CN101810441A - Intelligent pulping machine and control process method thereof - Google Patents

Intelligent pulping machine and control process method thereof Download PDF

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Publication number
CN101810441A
CN101810441A CN 201010123228 CN201010123228A CN101810441A CN 101810441 A CN101810441 A CN 101810441A CN 201010123228 CN201010123228 CN 201010123228 CN 201010123228 A CN201010123228 A CN 201010123228A CN 101810441 A CN101810441 A CN 101810441A
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temperature
water
detecting means
water level
means
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CN 201010123228
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杜鹏杰
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美的集团有限公司
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Abstract

The invention relates to an intelligent pulping machine and a control method thereof. A water level detecting device and a temperature detecting device, which are used for detecting water level and water temperature and feeding back detection results to a control device so as to make the control device select different pulping process procedures, are arranged in a pulp holding container of the pulping machine or on a handpiece or at the bottom of the pulp holding container. The control method of a soymilk grinder comprises the following steps that: the water level detecting device transmits the detected water level data to the control device; the temperature detecting device transmits the detected temperature data to the control device; the control device calculates the received water level data and temperature data to acquire corresponding quantity data, and comparatively analyzes prestored water quantity and temperature data; and the control device controls a crushing device and a heating device to start work and to operate pulping process flow corresponding to actual water level and water temperature. The machine and the method achieve the aims of high concentration, low energy consumption, short time, safety and intelligence.

Description

一种智能制浆机及其制浆工艺方法 An intelligent pulping machine and pulping process method

技术领域 FIELD

[0001] 本发明是一种智能豆浆机及其控制方法,属于豆浆机及其制浆工艺方法的改造技术。 [0001] The present invention is an intelligent Soymilk and a control method, and the transformation of soybean milk technology is a method of pulping processes.

背景技术 Background technique

[0002] 目前市场上豆浆机的制浆程序处于一种固化状态,即不能根据用户实际操作时的实际情况选择相应的制浆程序。 [0002] Soymilk on the market in the pulping procedure A cured state, i.e., not to select the appropriate program in accordance with the actual situation pulping the user actually operates. 但是,由于制浆过程受到客观因素,如水的初始温度,和主观因素,如加入水量多少这两方面的影响。 However, due to the pulping process by objective factors, such as water initial temperature, and subjective factors, such as how much influence both the amount of water added. 因此一方面具有容量上的问题,并导致:1、限制了制浆容量范围,其最大容量与最小容量之差只有0. 2升,成为增加豆浆机容量的一个技术壁垒,因为容量范围小,使得消费者无法根据自己需要的豆浆量进行制浆,或者因为制浆过多而浪费,或者因为过少而不够量。 Thus on the one hand, a capacity issue, and lead: 1, limiting the pulping capacity range, the difference between its maximum capacity and the minimum capacity of only 0.2 liters, a technical barrier becomes Soymilk increased capacity because of the small capacity range, so that consumers can not be based on the amount of milk they need pulping, pulp or because of excessive waste, or because the amount is too small and inadequate. 2、消费者很难控制好加入到制浆机中的水量,使用起来很不方便。 2, the consumer is difficult to control the amount of water added to the pulping machine, very easy to use. 而另一方面,由于水量的多少和水初始温度的高低影响豆浆质量,如:1、当豆浆机浆液处在大水位和低水温时,粉碎不充分,豆料打不碎,豆浆没有熟透等。 On the other hand, since the level of the water affect milk quality and number of the initial temperature of the water, such as: 1, when the slurry in large Soymilk level and low temperature, insufficient pulverization, unbreakable material beans, soy undercooked Wait. 2、当制浆机浆液处在小水位和高水温的时候,米糊、八宝过度粉碎,容易糊底糊管,豆浆过熟,容易烧焦,煮浆过程溢出等。 2, when in a small pulper slurry of water and high water temperature, rice, Eight excessive pulverization, easily paste paste tube bottom, over cooked milk, easily burned, the mashing process overflow.

