CN101798856B - Steel-concrete combined beam and construction method thereof - Google Patents

Steel-concrete combined beam and construction method thereof Download PDF

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CN101798856B
CN101798856B CN2010101402193A CN201010140219A CN101798856B CN 101798856 B CN101798856 B CN 101798856B CN 2010101402193 A CN2010101402193 A CN 2010101402193A CN 201010140219 A CN201010140219 A CN 201010140219A CN 101798856 B CN101798856 B CN 101798856B
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steel
concrete
embedded
composite beam
reinforced concrete
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CN101798856A (en
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黄靓
易楚军
鲁懿虬
吴志维
肖岩
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Hunan University
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Abstract

本发明公开了一种钢-混凝土组合梁,它包括用于抵抗压力的钢筋混凝土部分和用于抵抗拉力的钢构件部分,钢筋混凝土部分为倒U型截面,钢筋在梁的两端伸出一定距离用于连接,钢构件部分位于组合梁底部,通过焊缝连接或螺栓连接与混凝土部分组成一个整体。本发明能够增强结构的抗震性能、提高结构延性、加快施工进度,是一种工程成本相对较低、施工简便的钢-混凝土组合梁。

Figure 201010140219

The invention discloses a steel-concrete composite beam, which includes a reinforced concrete part for resisting pressure and a steel component part for resisting tension, the reinforced concrete part is an inverted U-shaped section, and the steel bars protrude from both ends of the beam to a certain extent. The distance is used for connection, and the steel member part is located at the bottom of the composite beam, and is formed into a whole with the concrete part by welding seam connection or bolt connection. The invention can enhance the anti-seismic performance of the structure, improve the ductility of the structure, and speed up the construction progress, and is a steel-concrete composite beam with relatively low engineering cost and convenient construction.

Figure 201010140219

Description

一种钢-混凝土组合梁及其施工方法A steel-concrete composite beam and its construction method

技术领域 technical field

本发明主要涉及到一种建筑结构构件及其施工方法,特指一种钢-混凝土组合梁及其施工方法。The invention mainly relates to a building structural component and a construction method thereof, in particular to a steel-concrete composite beam and a construction method thereof.

背景技术 Background technique

钢筋混凝土结构具有取材方便、经济性好、施工技术纯熟等优点,在我国的应用非常广泛。但由于其自重较大,惯性作用大,抗震性能不佳。又因其施工周期较长,不利于开发商资金周转。且在目前钢筋混凝土结构需要耗费大量的劳动力,我国的产业结构正由劳动密集型向技术密集型转变,劳动力的薪酬水平越来越高,若还采用现阶段的这种施工模式,开发商将需要投入更多的成本。钢结构也是我国应用较多的一种结构形式。其具有轻质、高强、延性好的特点,且施工速度快,抗震性能好。但钢结构的建造需要耗费大量资金。Reinforced concrete structures have the advantages of convenient materials, good economy, and skilled construction techniques, and are widely used in our country. However, due to its heavy weight and large inertia, the seismic performance is not good. And because of its long construction period, it is not conducive to the developer's capital turnover. Moreover, the current reinforced concrete structure requires a lot of labor. my country's industrial structure is changing from labor-intensive to technology-intensive, and the salary level of labor is getting higher and higher. If the current construction mode is still adopted, the developer will Need to invest more cost. Steel structure is also a structural form that is widely used in my country. It has the characteristics of light weight, high strength, good ductility, fast construction speed and good seismic performance. But the construction of steel structures requires a lot of money.

现浇钢筋混凝土结构因混凝土需要凝结时间而影响工期,但现有的结构却仍采用现浇钢筋混凝土结构而不用预制构件,只因现有的大部分预制构件都没有可靠的连接,不利于抗震,为了满足抗震要求需要投入更多的成本。The cast-in-place reinforced concrete structure affects the construction period due to the setting time of the concrete, but the existing structure still uses the cast-in-place reinforced concrete structure instead of prefabricated components, because most of the existing prefabricated components do not have reliable connections, which is not conducive to earthquake resistance , in order to meet the seismic requirements need to invest more costs.

