CN101800313A - Lead-acid battery plate brushing machine - Google Patents

Abstract

The invention provides a lead-acid battery electrode plate brushing machine, which includes a fuselage, a clamp chain system arranged on the fuselage, a cylinder drive system corresponding to the clamp chain system and a brush system arranged on the fuselage, and the fuselage is also equipped with There is an eccentric wheel movement system corresponding to the brush system. It can automatically brush and grind the frame of the lead-acid battery plate, with little dust pollution, good brushing effect and stable quality.

Description

Lead-acid battery plate brushing machine

technical field

The invention relates to the production and manufacture of lead-acid battery pole plates, in particular to a lead-acid battery pole plate brushing machine for mechanized automatic brushing of the positive and negative pole plates of the lead-acid battery from the lugs to the surroundings of the frame.

Background technique

At present, in the field of lead-acid battery plate production, the brushing and grinding of the positive and negative plate frames is basically done by manually holding the plate and brushing the plates on the grinder. The grinder is driven by a motor to run continuously with a wire brush. A square hole is made to expose a part of the bristles of the wire brush. The operator grabs 5-10 plates each time, brushes the frame of the plate against the brush, turns one side 90 degrees and then brushes the other side until the four sides are brushed. over. This kind of brushing equipment and brushing process has low work efficiency, relatively large dust pollution, takes up a lot of manpower, and has poor quality consistency.

Contents of the invention

The technical problem to be solved by the present invention is to provide a lead-acid battery electrode plate brushing machine, which can automatically brush and grind the lead-acid battery plate frame, has little dust pollution, good brushing effect and stable quality.

In order to solve the above-mentioned existing technical problems, the present invention adopts the following scheme: a lead-acid battery pole plate brushing machine, including a fuselage, a clamp chain system installed on the fuselage, and a cylinder drive corresponding to the clamp chain system installed on the fuselage. system, brush system, and an eccentric wheel movement system corresponding to the brush system is also provided on the body.

Preferably, the clamp chain system includes a chain provided on the fuselage, a clamp provided on the chain, and sprockets provided at both ends of the chain. The clamp is used for fixing the pole plate.

Preferably, the cylinder drive system includes a cylinder drive system base provided on the fuselage, a cylinder drive system pusher unit provided on the cylinder drive system base, and a cylinder drive system pusher unit corresponding to the cylinder drive system base. The longitudinal cylinder of the cylinder drive system and the horizontal cylinder of the cylinder drive system, the push head unit of the cylinder drive system is provided with a push head corresponding to the fixture, and the push head bearing of the cylinder drive system is provided on the push head. When the longitudinal cylinder of the cylinder drive system presses the push head down to the end of the fixture, the horizontal cylinder of the cylinder drive system is used to push the fixture, and at the same time complete the clamping of the pole plate by the fixture.

Preferably, the brush system is a horizontal brush system, including horizontal brush system fixed bases arranged on both sides of the fixture, horizontal brush system vertical lifting guide rails set on the horizontal brush system fixed base, and horizontal brush system fixed bases. The horizontal guide rail pair and the lead screw nut unit, the vertical lifting guide rail pair of the horizontal brush system is provided with an up and down sliding seat plate, and the up and down sliding seat plate is provided with a brush driving motor and a horizontal brush corresponding to the fixture. The drive motor and the horizontal brush are connected by a V-belt transmission unit of the horizontal brush system, and the lower part of the up and down sliding seat plate is provided with a T-shaped connecting rod of the first eccentric wheel motion system corresponding to the eccentric wheel motion system. While the horizontal brush rotates, it reciprocates up and down. The side busbar of the horizontal brush forms a rectangular brushing surface, so that the two sides of the pole plate are evenly brushed and cleaned, and the two long sides are brushed.