发明内容 SUMMARY

[0003] 本发明的目的在于克服现有技术的不足,而提供一种可根据水位和水温自动选择制浆程序的智能制浆机,具有设计合理,结构简单,方便实用的优点。 [0003] The object of the present invention is to overcome the disadvantages of the prior art, to provide an automatic selection program according to the pulp level and temperature smart pulper, with reasonable design, simple structure, convenient and practical advantages. 本发明还提供了该智能制浆机的制浆工艺方法。 The present invention further provides a process for pulping the smart pulper.

[0004] 本发明包括如下技术特征:一种智能制浆机,包括机头、装设在机头内的电机、装设于机头内的控制装置、置于机头下端的盛浆容器以及安装在盛浆容器内的粉碎装置和发热装置,还包括水位检测装置和温度检测装置,所述水位检测装置和温度检测装置的信号输出端与控制装置的信号输入端电连接,所述水位检测装置和温度检测装置分别用于检测水位和水温,并将检测结构反馈给控制装置,以供控制装置根据检测的水位、水温信号选择不同制浆工艺程序。 [0004] The present invention comprises the following technical features: An Intelligent pulper, comprising a head, a motor mounted within the handpiece, the control device installed in the head, the head is placed and the lower end of the container filled pulp pulverizing means and heating means mounted within the container filled pulp, further comprising a water level detecting means and the temperature detecting means, said signal input terminal and the output terminal of the control signal level detecting means, and means connected to the temperature detecting means, said level detector means and temperature detecting means for detecting the water level and water temperature, respectively, back to the control structure of the detection means for detecting a water level control device, the signal selecting different pulping process temperature program.

[0005] 所述水位检测装置为超声波收发器、CXD传感器、摄像头或称重传感器。 [0005] The water level detecting means is an ultrasonic transceiver, CXD sensors, cameras, or load cell.

[0006] 其中一种方案是所述水位检测装置为超声波收发器、CCD传感器、摄像头,所述水位检测装置设置于机头上或盛浆容器内;另一种方案是:所述水位检测装置为称重传感器,所述水位检测装置设置于盛浆容器的底部。 [0006] One embodiment of the water level detecting means is an ultrasonic transceiver, the CCD sensor, a camera, a water level detecting means is provided within the handpiece or slurry filled container; another embodiment: said level detection means the weighing sensor, the water level detecting means is provided in the bottom of the container filled pulp.

[0007] 所述温度检测装置为热敏电阻、数字温度传感器、热电容或热电偶。 The [0007] temperature sensing means is a thermistor, digital temperature sensor, thermoelectric content or thermocouple.

[0008] 所述温度检测装置安装在盛浆容器内壁、机头下或盛浆容器底部。 [0008] The temperature detecting means is mounted on the inner wall of the container filled pulp, head or bottom of the lower container filled pulp.

[0009] 所述控制装置包括录入制浆程序及识别程序的微处理器及其外围电路。 [0009] The control means includes a microprocessor and its peripheral circuits entry pulping process and recognition program.

[0010] 本发明另一个目的在于提供一种智能制浆机的制浆工艺方法,其特征在于包括如下步骤: [0010] Another object of the present invention to provide an intelligent pulping process for pulping machine, comprising the steps of:

[0011] 1)在制浆机的盛浆容器内加入适量的水和制浆物料;[0012] 2)接通电源,按下启动键后,水位检测装置对盛浆容器中的水位进行检测;温度检测装置对盛浆容器中的水温进行检测; [0011] 1) Add water to the pulp and the pulp material filled in the pulper vessel; [0012] 2) power on, press the start button, the water level of the water level detecting means slurry filled container is detected ; Sheng slurry temperature detecting means for detecting temperature of water in the container;

[0013] 3)水位检测装置将检测到的水位数据传输到控制装置,温度检测装置将检测到的温度数据传输到控制装置,控制装置接收水位和温度数据后,将所得数据与预先存储的水位和温度数据进行比较分析,并得出加入盛浆容器内的实际水量; [0013] 3) the water level detecting means detects the water level data to the control means, the temperature detecting means detects the temperature data to the control means, means for receiving the water level and temperature data control, and the resulting data previously stored level and temperature data were compared, and the actual amount of water added to obtain a slurry filled container;

[0014] 4)控制装置通过分析后自动调出与实际水量和实际温度相对应的制浆程序,并控制粉碎装置及发热装置工作,开始进行相应的制浆工艺流程。 [0014] 4) control means for automatically adjusting the actual temperature and the actual amount of water corresponding to the post-analysis by pulping procedures, and controls the heating device and the pulverizing device is operated, to start the respective pulping process.

