wide application range, which can be used for live replacement of the whole string of insulators of the large cross-section double-split conductor. the

一种带电更换大截面双分裂导线直线整串绝缘子专用工具,其结构要点在于:包括绝缘提线绳、绝缘绳轮式调节器、导线吊钩、螺母丝杆紧线装置、固定底座,所述的固定底座套装于螺母丝杆紧线装置的丝杆上并相对丝杆移动,丝杆的下端与绝缘绳轮式调节器相连接,在绝缘绳轮式调节器上设置有定滑轮,提线绳绕过绝缘绳轮式调节器的定滑轮后在其两端设置有导线吊钩,在固定底座上设置有与横担角钢相配合的定位锁紧装置。  The utility model relates to a special tool for replacing large cross-section double-split wire straight-line whole string insulators with electricity. The fixed base is set on the screw rod of the nut screw tightening device and moves relative to the screw rod. The lower end of the screw rod is connected with the insulated sheave-type regulator, and a fixed pulley is set on the insulated sheave-type regulator. After the rope bypasses the fixed pulley of the insulating rope wheel regulator, wire hooks are provided at both ends, and a positioning locking device that matches the cross-arm angle steel is provided on the fixed base. the

这种结构的带电更换大截面双分裂导线直线整串绝缘子专用工具,在使用时,根据不同长度的绝缘子串选择相应的提线绳,将专用工具装配好后,利用固定底座的定位锁紧装置将工具锁紧于横担上,而后将提线绳两端的导线吊钩钩入导线,然后,收紧横担上螺母丝杆紧线装置,在绝缘绳轮式调节器下部的定滑轮的平衡作用下,使上、下子导线被均衡提升。  This kind of special tool for live replacement of large cross-section double-split wire straight line whole string insulators, when in use, select the corresponding lifting rope according to the insulator strings of different lengths, after assembling the special tool, use the positioning and locking device of the fixed base Lock the tool on the cross arm, then hook the wire hooks at both ends of the wire rope into the wire, then tighten the nut screw on the cross arm to tighten the wire device, and the balance of the fixed pulley at the lower part of the insulating rope wheel regulator Under the action, the upper and lower sub-conductors are evenly promoted. the

固定底座上的定位锁紧装置的结构有很多,以下是申请人提供的两种形式:  There are many structures for positioning and locking devices on the fixed base, the following are the two forms provided by the applicant:

一种是,固定底座上设置有定位螺栓,螺栓穿过固定底座的上、下端面,利用螺栓及螺母将固定底座固定于横担上。  One is that the fixed base is provided with positioning bolts, and the bolts pass through the upper and lower end surfaces of the fixed base, and the fixed base is fixed on the cross arm by bolts and nuts. the

另一种是:固定底座的下端面设置有定位用卡槽,横担角钢可卡入该卡槽中,在固定底座上还设置有与卡槽相平行的沟通固定底座上下端面的长槽孔,在长槽孔设置有螺纹锁紧件。  The other is: the lower end surface of the fixed base is provided with a slot for positioning, and the cross-arm angle steel can be inserted into the slot, and the fixed base is also provided with a long slot parallel to the slot to communicate with the upper and lower end surfaces of the fixed base. , A threaded locking piece is provided in the slotted hole. the

这种结构的定位锁紧装置,在使用时,可先将固定底座的卡槽卡入横担后,再利用螺纹锁紧件将它们固定。  The positioning and locking device of this structure, when in use, can firstly snap the draw-in groove of the fixed base into the cross arm, and then use the threaded locking piece to fix them. the

所述的固定底座上的卡槽为两个。  There are two slots on the fixed base. the

在固定底座上设置两个的卡槽,可将横担端部悬挂直线绝缘子串处的双拼角钢分别卡入卡槽中进行定位。  Two card slots are provided on the fixed base, and the double angle steel at the place where the linear insulator string is suspended at the end of the cross arm can be respectively snapped into the card slots for positioning. the