Preferably, the brush system is a vertical brush system, including a vertical brush system fixed base arranged on both sides of the fixture, an up and down sliding seat plate flexibly slid on the vertical brush system fixed base, and a first vertical sliding seat plate arranged on the up and down sliding seat plate A vertical brush rotatable mounting plate, a third vertical brush rotatable mounting plate, the first vertical brush rotatable mounting plate is provided with a first vertical brush and a motor, and the upper and lower sliding seat plate is provided with a second vertical brush and a motor, a third vertical brush and a motor are provided on the rotatable mounting plate of the third vertical brush, a horizontal guide rail pair and a lead screw screw nut unit are provided at the bottom of the fixed base of the vertical brush system, and the lower part of the vertical sliding seat plate A second eccentric wheel kinematic system T-shaped connecting rod corresponding to the eccentric wheel kinematic system is provided, and side horizontal brushes are also provided on the up and down sliding seat plate. The first vertical brush and the second vertical brush installed vertically on the side of the lug brush the two directions of the plate thickness in sequence, and the third vertical brush and the horizontal horizontal brush are installed on the non-lug side , so that the side and two corner burrs of the polar plate can be effectively brushed, the side horizontal brush also reciprocates up and down when it rotates, and the vertical brush only rotates to complete the grinding of the two short sides.

As a preference, both ends of the clamp are provided with a clamp vertical plate and a stop pin, a clamp pressure plate is provided between the clamp vertical plate and the stop pin, and a movable top plate connected with the clamp pressure plate is provided on the outside of the clamp vertical plate. A spring is arranged between the movable top plate and the fixture vertical plate.

Beneficial effect:

The present invention adopts the above-mentioned technical scheme to provide a lead-acid battery pole plate brushing machine, which can automatically brush and grind the lead-acid battery pole plate frame, has little dust pollution, good brushing effect and stable quality. Improve work efficiency, reduce manpower occupation, fully recover lead dust, reduce dust pollution to operators and operating environment, and the equipment is simple, convenient and reliable to operate.

Description of drawings

FIG. 1 is a schematic structural view of Embodiment 1 of the present invention;

Fig. 2 is a schematic structural view of one side of the horizontal brush system in Embodiment 1;

FIG. 3 is a schematic structural diagram of Embodiment 2 of the present invention;

Fig. 4 is the structural representation of embodiment two neutral brush system;

Fig. 5 is the structural representation of cylinder driving system in the present invention;

Fig. 6 is a schematic structural diagram of the clamp in the present invention.

Detailed ways

Embodiment one:

As shown in Figure 1, Figure 2, Figure 5 and Figure 6, the plate brushing machine for lead-acid battery includes a body 1, a clamp chain system 2 arranged on the body 1, and a clamp chain system arranged on the body 1 2 corresponding to the cylinder drive system 4 and the brush system 12, and the body 1 is also provided with an eccentric wheel movement system 16 corresponding to the brush system 12. The clamp chain system 2 includes a chain 3 disposed on the fuselage 1 , a clamp 7 disposed on the chain 3 , and sprockets 13 disposed at both ends of the chain 3 . Described cylinder drive system 4 comprises the cylinder drive system base 19 that is located on the fuselage 1, the cylinder drive system push head unit 18 that is located on the cylinder drive system base 19, is located on the cylinder drive system base 19 and pushes away the cylinder drive system. The cylinder drive system longitudinal cylinder 9 and the cylinder drive system horizontal cylinder 5 corresponding to the head unit 18, the push head unit 18 of the cylinder drive system is provided with a push head 6 corresponding to the fixture 7, and the push head 6 is provided with a cylinder drive System push head bearing 17. The brush system 12 is a horizontal brush system, including a horizontal brush system fixed base 20 arranged on both sides of the fixture 7, a horizontal brush system vertical lifting guide rail pair 21 arranged on the horizontal brush system fixed base 20, and a horizontal brush system fixed base 21 arranged on the horizontal brush system fixed base 20. The horizontal guide rail pair 14 and the lead screw nut unit 15 at the bottom of the base 20, the vertical lifting guide rail pair 21 of the horizontal brush system is provided with an up and down sliding seat plate 23, and the up and down sliding seat plate 23 is provided with a brush drive motor 11, The horizontal brush 10 corresponding to the fixture 7, the driving motor 11 and the horizontal brush 10 are connected by the horizontal brush system V-belt transmission unit 24, and the lower part of the upper and lower sliding seat plate 23 is provided with a second motor corresponding to the eccentric wheel movement system 16. An eccentric wheel kinematic system T-shaped connecting rod 22. The two ends of the clamp 7 are provided with a clamp vertical plate 35 and a retaining pin 37. A clamp pressing plate 36 is provided between the clamp vertical plate 35 and the retaining pin 37. The movable top plate 33 is provided with a spring 34 between the movable top plate 33 and the fixture vertical plate 35 .

