CN101816965B - Sand making cavity special for cone sand making machine - Google Patents
Sand making cavity special for cone sand making machine Download PDFInfo
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- CN101816965B CN101816965B CN200910154394.5A CN200910154394A CN101816965B CN 101816965 B CN101816965 B CN 101816965B CN 200910154394 A CN200910154394 A CN 200910154394A CN 101816965 B CN101816965 B CN 101816965B
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Abstract
本发明涉及一种既能够效率高、能耗低制砂,又能够根据需要随时调整制砂粒径的圆锥式制砂机专用制砂腔及制砂腔调整方法,上机壳位于下机壳上端,调整螺套位于上机壳上且与上机壳呈螺旋旋接配套,调整螺套内壁为中间凸起、上下两边分别为环状喇叭状斜面,抗磨定套通过定套衬套与调整螺套下环状喇叭状斜面连接,主轴通过偏心轴套、内铜套位于上机壳中心的轴孔内,动锥通过球面铜瓦套在主轴上且由主轴推动动锥套摆动,动套衬套套在动锥套的锥面上,抗磨动套套在动套衬套的锥面上且抗磨动套壁面在动锥的推动下与抗磨定套壁面构成动态制砂腔。
The invention relates to a special sand-making chamber and a method for adjusting the sand-making chamber of a conical sand-making machine, which can not only make sand with high efficiency and low energy consumption, but also can adjust the sand-making particle size at any time according to needs. The upper casing is located at the lower casing. At the upper end, the adjusting screw sleeve is located on the upper casing and is spirally connected with the upper casing. The inner wall of the adjusting screw sleeve is raised in the middle, and the upper and lower sides are ring-shaped horn-shaped slopes. The anti-wear fixed sleeve passes through the fixed sleeve bushing and the The ring-shaped trumpet-shaped slope of the adjusting screw sleeve is connected. The main shaft is located in the shaft hole in the center of the upper casing through the eccentric shaft sleeve and the inner copper sleeve. The bushing is set on the conical surface of the movable cone sleeve, the anti-friction movable sleeve is set on the conical surface of the movable sleeve bushing, and the wall surface of the anti-friction movable sleeve is driven by the movable cone to form a dynamic sand making chamber with the wall surface of the anti-wear fixed sleeve.
Description
技术领域 technical field
本发明涉及一种既能够效率高、能耗低制砂,又能够根据需要随时调整制砂粒径的圆锥式制砂机专用制砂腔及制砂腔调整方法,属制砂机部件总成制造领域。 The invention relates to a special sand-making chamber for a conical sand-making machine and a method for adjusting the sand-making chamber, which can not only make sand with high efficiency and low energy consumption, but also can adjust the sand-making particle size at any time according to the needs, which belongs to the sand making machine component assembly manufacturing field. the
背景技术 Background technique
CN101362112A、名称“一种干式制砂法及所用的干式制砂机”,包括中空的破碎工作腔,在破碎工作腔的下方设有中空的除尘工作腔,下料通道的上端与下料口密封相连,下料通道的下端位于除尘工作腔内,在除尘工作腔上还设有通气口,风道位于除尘工作腔内,下料通道的下端与风道的上端在水平方向上相互错开;除尘工作腔的底面设有出口;吸尘组件穿过出口后与风道的下端密封相连,或者吸尘组件与通气口密封相连。由于该制砂机不是圆锥式制砂机,因此不存在制砂腔。 CN101362112A, title "a kind of dry type sand making method and the dry type sand making machine used", including a hollow crushing working chamber, a hollow dust removal working chamber is arranged below the crushing working chamber, the upper end of the feeding channel is connected with the feeding The lower end of the feeding channel is located in the dust removal working chamber, and there is also a vent on the dust removing working chamber. The bottom surface of the dust removal working chamber is provided with an outlet; the dust suction component is sealed and connected with the lower end of the air duct after passing through the outlet, or the dust suction component is sealed and connected with the air vent. Since this sand making machine is not a conical sand making machine, there is no sand making chamber. the