在固定底座与丝杆之间还设置有橡胶垫。  A rubber pad is also arranged between the fixed base and the screw rod. the

由于固定底座是套装于丝杆上的,而丝杆必须相对固定底座做上下移动,如果丝杆与固定底座之间直接接触,这样就很容易造成两者之间发生磨损,因此在两者之间设置橡胶垫,即能起到防止两者之间发生磨损,又能起到限位的作用。  Since the fixed base is set on the screw rod, and the screw rod must move up and down relative to the fixed base, if there is direct contact between the screw rod and the fixed base, it is easy to cause wear between the two, so between the two A rubber pad is set between them, which can not only prevent wear and tear between the two, but also play a role in limiting the position. the

所述的螺母丝杆紧线装置为防扭型螺母丝杆,所述的防扭型螺母丝杆包括丝杆及棘轮锁紧螺母构成。  The nut screw tightening device is an anti-twist nut screw, and the anti-twist nut screw includes a screw rod and a ratchet locking nut. the

当转动锁紧螺母,丝杆随着棘轮螺母旋转,通过它们之间相互啮合的螺旋线运转而作垂直向上或向下运动,且丝杆不会产生水平旋转,从而实现专用带电工具对双分裂导线的收紧或松驰,从而实现绝缘子串的更换。  When the lock nut is turned, the screw rod rotates with the ratchet nut, and moves vertically upwards or downwards through the helical wires meshing with each other, and the screw rod does not rotate horizontally, so that the special live tool can be used for double splitting. The tightening or loosening of the wires enables the replacement of insulator strings. the

所述的丝杆下端与绝缘绳轮式调节器之间的连接为活动可拆卸式连接。  The connection between the lower end of the screw rod and the insulating sheave regulator is a movable and detachable connection. the

将丝杆与绝缘绳轮式调节器之间采用活动可拆卸式连接,可方便的对本专用带电工进行拆卸以方便进行保存进运输。  The movable and detachable connection between the screw rod and the insulating sheave regulator can be easily disassembled by the electrician for storage and transportation. the

所述的提线绳与导线吊钩之间的连接为活动可拆卸式的连接。  The connection between the wire lifting rope and the wire hook is a movable and detachable connection. the

所述的活动可拆卸式连接可为螺纹式连接,或为插销式连接。  The movable and detachable connection can be a threaded connection or a bolted connection. the

所述的绝缘绳轮式调节器由上至下设置有成列的调节孔,所述的定滑轮活动可拆卸连接绝缘绳轮式调节器的调节孔中。  The insulating sheave regulator is provided with a row of regulating holes from top to bottom, and the fixed pulley is detachably connected to the regulating holes of the insulating sheave regulator. the

将定滑轮与绝缘绳轮式调节器之间采用这种形式的活动连接,可根据需要将定滑轮固定于绝级绳轮式调节器的不同位置处。  This form of flexible connection is adopted between the fixed pulley and the insulating sheave regulator, and the fixed sheave can be fixed at different positions of the absolute sheave regulator as required. the

综上所述的,本发明的优点在于:  In summary, the advantages of the present invention are:

1.本带电更换大截面双分裂导线直线整串绝子绝缘子专用工具具有安全轻便、安装容易减轻作业人员劳动强度,现场带电作业工效高,解决了目前无法进行大截面线路直线绝缘子串带电更换作业的难题。该项目课题完成后,填补目前出现的220kV线路大截面双分裂导线直线整串绝缘子及其它220KV线路直线杆塔绝缘子串的带电更换工器具采用新型材料的空白。  1. This special tool for live replacement of large-section double-split conductors with straight-line strings of insulators is safe and portable, easy to install and reduce labor intensity for operators, and has high work efficiency for on-site live work. problem. After the completion of the project, it will fill in the gaps in using new materials for live replacement tools for the large-section double-split conductor straight-line string insulators for 220kV lines and other 220KV line straight-line tower insulator strings. the