Embodiment two:

As shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the structure of the second embodiment is basically the same as that of the first embodiment, the difference is that the brush system 12 is a vertical brush system, including vertical brushes arranged on both sides of the fixture 7 The brush system fixed base 31, the up and down sliding seat plate 23 flexibly slid on the vertical brush system fixed base 31, the first vertical brush rotatable mounting plate 25 on the vertical brush system fixed base 31, the third vertical brush rotatable Mounting plate 29, the first vertical brush rotatable mounting plate 25 is provided with the first vertical brush 26 and motor 11, the described up and down sliding seat plate 23 is provided with the second vertical brush 27 and motor 11, the third The vertical brush rotatable mounting plate 29 is provided with a third vertical brush 28 and a motor 11, the bottom of the fixed base 31 of the vertical brush system is provided with a horizontal guide rail pair 14, a screw nut unit 15, and the bottom of the vertical sliding seat plate 23 A second eccentric wheel kinematic system T-shaped connecting rod 30 corresponding to the eccentric wheel kinematic system 16 is provided, and a side horizontal brush 32 is also provided on the up and down sliding seat plate 23 .

In actual use, the two long sides of the polar plate are firstly brushed through Embodiment 1, and then the two short sides are polished through Embodiment 2. After the first embodiment, as shown in Figure 1, the chain 3 is assembled with the clamp 7 through the connecting accessories, the clamp 7 is filled with the pole plate, enters the position of the push head 6, the cylinder 9 descends, and the push head reaches the height of the center of the movable top plate 33 of the clamp, The horizontal cylinder 5 advances, the push head presses the movable top plate 33 of the fixture, the movable top plate is pressed out, the fixture spring 34 tightens and pushes the fixture pressure plate 36 to press the polar plate on the fixture 7, and the cylinder 5 pushes the fixture 7 into the brushing area of the brush system 12 , two horizontal brushes 10 brush from top to bottom along the pole plate, and at the same time, the brushes are driven by the eccentric wheel drive system 16 to reciprocate up and down to complete the brushing of the pole plate, and the pole plate stops after passing through the brushing area under the push of the cylinder 5 , the cylinder 9 rises, the clamp pressing plate 36 and the movable top plate 33 of the clamp reset under the action of the spring 34, and the cylinder 5 returns to complete a working cycle. The up and down movement of the horizontal brush 10 is completed by the eccentric wheel drive system 16. This system consists of a motor reducer, an eccentric wheel, an eccentric wheel shaft, a connecting rod, an intermediate shaft, and the intermediate shaft is connected with a T-shaped connecting rod. The eccentric wheel rotates, and the eccentric wheel drives the connecting rod and the intermediate shaft to move up and down, thereby driving the up and down sliding seat plate 23 to move up and down through the T-shaped connecting rod. After the second embodiment, as shown in Figure 3, when the cylinder 9 descends and the cylinder 5 pushes the clamp 7 into the brushing area of the brush system 12, the first vertical brush 26 and the third vertical brush 28 first brush the pole plate, this Two vertical brushes are installed on the first vertical brush rotatable mounting plate 25 and the 3rd vertical brush rotatable mounting plate 29, which is convenient for disassembly and adjustment. The stop pin 37 on the clamp 7 protects the tabs of the pole plate from being damaged by the brush. Fixture 7 continues to advance, and the second vertical brush 27 and top horizontal brush 32 begin to brush and grind. The top horizontal brush 32 rotates and reciprocates up and down under the drive of eccentric wheel drive system 16 at the same time, and the side busbar completes the brushing of the pole plate edge. After the fixture 7 passes through the brushing area, the cylinder 5 stops, the cylinder 9 rises, and the cylinder 5 retreats to complete a working cycle. An operator at the front end of the equipment puts the plates on the fixture, and an operator at the back end of the equipment removes the brushed plates from the fixture to complete the work.