[0015] 本发明由于采用在盛浆容器底部或内部或机头上装设有水位检测和水温检测装置的结构,水位检测装置可将检测到的水位高度结果,以及温度检测装置可将检测到的水温反馈给控制装置以供其选择不同的制浆程序,从而可避免因不能检测液位和水温,单一菜单功能只有一套程序而带来的制浆中途溢出、制浆物料粉碎不充分、制浆时间长制浆口感差等缺陷;另外,本发明豆浆机的控制方法智能而且简单方便。 [0015] The present invention adopts the filled slurry at the bottom of the container or an internal structure or the handpiece is provided with at water level detection and water temperature detection means, the water level detecting device may detect the water level results, and the temperature detecting means can be detected temperature feedback to the control means for selecting which of the different pulping process can be avoided because they can not detect the liquid level and temperature, only a single function menu program brought halfway overflow pulp, pulp materials are not sufficiently pulverized, Ltd. pulp slurry a long time defects and poor taste; Further, a control method of the present invention, the intelligent Soymilk convenient and simple. 本发明制浆机一方面可避免因加入水量多或少,初始水温的高与低而带来的制浆中途溢出、制浆物料粉碎不充分、制浆时间长、制浆口感差等缺陷,提高了制浆机的智能化水平;另一方面可以加大制浆容量, 方便用户使用的目标。 Pulper aspect of the present invention can avoid the addition of water more or less, high initial temperature and low pulp brought halfway overflow insufficient pulverization pulp material, pulping time is long, poor taste defects pulp, improve the intelligence level of the pulping machines; on the other hand can increase the pulp capacity, easy target users.

附图说明 BRIEF DESCRIPTION

[0016] 图1是本发明较佳实施例的结构示意图; [0016] FIG. 1 is a schematic diagram of the preferred embodiment of the present invention;

[0017] 图2是本发明的控制流程图。 [0017] FIG 2 is a control flowchart according to the present invention.

[0018] 图中省略了与本发明无关的部件。 [0018] omitted from the drawing member unrelated to the present invention.

具体实施方式 Detailed ways

[0019] 如图1所示,本发明的智能制浆机,包括有机头1、装设在机头1内的电机2、装设于机头1内的控制装置3、置于机头1下端的盛浆容器4以及安装在盛浆容器4内的粉碎装置5和发热装置6。 [0019] As shown, the smart pulper 1 of the present invention include organic head 1 installed in the nose 1 of motor 2, the head 1 is mounted on the control apparatus 3, placed in the handpiece 1 the lower end of the container filled slurry and pulverizing means 4 is mounted in the pulp container 4 filled heating means 5 and 6. 另外,本发明还包括水位检测装置7和温度检测装置8,所述水位检测装置7和温度检测装置8的信号输出端与控制装置3的信号输入端电连接。 Further, the present invention further includes a water level detecting means 7 and the temperature detecting means 8, the water level detecting means of the electrical signal input terminal 3 and the signal output terminal 7 and the control device 8 connected to the temperature detecting means. 水位检测装置7和温度检测装置8分别用于检测水位和水温,并将检测结构反馈给控制装置3,以供控制装置3根据检测的水位、水温信号选择不同制浆工艺程序。 Level detecting means 7 and the temperature detecting means 8 for detecting the water level and water temperature, respectively, back to the control structure of the detection means 3, for the control device 3 in accordance with the detected water level, water temperature signal to select a different pulping process program.