从材料性能上来考虑,混凝土抗压能力很强,而钢材在受拉力作用时不会出现失稳的现象,钢筋混凝土就是利用了这一特点。另外型钢混凝土、钢管混凝土也在一些结构中得到应用,它们都具有很好的性能。但其缺点是自重比较大,钢材的耗费不也少。In terms of material performance, concrete has a strong compressive capacity, while steel will not be unstable when subjected to tension. Reinforced concrete takes advantage of this feature. In addition, steel concrete and steel pipe concrete are also used in some structures, and they all have good performance. But its disadvantage is that the weight is relatively large, and the consumption of steel is not less.

发明内容 Contents of the invention

本发明要解决的技术问题就在于:针对现有技术中结构性能、施工速度、建设成本不能很好地兼顾的问题,本发明提供了一种成本较低、设计制作简单方便、施工难度小、施工速度快,能够用于多种结构形式的钢-混凝土组合梁。The technical problem to be solved by the present invention lies in: aiming at the problem that structural performance, construction speed and construction cost cannot be well balanced in the prior art, the present invention provides a low-cost, simple and convenient design and manufacture, and low construction difficulty. The construction speed is fast, and it can be used for steel-concrete composite beams in various structural forms.

为了解决上述问题,本发明提出的解决方案为:一种钢-混凝土组合梁,包括钢筋混凝土部分(2)和钢构件部分(3),钢筋混凝土部分(2)为倒U型截面,钢筋(4)在梁的两端伸出一定距离用于连接,钢构件部分(3)位于底部,钢构件部分(3)为钢板或者钢梁,通过焊缝连接或螺栓连接与混凝土部分(2)组成一个整体,当钢构件部分(3)与混凝土部分(2)采用焊缝连接时,混凝土部分(2)底部设置预埋连接件(6);当钢构件部分(3)与混凝土部分(2)采用螺栓连接时,混凝土底部设置预埋螺杆(5),预埋连接件在同一根梁内有多个,其分布是不连续的,其种类分为两大类,一类是预埋连接件之间没有连接,另一类是预埋连接件之间通过连接预埋连接件的通长钢筋(12)用焊缝连接,预埋螺杆(5)在同一根梁内有多个,其分布是不连续的,其种类分为两大类,一类是预埋螺杆之间没有连接,另一类是预埋螺杆之间通过连接预埋螺栓的通长钢筋(13)用焊缝焊接,先制作倒U型模具,把钢筋放入模具内并使其固定,然后在模具中浇筑混凝土制作成U型钢筋混凝土构件,并在混凝土内预埋连接件或螺杆,最后将钢构件焊接到预埋连接件上或将钢构件套上螺杆并用螺母拧紧,形成钢-混凝土组合梁,钢-混凝土组合梁与壁柱或墙体连接时,所述组合梁放置在壁柱或墙体上,梁和梁用其自身两端伸出的钢筋(4)连接,梁和梁之间留有一定空隙,并在空隙内灌入碎石混凝土(8);钢-混凝土组合梁与现浇钢筋混凝土柱(1)连接时,所述组合梁在现浇钢筋混凝土支模时即放入模板内,梁和梁用其自身两端伸出的钢筋连接,梁和梁之间留有一定空隙,再在模板内浇钢筋浇混凝土;钢-混凝土组合梁与预制板(10)连接时,将预制板直接搭在钢-混凝土组合梁顶面,预制板(10)两端留一段距离,浇筑碎石混凝土(8);钢-混凝土组合梁与现浇钢筋混凝土板(11)连接时,所述组合梁作为模板的一部分,并高出模板的一定距离,再在模板内插钢筋浇混凝土。In order to solve the above problems, the solution proposed by the present invention is: a steel-concrete composite beam, comprising a reinforced concrete part (2) and a steel component part (3), the reinforced concrete part (2) is an inverted U-shaped section, and the steel bar ( 4) A certain distance is extended at both ends of the beam for connection, the steel member part (3) is located at the bottom, and the steel member part (3) is a steel plate or a steel beam, which is composed of a welded seam connection or a bolt connection with the concrete part (2) As a whole, when the steel member part (3) and the concrete part (2) are connected by welds, the bottom of the concrete part (2) is provided with a pre-embedded connector (6); when the steel member part (3) and the concrete part (2) When bolt connection is used, the concrete bottom is provided with embedded screw rods (5), and there are multiple embedded connectors in the same beam, and their distribution is discontinuous. The types are divided into two categories, one is embedded connectors There is no connection between them, and the other is that the pre-embedded connectors are connected by welds through the long steel bars (12) connecting the pre-embedded connectors. There are multiple pre-embedded screws (5) in the same beam, and their distribution It is discontinuous, and its type is divided into two categories, one is that there is no connection between the pre-embedded screws, and the other is that the pre-embedded screws are welded with weld seams through the long steel bars (13) connected to the pre-embedded bolts, First make an inverted U-shaped mold, put the steel bars into the mold and fix it, then pour concrete into the mold to make a U-shaped reinforced concrete member, and pre-embed connectors or screws in the concrete, and finally weld the steel member to the pre-fabricated Embed the connecting piece or put the steel member on the screw and tighten it with a nut to form a steel-concrete composite beam. When the steel-concrete composite beam is connected with a pilaster or a wall, the composite beam is placed on the pilaster or wall, and the beam The beam is connected with the steel bar (4) protruding from its own two ends, and a certain gap is left between the beam and the beam, and gravel concrete (8) is poured into the gap; the steel-concrete composite beam and the cast-in-place reinforced concrete column (1) When connecting, the composite beam is put into the template when the cast-in-place reinforced concrete formwork is supported, and the beam and the beam are connected with the steel bars protruding from their own two ends, leaving a certain gap between the beam and the beam, and then Pour concrete into the formwork; when the steel-concrete composite beam is connected to the prefabricated slab (10), the prefabricated slab is directly placed on the top surface of the steel-concrete composite beam, and a certain distance is left between the two ends of the prefabricated slab (10), and gravel concrete is poured. (8); when the steel-concrete composite beam is connected with the cast-in-place reinforced concrete slab (11), the composite beam is used as a part of the template, and is higher than a certain distance of the template, and then the reinforced concrete is inserted in the template.

钢-混凝土组合梁的制作在预制厂内完成,可生产不同的规格,其钢筋混凝土部分的截面大小及配筋量由设计计算确定,钢筋在梁两端的伸出长度根据构造要求的锚固长度确定,钢构件部分的材料及截面大小由设计计算确定。The manufacture of steel-concrete composite beams is completed in the prefabrication plant, and different specifications can be produced. The cross-sectional size and reinforcement amount of the reinforced concrete part are determined by design calculations, and the protruding length of the steel bars at both ends of the beam is determined by the anchorage length required by the structure. , the material and cross-sectional size of the steel member are determined by design calculations.

一种钢-混凝土组合梁的制造方法,其特征在于制造步骤为:①利用现有的或制作新的槽形模具;②利用槽形模具制作槽形钢筋混凝土构件,并在混凝土内预埋连接件或螺杆;③将钢构件焊接到预埋连接件上或将钢构件套上螺杆并用螺母拧紧,形成钢-混凝土组合梁A method for manufacturing a steel-concrete composite beam, characterized in that the manufacturing steps are: ① Utilize an existing or make a new trough mold; ② Use the trough mold to make a trough-shaped reinforced concrete member, and pre-embed the connection in the concrete ③ Weld the steel components to the embedded connectors or put the steel components on the screws and tighten them with nuts to form a steel-concrete composite beam