Claims (6)

1. Lead-acid storage battery electrode plate brushing machine, it is characterized in that: comprise fuselage (1), be located at the clamp chain system (2) on the fuselage (1), be located on the fuselage (1) and clamp chain system ( 2) Corresponding cylinder drive system (4) and brush system (12), the body (1) is also provided with an eccentric wheel motion system (16) corresponding to the brush system (12). 2. The lead-acid battery pole plate brushing machine according to claim 1, characterized in that: the clamp chain system (2) includes a chain (3) arranged on the fuselage (1), a chain (3) arranged on the The clamp (7) on the top, the sprocket wheel (13) that is located at the two ends of the chain (3). 3. The lead-acid battery pole plate brushing machine according to claim 2, characterized in that: the cylinder drive system (4) comprises a cylinder drive system base (19) arranged on the fuselage (1), a cylinder drive system base (19) arranged on the cylinder The cylinder drive system push head unit (18) on the drive system base (19), the cylinder drive system longitudinal cylinder (9) corresponding to the cylinder drive system push head unit (18) on the cylinder drive system base (19), the cylinder Drive system horizontal cylinder (5), the push head unit (18) of the cylinder drive system is provided with a push head (6) corresponding to the fixture (7), and the push head (6) is provided with a push head of the cylinder drive system Bearing (17). 4. The lead-acid battery pole plate brushing machine according to claim 2, characterized in that: the brush system (12) is a horizontal brush system, comprising horizontal brush system fixing bases (20) arranged on both sides of the clamp (7) ), the horizontal brush system vertical lifting guide rail pair (21) located on the horizontal brush system fixed base (20), the horizontal guide rail pair (14) located at the lower part of the horizontal brush system fixed base (20), the lead screw nut unit ( 15), the vertical lifting guide rail pair (21) of the horizontal brush system is provided with an up and down sliding seat plate (23), and the up and down sliding seat plate (23) is provided with a brush driving motor (11) and a clamp (7) Corresponding to the horizontal brush (10), the drive motor (11) is connected to the horizontal brush (10) through the horizontal brush system V-belt transmission unit (24), and the lower part of the upper and lower sliding seat plate (23) is provided with an eccentric The first eccentric wheel kinematic system T-shaped connecting rod (22) corresponding to the wheel kinematic system (16). 5. The lead-acid battery pole plate brushing machine according to claim 2, characterized in that: the brush system (12) is a vertical brush system, comprising vertical brush system fixing bases (31) arranged on both sides of the clamp (7) ), the up and down sliding seat plate (23) that is flexibly slid on the fixed base (31) of the vertical brush system, the first vertical brush rotatable mounting plate (25) that is located on the fixed base (31) of the vertical brush system, the third The vertical brush rotatable mounting plate (29), the first vertical brush rotatable mounting plate (25) is provided with the first vertical brush (26) and the motor (11), and the upper and lower sliding seat plate (23) is provided with There is a second vertical brush (27) and a motor (11), the third vertical brush is provided with a third vertical brush (28) and a motor (11) on the rotatable mounting plate (29), and the fixed base of the vertical brush system (31) The bottom is provided with a horizontal guide rail pair (14) and a lead screw nut unit (15), and the lower part of the upper and lower sliding seat plate (23) is provided with a second eccentric wheel motion system corresponding to the eccentric wheel motion system (16) T-shaped connecting rod (30), and the side horizontal brush (32) is also provided on the described up and down sliding seat plate (23). 6. The lead-acid battery pole plate brushing machine according to claim 2, characterized in that: the two ends of the clamp (7) are provided with a clamp vertical plate (35), a retaining pin (37), and the clamp vertical plate ( 35) and the retaining pin (37) are provided with a fixture pressing plate (36), and the outside of the fixture vertical plate (35) is provided with a movable top plate (33) connected with the fixture pressing plate (36), and the movable top plate (33 ) and the clamp vertical plate (35) are provided with a spring (34).

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