发明内容 Contents of the invention
设计目的:避免背景技术中的不足之处,设计一种既能够效率高、能耗低制砂,又能够根据需要随时调整制砂粒径的圆锥式制砂机专用制砂腔及制砂腔调整方法。 Design purpose: to avoid the deficiencies in the background technology, to design a special sand-making chamber and a sand-making chamber for conical sand-making machines that can produce sand with high efficiency and low energy consumption, and can adjust the sand-making particle size at any time according to needs Adjustment method. the
设计方案:为了实现上述设计目的。1、上机壳的内壁与调整螺套的外壁螺旋丝扣旋接且可调整调整螺套升降的设计,是本发明的技术特征之一。这样做的目的在于:一是由于调整螺套内壁为中间凸起、上下两边分别为环状喇叭状斜面,因此其上喇叭腔体斜面可以有效地支撑料斗总成,确保料斗总成中的稳定性和牢固性,而下喇叭腔体内斜面边与其相邻的竖直边的相交处开有抗磨定套连接孔,该抗磨定套连接孔不仅可以将抗磨定套定位,而且可以在下喇叭腔体外斜面与抗磨定套壁构成的间距内置入定套衬套,起到了对调整螺套的保护,同时又缓释了制砂冲击力对抗磨定套的冲击。更重要的是:由于抗磨定套与抗磨动套的相对面所构成的间距为制砂腔,该制砂腔间距即为制砂粒度的大小,通过对调整螺套的升降即可实现对制砂腔间距大小的调整,从而达到根据所需调整制砂粒径大小的目的。2、上机壳开有一个或一个以上的锁紧油缸的设计,是本发明的技术特征之二。这样做的目的在于:通过锁紧油缸可以将上机壳与调整螺套锁定,确保工作时不会发生调整螺套升或降的情形,确保所调整制砂砂粒直径的数据相对不变。3、抗磨动套和抗磨定套采用高铬铸铁材料的设计,是本发明的技术特征之三。这样做的目的在于:由于高铬铸铁在Cr达到12%,铬碳比达到一定值时,铁碳的凝固过程有了改变,导致更高硬度的M7C3型碳化物生成,而非M3C型。这就像熟料中的硅酸三钙与硅酸二钙一样,C3S不仅早期强度高,后期强度亦高于C2S。同样M7C3型碳化物不仅硬度比M3C型更高,并且组织形态也与割裂基体的蜂窝状M3C型碳化物不同,而是结实、不连续的条块状,其结果大大改善了韧性,从而使高铬铸铁不仅具有硬度高,而且耐磨性比同硬度合金钢要高得多。本申请采用高铬铸铁制作抗磨动套和抗磨定套不仅开创了制砂设备的先例,而且使抗磨动套和抗磨定套的耐磨性和硬度得到了根本性的提高,极大地延长了制砂机的使用寿命。4、偏心轴套推动主轴作偏心摆动的设计,是本发明的技术特征之四。这样做的目的在于:由于偏心轴套在结构设计上,是指偏心轴套内的轴孔偏心,该偏心轴套由伞齿轮组驱动转动,因此当偏心轴套转动时,位于偏心轴孔内的主轴随之作偏心摆动,而位于主轴上部的抗磨动套通过动锥随之作偏心摆动且使抗磨定套和抗磨动套构成的制砂腔形成动态偏心制砂腔。5、动套衬套套在动锥的锥面上,抗磨动套套在动套衬套锥面上的设计,是本发明的技术特征之五。这样做的目的在于:由于动套衬套为高锰钢套,它不仅具有良好的耐磨性和优异韧性、耐抗冲击强度,而且当套在其上的高铬铸铁抗磨动套在遇到钢块等超硬物质被损坏时,而且对于其下的动锥能够起到可靠的保护作用。6、动套衬套截面呈上口窄、下口宽且下口呈内收口型喇叭型撬摆的设计,是本发明的技术特征之六。这样做的目的在于:一是由于动套衬套为高锰钢套,它不仅具有良好的耐磨性和优异韧性、耐抗冲击强度,而且当套在其上的高铬铸铁抗磨动套在遇到钢块等超硬物质被损坏时,对于其下的动锥能够起到可靠的保护作用;二是由于动套衬套外壁环向开有凹槽,减少了动套衬套外壁与抗磨动套的接触面积,使二者的有效接触面积更加吻合、牢固,从而起到了对抗磨动套的保护作用;三是当高铬铸铁抗磨动套在遇到钢块等超硬物质被损坏时,动套衬套对动锥起到良好的保护作用;四是动套衬套下部的内收口型喇叭型撬摆对所制砂堆起到良好的搅动作用,防止其堆积、便于快速排出。 Design scheme: In order to achieve the above design purpose. 1. It is one of the technical characteristics of the present invention that the inner wall of the upper casing is screwed with the outer wall helical thread of the adjusting screw sleeve and the adjustable adjusting screw sleeve can be lifted and lowered. The purpose of doing this is as follows: First, because the inner wall of the adjusting screw sleeve is raised in the middle, and the upper and lower sides are ring-shaped horn-shaped slopes, the slope of the upper horn cavity can effectively support the hopper assembly and ensure the stability of the hopper assembly. and firmness, and the intersection of the sloped side and the adjacent vertical side in the lower horn cavity is provided with a wear-resistant sleeve connection hole, which can not only position the wear-resistant sleeve, but also can be used in the lower The distance between the outer inclined surface of the horn cavity and the anti-wear fixed sleeve wall is built into the fixed sleeve bushing, which protects the adjusting screw sleeve, and at the same time slows down the impact of the sand making impact on the anti-friction fixed sleeve. More importantly: Since the distance formed by the opposite surfaces of the anti-wear fixed sleeve and the anti-wear movable sleeve is the sand-making chamber, the distance between the sand-making chambers is the size of the sand-making granularity, which can be realized by adjusting the screw sleeve up and down. The adjustment of the spacing of the sand-making chamber can achieve the purpose of adjusting the size of the sand-making particles according to the needs. 