2.该套绝缘工具电气性能好、机械强度高、安全系数大、能适用220kV上庄线线路大截面双分裂导线,垂直排列;上下子线间距600mm全线的直线单、双串绝缘子和其他220kV线路直线不同型式;不同长度的绝缘子串的带电更换工作。  2. This set of insulating tools has good electrical performance, high mechanical strength, and a large safety factor. It can be applied to 220kV Shangzhuang line with large cross-section double-split conductors, arranged vertically; the distance between the upper and lower sub-lines is 600mm, straight single and double string insulators and other 220kV lines. Different types of straight lines; live replacement of insulator strings of different lengths. the

3.该项工器具携带方便,替代传统使用的笨重硬质绝缘拉杆,具有操作简单安装方便,减少高空作业人员劳动强度,作业过程安全高效等特点。  3. This tool is easy to carry and replaces the traditionally used heavy and hard insulated pull rods. It has the characteristics of simple operation and convenient installation, reducing the labor intensity of high-altitude workers, and the operation process is safe and efficient. the

附图说明 Description of drawings

图1是本发明带电更换大截面双分裂导线直线整串绝缘子专用工具的结构示意图  Fig. 1 is a schematic diagram of the structure of the special tool for replacing large cross-section double-split conductor straight line whole string insulators in the present invention

图2是图1的A处放大图  Figure 2 is an enlarged view of A in Figure 1

图3是固定底座结构示意图  Figure 3 is a schematic diagram of the structure of the fixed base

图4是图3的仰视图  Figure 4 is a bottom view of Figure 3

标号说明1绝缘提线绳2绝缘绳轮式调节器21调节孔3导线吊钩4螺母丝杆紧线装置41丝杆42棘轮锁紧螺母5固定底座51定位卡槽52长槽孔53螺纹锁紧件54橡胶垫6定滑轮7横担角钢  Reference Signs Explanation 1 Insulated wire rope 2 Insulated rope wheel regulator 21 Adjusting hole 3 Conductor hook 4 Nut screw rod tightening device 41 Screw rod 42 Ratchet lock nut 5 Fixed base 51 Positioning card slot 52 Long slot hole 53 Thread lock Fastener 54 rubber pad 6 fixed pulley 7 cross arm angle steel

具体实施方式 Detailed ways

下面结合实施例对本发明进行更详细的描述。  The present invention will be described in more detail below in conjunction with examples. the