[0020] 所述水位检测装置7的位置可以在盛浆容器4内,或者机头1上,或者是盛浆容器4内的容器底部9。 Position [0020] The water level detecting means 7 may be filled in the pulp container 4, or the upper head 1, or the container bottom within the container 49 filled pulp. 其中一种方案是水位检测装置7可以装设机头1上或盛浆容器4内(如通过机头1上延伸下来的安装杆固定),水位检测装置7为超声波收发器、CCD传感器或摄像头,系统通过超声波收发器、CCD传感器或摄像头接收水位信号。 One embodiment is a water level detecting means 7 can be installed or slurry filled within the container 4 on a handpiece (mounting rod extending down through the upper head 1 is fixed), the water level detecting means 7 is an ultrasonic transceiver, a sensor or the CCD camera , by ultrasonic transducer system, the CCD sensor or camera signal reception level. 另一种方案是将水位检测装置7装设在盛浆容器4内壁、盛浆容器4的容器底部9,此时水位检测装置7为称重传感器,通过称重传感器检测到水体重量信号获得水位数据。 Another approach is the level detecting means 7 is mounted in the inner wall of the filled pulp container 4, the bottom of the container holding the slurry 9 of the container 4, when the water level detecting means is a load sensor 7 detects the weight of the water level signal obtained by the load cell data.

[0021] 所述温度检测装置8的位置可以在盛浆容器4腔内、盛浆容器4的容器底部9,或者是设置在机头1向下方延伸的探头上。 [0021] The position of the temperature detecting means 8 may be filled in the pulp cavity of the container 4, the container holding the slurry at the bottom 9 of the container 4, or the probe head is disposed on a downwardly extending. 该温度检测装置8具体可以为热敏电阻、数字温度传感器(DS18B20)或热电偶。 The temperature detecting means may be a thermistor 8 specifically, digital temperature sensor (the DS18B20) or thermocouple. 在本实施例中,温度检测装置为安装在机头1下方延伸出的热敏电阻。 In the present embodiment, the temperature detecting means is a thermistor mounted extending below the head 1.

[0022] 本实施例中,上述控制装置3包括录入制浆程序及识别程序的微处理器及其外围电路,上述微处理器为单片机。 [0022] In this embodiment, input 3 comprises a pulping process and recognition program microprocessor and its peripheral circuits and the control means, the microprocessor is a microcontroller.

[0023] 图2为本发明豆浆的控制方法,其包括如下步骤: [0023] FIG 2 is a control method of the present invention, soybean milk, comprising the steps of:

[0024] 1)在豆浆机的盛浆容器4内加入适量的水和制浆物料; [0024] 1) Add water and pulp material filled in the slurry container 4 Soymilk;

[0025] 2)接通电源,按下启动键后,水位检测装置7对盛浆容器4中的水位进行检测;温度检测装置8对盛浆容器4中的水温进行检测; [0025] 2) power on, press the start button, the water level detecting device 7 filled slurry level in the container 4 is detected; water temperature detecting means 8 of the container 4 filled pulp detected;

[0026] 3)水位检测装置7将检测到的水位数据传输到控制装置3,温度检测装置8将检测到的温度数据传输到控制装置3,控制装置3接收水位和温度数据后,将所得数据与预先存储的水位和温度数据进行比较分析,并得出加入盛浆容器4内的实际水量; [0026] 3) the water level detection means 7 detected water level data to the control device 3, the temperature detecting means 8 to the detected temperature data to the control unit 3, the control device after receiving the water level and temperature data, the resulting data 3 comparative analysis of the level and temperature data stored in advance, and the obtained slurry was added Sheng actual amount of water in the vessel 4;

[0027] 4)控制装置3通过分析后自动调出与实际水量和实际温度相对应的制浆程序,并控制粉碎装置5及发热装置6工作,开始进行相应的制浆工艺流程。 [0027] 4) The control device 3 automatically bring the actual temperature and the actual amount of water corresponding to the program through the analysis of pulping, grinding and the control unit 5 and the heating device 6, corresponding pulping process starts.