2, the upper casing has the design of one or more locking oil cylinders, which is two of technical characterictics of the present invention. The purpose of doing like this is: upper casing and adjusting screw sleeve can be locked by locking oil cylinder, the situation that ensures that adjusting screw sleeve rises or falls does not take place during work, guarantees that the data of the adjusted sand-making sand grain diameter is relatively unchanged. 3. The anti-friction movable sleeve and the anti-friction fixed sleeve adopt the design of high chromium cast iron material, which is the third technical characterictic of the present invention. The purpose of this is: when the Cr reaches 12% and the chromium-carbon ratio reaches a certain value in high-chromium cast iron, the solidification process of iron-carbon is changed, resulting in the formation of higher hardness M7C3 carbides instead of M3C. Just like tricalcium silicate and dicalcium silicate in clinker, C3S not only has high early strength, but also higher later strength than C2S. Similarly, the M7C3 carbide is not only harder than the M3C type, but also has a different microstructure from the honeycomb M3C carbide that splits the matrix, but is solid and discontinuous. The result is that the toughness is greatly improved, so that the high Chromium cast iron not only has high hardness, but also has much higher wear resistance than alloy steel with the same hardness. This application uses high chromium cast iron to make the anti-wear moving sleeve and anti-wear fixed sleeve, which not only creates a precedent for sand making equipment, but also fundamentally improves the wear resistance and hardness of the anti-friction moving sleeve and anti-wear fixed sleeve, which is extremely Greatly prolong the service life of the sand making machine. 4. The design that the eccentric shaft sleeve pushes the main shaft to eccentrically swing is four of the technical characterictics of the present invention. The purpose of doing this is: due to the structural design of the eccentric bushing, it means that the shaft hole in the eccentric bushing is eccentric, and the eccentric bushing is driven to rotate by the bevel gear set. The main shaft of the main shaft swings eccentrically, and the anti-wear movable sleeve located on the upper part of the main shaft swings eccentrically through the movable cone, and the sand-making chamber composed of the anti-wear fixed sleeve and the anti-friction movable sleeve forms a dynamic eccentric sand-making chamber. 5. The design of the movable sleeve bushing on the conical surface of the movable cone, and the design of the anti-friction movable sleeve on the conical surface of the movable sleeve bushing is five of the technical characterictics of the present invention. The purpose of doing this is: because the dynamic bushing is a high manganese steel bushing, it not only has good wear resistance, excellent toughness, and impact resistance, but also when the high chromium cast iron anti-friction When superhard materials such as steel block are damaged, it can also play a reliable role in protecting the moving cone under it. 6. The