实施例1  Example 1

一种如图1-4所示的带电更换大截面双分裂导线直线整串绝缘子专用工具,包括绝缘提线绳1、绝缘绳轮式调节器2、导线吊钩3、螺母丝杆紧线装置4、固定底座5。所述的固定底座的下端面设置有定位用卡槽51,横担角钢7可卡入该卡槽中,在固定底座上还设置有与卡槽相平行的沟通固定底座上下端面的长槽孔52,在长槽孔设置有螺纹锁紧件53。所述的固定底座上的卡槽为两个。在固定底座与丝杆之间还设置有橡胶垫54。所述的螺母丝杆紧线装置4为防扭型螺母丝杆,所述的防扭型螺母丝杆包括丝杆41及棘轮锁紧螺母42构成。丝杆41下端与绝缘绳轮式调节器2之间的连接为活动可拆卸式的螺纹连接。所述的提线绳与导线吊钩之间的连接为活动可拆卸式的螺纹连接。在绝缘绳轮式调节器2由上至下设置有成列的调节孔21,所述的定滑轮6活动可拆卸的连接于绝缘绳轮式调节器的调节孔21中。所述的绝缘为“聚对苯撑苯并双口恶唑纤维”(简称PBO,商品名为柴隆Zylon),按带电作业受力工况经特殊的结构加工成的绝缘提线绳。这是一种用抗拉强度比钢丝纤维绳高10倍以上、一种本质不沾水回潮率仅0.6%、一种断裂伸长率仅2.5-3.5%、一种极限需氧指数为68,在垂直火焰中烧焦的长度几乎为零的超级(优等)纤维制成的超高强绝缘绳。因此,是目前国内外最好的防潮、阻燃型超高强绝缘提线绳。所述的导线吊钩为高强度铝合金导线吊勾。  A special tool for live replacement of large cross-section double-split wire straight-line whole string insulators as shown in Figure 1-4, including an insulating wire lifting rope 1, an insulating rope wheel regulator 2, a wire hook 3, and a nut screw rod tightening device 4. Fix the base 5. The lower end surface of the fixed base is provided with a slot 51 for positioning, and the cross-arm angle steel 7 can be snapped into the slot, and the fixed base is also provided with a long slot parallel to the slot to communicate with the upper and lower end surfaces of the fixed base. 52, a threaded locking member 53 is provided in the slotted hole. There are two slots on the fixed base. A rubber pad 54 is also arranged between the fixed base and the screw rod. The nut screw tightening device 4 is an anti-twist nut screw, and the anti-twist nut screw includes a screw 41 and a ratchet locking nut 42 . The connection between the lower end of the screw mandrel 41 and the insulating sheave regulator 2 is a movable and detachable threaded connection. The connection between the wire lifting rope and the wire hook is a movable and detachable threaded connection. The insulating sheave regulator 2 is provided with a row of regulating holes 21 from top to bottom, and the fixed pulley 6 is movably and detachably connected to the regulating holes 21 of the insulating sheave regulator. The insulation is "poly-p-phenylene benzobisoxazole fiber" (abbreviated as PBO, trade name is Zylon), which is an insulated wire rope processed by a special structure according to the stress condition of live work. This is a kind of rope with a tensile strength more than 10 times higher than that of steel fiber rope, a kind of essential non-wetting moisture regain rate of only 0.6%, a kind of elongation at break of only 2.5-3.5%, and a kind of limiting aerobic index of 68. An ultra-high-strength insulating rope made of super (superior) fibers that charred in a vertical flame with almost zero length. Therefore, it is the best moisture-proof and flame-retardant ultra-high-strength insulated wire rope at home and abroad. The wire hook is a high-strength aluminum alloy wire hook. the

本实施例未述部分与现有技术相同。  The parts not described in this embodiment are the same as the prior art. the

Claims (9)