Claims (7)

  1. 一种智能制浆机,包括机头(1)、装设在机头(1)内的电机(2)、装设于机头(1)内的控制装置(3)、置于机头(1)下端的盛浆容器(4)以及安装在盛浆容器(4)内的粉碎装置(5)和发热装置(6),其特征在于还包括水位检测装置(7)和温度检测装置(8),所述水位检测装置(7)和温度检测装置(8)的信号输出端与控制装置(3)的信号输入端电连接,所述水位检测装置(7)和温度检测装置(8)分别用于检测水位和水温,并将检测结构反馈给控制装置(3),以供控制装置(3)根据检测的水位、水温信号选择不同制浆工艺程序。 An intelligent pulper, comprising a head (1), a motor mounted in the head (2) in (1), the control means is mounted on the head (3) in (1), placed in the nose ( 1) the lower end of the filled slurry container (4) and is mounted in a filled pulp containers (comminution device (5)) in 4 and the heating means (6), characterized by further comprising level detecting means (7) and temperature detecting means (8 a signal input terminal), the water level detecting means (7) and the temperature detection means (8) signal output terminal and a control means (3) is connected to said water level detecting means (7) and the temperature detection means (8) respectively for detecting the water level and water temperature, the structure of the detection back to the control unit (3), so that the control means (3) according to the detected water level, water temperature signal to select a different pulping process program.
  2. 2.根据权利要求1所述的智能制浆机,其特征在于:所述水位检测装置(7)为超声波收发器、CXD传感器、摄像头或称重传感器。 According to claim 1, said smart pulper, characterized in that: said level detecting means (7) for the ultrasonic transducer, CXD sensors, cameras, or load cell.
  3. 3.根据权利要求2所述的智能制浆机,其特征在于:所述水位检测装置(7)为超声波收发器、CCD传感器、摄像头,所述水位检测装置(7)设置于机头(1)上或盛浆容器(4)内; 所述水位检测装置(7)为称重传感器,所述水位检测装置(7)设置于盛浆容器(4)盛浆容器(4)的底部(9)。 According to claim 2 of the smart pulper, characterized in that: said level detecting means (7) for the ultrasonic transducer, the CCD sensor, a camera, said level detecting means (7) is provided in the handpiece (1 a bottom (9 Sheng slurry container (4) of said level detecting means (7) is a load cell, a level detecting means (7) is provided in the slurry filled container (4);) or a slurry container filled) (4 ).
  4. 4.根据权利要求1所述的智能制浆机,其特征在于:所述温度检测装置(8)为热敏电阻、数字温度传感器、热电容或热电偶。 The smart Pulper according to claim 1, characterized in that: said temperature detecting means (8) is a thermistor, digital temperature sensor, thermoelectric content or thermocouple.
  5. 5.根据权利要求4所述的智能制浆机,其特征在于:所述温度检测装置(8)安装在盛浆容器(4)内壁、机头(1)下或盛浆容器底部(9)。 According to claim 4, wherein the smart pulper, characterized in that: said temperature detecting means (8) mounted on or under the bottom of the container filled pulp slurry filled container (4) wall, the handpiece (1) (9) .
  6. 6.根据权利要求1-5任一项所述的智能制浆机,其特征在于:所述控制装置(3)包括录入制浆程序及识别程序的微处理器及其外围电路。 According to claim smart pulper according to any of 1-5, characterized in that: said control means (3) includes a microprocessor and its peripheral circuits entry pulping process and recognition program.
  7. 7. 一种根据权利要求1所述的智能制浆机的制浆工艺方法,其特征在于包括如下步骤:1)在制浆机的盛浆容器(4)内加入适量的水和制浆物料;2)接通电源,按下启动键后,水位检测装置(7)对盛浆容器(4)中的水位进行检测;温度检测装置(8)对盛浆容器(4)中的水温进行检测;3)水位检测装置(7)将检测到的水位数据传输到控制装置(3),温度检测装置(8)将检测到的温度数据传输到控制装置(3),控制装置(3)接收水位和温度数据后,将所得数据与预先存储的水位和温度数据进行比较分析,并得出加入盛浆容器(4)内的实际水量;4)控制装置(3)通过分析后自动调出与实际水量和实际温度相对应的制浆程序,并控制粉碎装置(5)及发热装置(6)工作,开始进行相应的制浆工艺流程。 A method of pulping process intelligent Pulper according to claim, characterized in that comprises the following steps: 1) Add water to the pulp and the pulp material filled in the pulper vessel (4) ; 2) power on, press the start button, the water level detecting means (7) for the water level (4) filled in the slurry container is examined; temperature detecting means (8) for water (4) in the slurry container is examined Sheng ; 3) the water level detecting means (7) of the detected water level data to the control unit (3), temperature detecting means (8) of the detected temperature data to the control unit (3), the control means (3) receiving water after the temperature data and the resulting data is stored in advance and the water temperature data were compared, and the obtained slurry was added Sheng actual amount of water in the container (4); 4) the control means (3) automatically called by the analysis of the actual and the actual temperature of water corresponding to the pulping process and pulverizing the control means (5) and heating means (6) work to begin appropriate pulping process.
CN 201010123228 2010-03-09 2010-03-09 Intelligent pulping machine and control process method thereof CN101810441A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101972115A (en) * 2010-09-21 2011-02-16 美的集团有限公司 Soya-bean milk machine and pulping control method thereof
CN103908161A (en) * 2014-04-02 2014-07-09 广东美的生活电器制造有限公司 Milk making method of soybean milk maker
CN103932609A (en) * 2014-04-22 2014-07-23 中山市雅乐思电器实业有限公司 Full-automatic multifunctional food processor
CN103988917A (en) * 2014-05-20 2014-08-20 九阳股份有限公司 Process for preparing germ soybean milk by using domestic soybean milk machine
CN104223946A (en) * 2013-06-21 2014-12-24 广州市拓璞电器发展有限公司 Kettle
CN105759858A (en) * 2016-02-26 2016-07-13 杭州九阳小家电有限公司 Control method of food processing machine