cross-section of the movable bushing is narrow at the top, wide at the bottom, and the bottom is a trumpet-shaped prying pendulum with a closed mouth, which is the sixth technical feature of the present invention. The purpose of doing this is: First, because the moving bushing is a high-manganese steel bushing, it not only has good wear resistance, excellent toughness, and impact resistance, but also when the high-chromium cast iron wear-resistant moving bushing on it When the superhard material such as steel block is damaged, it can play a reliable role in protecting the moving cone under it; secondly, because the outer wall of the moving sleeve has grooves in the circumferential direction, it reduces the contact between the outer wall of the moving sleeve and the bushing. The contact area of the anti-friction moving sleeve makes the effective contact area of the two more consistent and firmer, thereby protecting the anti-friction sleeve; the third is that when the high-chromium cast iron anti-friction sleeve encounters superhard materials such as steel blocks When it is damaged, the moving bushing can play a good role in protecting the moving cone; the fourth is that the inner-shrinking horn-shaped pry pendulum at the lower part of the moving bushing has a good stirring effect on the sand pile, preventing it from accumulating and facilitating Drain quickly. the
技术方案1:圆锥式制砂机专用制砂腔,上机壳位于下机壳上端,调整螺套位于上机壳上且与上机壳呈螺旋旋接配套,调整螺套内壁为中间凸起、上下两边分别为环状喇叭状斜面,抗磨定套通过定套衬套与调整螺套下环状喇叭状斜面连接,主轴通过偏心轴套、内铜套位于上机壳中心的轴孔内,动锥通过球面铜瓦套在主轴上且由主轴推动动锥摆动,动套衬套套在动锥的锥面上,抗磨动套套在动套衬套的锥面上且抗磨动套壁面在动锥的推动下与抗磨定套壁面构成动态制砂腔。 Technical solution 1: special sand making chamber for conical sand making machine, the upper casing is located at the upper end of the lower casing, the adjusting screw sleeve is located on the upper casing and is spirally connected with the upper casing, and the inner wall of the adjusting screw sleeve is a middle protrusion , The upper and lower sides are ring-shaped horn-shaped slopes respectively. The anti-wear fixed sleeve is connected with the lower ring-shaped horn-shaped slope of the adjusting screw sleeve through the fixed sleeve bushing. The main shaft is located in the shaft hole in the center of the upper casing through the eccentric sleeve and the inner copper sleeve , the moving cone is sleeved on the main shaft by the spherical copper tile and the main shaft pushes the moving cone to swing. Driven by the moving cone, it forms a dynamic sand-making chamber with the wall of the anti-wear set sleeve. the
技术方案2:圆锥式制砂机专用制砂腔的调整方法,制砂时,根据所需砂粒的直径范围,旋转调整螺套,调整螺套带动位于其下环状喇叭状斜面上的抗磨定套向下移动,使抗磨定套壁面与其相对的抗磨动套壁面的间距大小等于所需砂粒的直径范围,此时启动锁紧油缸锁紧调整螺套,使其与上机壳固定即可。 Technical solution 2: The adjustment method of the special sand making chamber of the conical sand making machine. When making sand, the screw sleeve is rotated and adjusted according to the diameter range of the required sand grains, and the adjustment screw sleeve drives the anti-wear device located on the lower ring-shaped horn-shaped slope. The fixed sleeve moves downward, so that the distance between the wall of the anti-wear fixed sleeve and the wall of the opposite anti-friction movable sleeve is equal to the diameter range of the required sand grains. At this time, start the locking cylinder to lock the adjusting screw sleeve to fix it with the upper casing. That's it. the