1.一种带电更换大截面双分裂导线直线整串绝缘子专用工具,其特征在于:包括绝缘提线绳(1)、绝缘绳轮式调节器(2)、导线吊钩(3)、螺母丝杆紧线装置(4)和固定底座(5),所述的固定底座套装于螺母丝杆紧线装置的丝杆(41)上并相对丝杆移动,丝杆的下端与绝缘绳轮式调节器相连接,在绝缘绳轮式调节器上设置有定滑轮(6),绝缘提线绳(1)绕过绝缘绳轮式调节器的定滑轮(6)后在其两端设置有导线吊钩(3),在固定底座上设置有与横担角钢相配合的定位锁紧装置。 1. A special tool for live replacement of large-section double-split conductor straight-line whole string insulators, characterized in that it includes an insulated wire rope (1), an insulated rope wheel regulator (2), a wire hook (3), and a nut wire The rod tightening device (4) and the fixed base (5), the fixed base is set on the screw rod (41) of the nut screw rod tightening device and moves relative to the screw rod, the lower end of the screw rod is adjusted with the insulating sheave The insulated rope wheel regulator is connected with a fixed pulley (6), and the insulated wire rope (1) is bypassed by the fixed pulley (6) of the insulated rope wheel regulator. The hook (3) is provided with a positioning locking device matched with the cross-arm angle steel on the fixed base. 2.根据权利要求1所述的带电更换大截面双分裂导线直线整串绝缘子专用工具,其特征在于:固定底座(5)的下端面设置有定位用卡槽(51),横担角钢可卡入该卡槽中,在固定底座上还设置有与卡槽相平行的沟通固定底座上下端面的长槽孔(52),在长槽孔设置有螺纹锁紧件(53)。 2. The special tool for live replacement of large cross-section double-split wires and straight string insulators according to claim 1, characterized in that: the lower end surface of the fixed base (5) is provided with a positioning slot (51), and the cross-arm angle steel can be clamped Insert in this draw-in groove, also be provided with the elongated slotted hole (52) of communication fixed base upper and lower end surface parallel with the draw-in groove on the fixed base, be provided with thread lock (53) in the elongated slotted hole. 3.根据权利要求2所述的带电更换大截面双分裂导线直线整串绝缘子专用工具,其特征在于:所述的固定底座上的卡槽(51)为两个。 3. The special tool for live replacement of large cross-section double-split wires and straight string insulators according to claim 2, characterized in that: there are two slots (51) on the fixed base. 4.根据权利要求3所述的带电更换大截面双分裂导线直线整串绝缘子专用工具,其特征在于:在固定底座(5)与丝杆(41)之间还设置有橡胶垫(54)。 4. The special tool for live replacement of large cross-section double-split wires and straight string insulators according to claim 3, characterized in that a rubber pad (54) is also provided between the fixed base (5) and the screw rod (41). 5.根据权利要求1至4任何一项所述的带电更换大截面双分裂导线直线整串绝缘子专用工具,其特征在于:所述的螺母丝杆紧线装置为防扭型螺母丝杆,所述的防扭型螺母丝杆包括丝杆(41)及棘轮锁紧螺母(42)。 5. According to any one of claims 1 to 4, the special tool for live replacement of large-section double-split wires and straight string insulators is characterized in that: the nut screw tightening device is an anti-twist nut screw, and the The anti-twist nut screw includes a screw (41) and a ratchet lock nut (42). 6.根据权利要求5所述的带电更换大截面双分裂导线直线整串绝缘子专用工具,其特征在于:所述的丝杆下端与绝缘绳轮式调节器之间的连接为活动可拆卸式连接。 6. The special tool for live replacement of large cross-section double-split conductor straight line whole string insulators according to claim 5, characterized in that: the connection between the lower end of the screw rod and the insulating sheave regulator is a movable and detachable connection . 7.根据权利要求6所述的带电更换大截面双分裂导线直线整串绝缘子专用工具,其特征在于:所述的提线绳与导线吊钩之间的连接为活动可拆卸式的连接。 7. The special tool for live replacement of large cross-section double-split wires and straight string insulators according to claim 6, characterized in that: the connection between the wire lifting rope and the wire hook is a movable and detachable connection. 8.根据权利要求7所述的带电更换大截面双分裂导线直线整串绝缘子专用工具,其特征在于:所述的活动可拆卸式连接可为螺纹式连接,或为插销式连接。 8. The special tool for live replacement of large cross-section double-split conductor straight line whole string insulators according to claim 7, characterized in that: the movable and detachable connection can be a screw connection or a bolt connection. 9.根据权利要求8所述的带电更换大截面双分裂导线直线整串绝缘子专用工具,其特征在于:所述的绝缘绳轮式调节器由上至下设置有成列的调节孔(21),所述的定滑轮(6)活动可拆卸连接绝缘绳轮式调节器的调节孔中。  9. The special tool for live replacement of large cross-section double-split conductor straight line whole string insulators according to claim 8, characterized in that: the insulating sheave regulator is provided with a row of adjustment holes (21) from top to bottom , the fixed pulley (6) is movable and detachable connected to the regulating hole of the insulating rope wheel regulator. the
CN2010101328246A 2010-03-26 2010-03-26 Special tool of live line work for replacing rectilinear insulator string of large-section double multiple wire Active CN101820144B (en)

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