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CN2406594Y (en) * 2000-01-24 2000-11-22 王旭宁 Household automatic machine for making soybean milk
CN101596069A (en) * 2009-06-22 2009-12-09 美的集团有限公司 Slurrying machine and control method thereof
CN101657876A (en) * 2007-04-13 2010-02-24 英特曼帝克司公司 Tunable color temperature white light source
CN201624537U (en) * 2009-12-30 2010-11-10 九阳股份有限公司 Multifunctional sensor for soymilk maker

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CN2406594Y (en) * 2000-01-24 2000-11-22 王旭宁 Household automatic machine for making soybean milk
CN101657876A (en) * 2007-04-13 2010-02-24 英特曼帝克司公司 Tunable color temperature white light source
CN101596069A (en) * 2009-06-22 2009-12-09 美的集团有限公司 Slurrying machine and control method thereof
CN201624537U (en) * 2009-12-30 2010-11-10 九阳股份有限公司 Multifunctional sensor for soymilk maker

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101972115A (en) * 2010-09-21 2011-02-16 美的集团有限公司 Soya-bean milk machine and pulping control method thereof
CN104223946A (en) * 2013-06-21 2014-12-24 广州市拓璞电器发展有限公司 Kettle
CN103908161A (en) * 2014-04-02 2014-07-09 广东美的生活电器制造有限公司 Milk making method of soybean milk maker
CN103908161B (en) * 2014-04-02 2016-04-06 广东美的生活电器制造有限公司 Soymilk pulping
CN103932609A (en) * 2014-04-22 2014-07-23 中山市雅乐思电器实业有限公司 Full-automatic multifunctional food processor
CN103932609B (en) * 2014-04-22 2017-01-18 中山市雅乐思电器实业有限公司 A fully automatic multi-function cooking device
CN103988917A (en) * 2014-05-20 2014-08-20 九阳股份有限公司 Process for preparing germ soybean milk by using domestic soybean milk machine
CN105759858A (en) * 2016-02-26 2016-07-13 杭州九阳小家电有限公司 Control method of food processing machine

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