本发明与背景技术相比,一是开创了圆锥制砂的先例,利用圆锥腔所产生的势能,使石块与石块之间形成挤压、冲击、破碎,即石打石,不仅制砂效率高、破碎比大于1:15,能耗低、制砂成本低,而且实现的是磨损受力一条线、工作破碎一个面的高效工作机制;二是制砂腔面硬度高、耐磨损、使用寿命长;三是通过对调整螺套的升降即可实现对制砂腔间距大小的调整,从而达到根据所求调整制砂粒径大小的目的。 Compared with the background technology, the present invention has created a precedent of conical sand making. The potential energy generated by the conical cavity is used to make the stones squeeze, impact and break between the stones, that is, stone beating stones, which not only improves the sand making efficiency High, crushing ratio greater than 1:15, low energy consumption, low cost of sand making, and realizes the efficient working mechanism of one line of wear and stress and one surface of work and crushing; second, the surface of the sand making chamber has high hardness, wear resistance, The service life is long; the third is to realize the adjustment of the spacing of the sand-making chamber by lifting the adjusting screw sleeve, so as to achieve the purpose of adjusting the size of the sand-making particle size according to the requirements. the
附图说明 Description of drawings
图1是圆锥式制砂机专用制砂腔的剖视结构示意图。 Figure 1 is a schematic cross-sectional structure diagram of a dedicated sand making chamber for a conical sand making machine. the
具体实施方式 Detailed ways
实施例1:参照附图1。圆锥式制砂机专用制砂腔,上机壳2位于下机壳1上端,调整螺套4位于上机壳2上且与上机壳2呈螺旋旋接配套,调整螺套4内壁为中间凸起、上下两边分别为环状喇叭状斜面,抗磨定套6通过定套衬套5与调整螺套4下环状喇叭状斜面连接,主轴13通过偏心轴套、内铜套位于上机壳2中心的轴孔内,动锥11通过球面铜瓦套在主轴13上且由主轴13推动动锥11摆动,动套衬套10套在动锥11的锥面上,抗磨动套7套在动套衬套10的锥面上且抗磨动套7壁面在动锥的推动下与抗磨定套6壁面构成动态制砂腔12。 Embodiment 1: with reference to accompanying drawing 1. Conical sand making machine special sand making chamber, the upper casing 2 is located at the upper end of the lower casing 1, the adjusting screw sleeve 4 is located on the upper casing 2 and is spirally connected with the upper casing 2, and the inner wall of the adjusting screw sleeve 4 is in the middle The bulge and the upper and lower sides are ring-shaped horn-shaped slopes respectively. The anti-wear fixed sleeve 6 is connected with the lower ring-shaped horn-shaped slope of the adjusting screw sleeve 4 through the fixed sleeve bush 5. The main shaft 13 is located on the upper machine through the eccentric shaft sleeve and the inner copper sleeve. In the shaft hole in the center of the shell 2, the movable cone 11 is sleeved on the main shaft 13 through the spherical copper tile, and the main shaft 13 pushes the movable cone 11 to swing. Sleeved on the cone surface of the movable sleeve bushing 10 and the wall surface of the wear-resistant movable sleeve 7 forms a dynamic sand-making chamber 12 with the wall surface of the wear-resistant fixed sleeve 6 under the promotion of the movable cone. the
所述制砂腔12呈环形、上大下小,其砂粒的大小取决于抗磨动套7壁面与抗磨定套6壁面间的间距大小。 The sand-making chamber 12 is annular, with a large upper part and a smaller lower part. The size of the sand grains depends on the distance between the wall surface of the anti-wear movable sleeve 7 and the wall surface of the anti-wear fixed sleeve 6 . the
所述主轴13上套有嵌紧器套8且嵌紧器套8下端面与抗磨动套7上端面相触、上端面采用锁紧螺母9锁紧在主轴13上。 The main shaft 13 is covered with an embedding device sleeve 8 and the lower end surface of the embedding device sleeve 8 is in contact with the upper end surface of the anti-friction dynamic sleeve 7, and the upper end surface is locked on the main shaft 13 by a locking nut 9. the
所述上机壳2设有锁紧油缸3且用于锁紧调整螺套4。 The upper casing 2 is provided with a locking oil cylinder 3 for locking the adjusting screw sleeve 4 .
所述动套衬套10和定套衬套5为高锰钢动套衬套和高锰钢定套衬套。 The moving bushing 10 and fixed bushing 5 are high manganese steel moving bushing and high manganese steel fixed bushing. the
所述动套衬套10下口呈内收口斜边撬摆。 The lower opening of the moving sleeve bushing 10 is prying with a hypotenuse at the inner opening. the
所述抗磨动套7和抗磨定套6为高铬铸铁。 The anti-wear moving sleeve 7 and the anti-wear fixed sleeve 6 are high chromium cast iron. the
实施例2:在实施例1的基础上,所述抗磨动套7内锥面环向开有凹槽。 Embodiment 2: On the basis of Embodiment 1, grooves are formed on the inner tapered surface of the anti-friction moving sleeve 7 in the circumferential direction. the
实施例3:在实施例1的基础上,圆锥式制砂机专用制砂腔的调整方法,制砂时,根据所需砂粒的直径范围,旋转调整螺套4,调整螺套4带动位于其下环状喇叭状斜面上的抗磨定套6向下移动,使抗磨定套6壁面与其相对的抗磨动套7壁面的间距大小等于所需砂粒的直径范围,此时启动锁紧油缸3锁紧调整螺套4,使其与上机壳2固定即可。 Embodiment 3: On the basis of Embodiment 1, the adjustment method of the special sand making chamber of the conical sand making machine. When making sand, the adjusting screw sleeve 4 is rotated according to the diameter range of the required sand grains, and the adjusting screw sleeve 4 drives the The anti-wear fixed sleeve 6 on the lower annular trumpet-shaped slope moves downward, so that the distance between the wall of the anti-wear fixed sleeve 6 and the wall of the opposite anti-friction movable sleeve 7 is equal to the diameter range of the required sand grains, and the locking oil cylinder is started at this time 3 Lock the adjusting screw sleeve 4 so that it can be fixed with the upper casing 2. the
需要理解到的是:上述实施例虽然对本发明的设计思路作了比较详细的文字描述,但是这些文字描述,只是对本发明设计思路的简单文字描述,而不是对本发明设计思路的限制,任何不超出本发明设计思路的组合、增加或修改,均落入本发明的保护范围内。 It should be understood that: although the above-mentioned embodiments have made more detailed text descriptions to the design ideas of the present invention, these text descriptions are only simple text descriptions to the design ideas of the present invention, rather than limitations to the design ideas of the present invention. The combination, addition or modification of the design concept of the present invention all fall within the protection scope of the present invention. the
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| CN200910154394.5A CN101816965B (en) | 2009-12-03 | 2009-12-03 | Sand making cavity special for cone sand making machine |
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| CN200910154394.5A CN101816965B (en) | 2009-12-03 | 2009-12-03 | Sand making cavity special for cone sand making machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20140054402A1 (en) * | 2011-05-01 | 2014-02-27 | Xingliang Zhu | Rotary crushing pair with uneven surfaces |
| CN103008046B (en) * | 2012-12-11 | 2015-05-06 | 浙江双金机械集团股份有限公司 | Conic sand making machine comprising concave-convex arc-shaped sand making cavities and sand making method |
| CN103008047B (en) * | 2012-12-11 | 2015-10-21 | 浙江双金机械集团股份有限公司 | The special concavo-convex arc rolled mortar wall of circular cone sand making machine and crushing wall and matching process |
| WO2015027579A1 (en) * | 2013-08-28 | 2015-03-05 | 浙江双金机械集团股份有限公司 | All-weather conical sand making machine and self-adjustment method |
| CN103599822B (en) * | 2013-10-12 | 2015-04-01 | 浙江双金机械集团股份有限公司 | Non-dead halt conical sand making machine and non-dead halt method |
| EP2873461B1 (en) * | 2013-11-19 | 2017-04-12 | Sandvik Intellectual Property AB | A gyratory crusher spider bushing assembly |
| CN103920562B (en) * | 2014-03-10 | 2017-01-11 | 浙江双金机械集团股份有限公司 | Hydraulic lock type cone sand-making machine and locking method |
| EP3808455A1 (en) * | 2019-10-17 | 2021-04-21 | Sandvik SRP AB | A head nut assembly and a gyratory crusher applying the same |
| CN112387344A (en) * | 2020-10-30 | 2021-02-23 | 重庆贻晨兴工业设计有限责任公司 | Cone crusher with iron removing function and using method |
| CN115231012A (en) * | 2022-09-23 | 2022-10-25 | 江苏德邦铸造科技有限公司 | Rare earth magnesium silicon nodulizer partial shipment conveyor |
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