钢-混凝土组合梁与墙体9连接时,所述组合梁放置在墙体9上,梁和梁用其自身两端伸出的钢筋连接,梁和梁之间留有一定空隙,并在空隙内灌入碎石混凝土8;钢-混凝土组合梁与现浇钢筋混凝土柱1连接时,所述组合梁在现浇钢筋混凝土支模时即放入模板内,梁和梁用其自身两端伸出的钢筋连接,梁和梁之间留有一定空隙,再在模板内插钢筋浇混凝土;钢-混凝土组合梁与预制板10连接时,将预制板直接搭在钢-混凝土组合梁顶面,预制板10两端留一段距离,浇筑碎石混凝土8;钢-混凝土组合梁与现浇钢筋混凝土板11连接时,所述组合梁作为模板的一部分,并高出模板的一定距离,再在模板内插钢筋浇混凝土。When the steel-concrete composite beam is connected with the body of wall 9, the composite beam is placed on the body of wall 9, and the beam and the beam are connected by steel bars protruding from both ends of the beam. Gravel concrete 8 is poured in; when the steel-concrete composite beam is connected with the cast-in-place reinforced concrete column 1, the composite beam is put into the formwork when the cast-in-place reinforced concrete formwork is supported, and the beam and the beam are extended by their own two ends. The out-of-the-box steel bars are connected, and there is a certain gap between the beams, and then the reinforced concrete is inserted into the formwork; when the steel-concrete composite beam is connected to the prefabricated slab 10, the prefabricated slab is directly placed on the top surface of the steel-concrete composite beam, Leave a certain distance between the two ends of the prefabricated slab 10 and pour crushed stone concrete 8; Insert reinforced concrete.

与现有技术相比,本发明兼顾了结构性能、施工速度和建设成本,并能与现有结构形式进行很好的衔接,也可以扩展演变为新的结构形式,其优点在于:Compared with the prior art, the present invention takes into account structural performance, construction speed and construction cost, and can be well connected with existing structural forms, and can also be expanded and evolved into new structural forms. Its advantages lie in:

(1)本发明的钢-混凝土组合梁中的混凝土部分在矩形截面梁的基础上进行挖空处理,使得梁的重量大幅减轻,具有良好的抗震性能;薄钢构件部分用于承受拉力,不会出现失稳的问题;梁和梁之间通过两端的钢筋连接,再用混凝土灌实,其整体性不下于现浇钢筋混凝土结构;(1) The concrete part in the steel-concrete composite beam of the present invention is hollowed out on the basis of the rectangular cross-section beam, so that the weight of the beam is greatly reduced and has good seismic performance; There will be problems of instability; beams are connected by steel bars at both ends, and then filled with concrete, and its integrity is no less than that of cast-in-place reinforced concrete structures;

(2)这种组合梁较之钢结构和型钢混凝土结构在用钢量上有大幅削减,可节省大量成本;(2) Compared with steel structure and steel concrete structure, this kind of composite beam has a large reduction in steel consumption, which can save a lot of cost;

(3)这种组合梁在预制厂制作完成,所需模具简单,制作流程明了;(3) This kind of composite beam is manufactured in the prefabrication factory, the required mold is simple, and the manufacturing process is clear;

(4)这种组合梁可与多种结构进行良好连接,施工过程简单,无须支模,施工速度快;(4) This composite beam can be well connected with various structures, the construction process is simple, no formwork is required, and the construction speed is fast;

(5)这种组合梁采用装配施工,所需人力少,可减少薪酬开销,并可为技术密集型施工积累经验。(5) This kind of composite beam adopts assembly construction, which requires less manpower, can reduce salary expenses, and can accumulate experience for technology-intensive construction.

附图说明Description of drawings

图1是钢-混凝土组合梁的一种截面示意图,其中钢构件与混凝土通过螺栓连接,螺栓之间没有直接的连接;Figure 1 is a schematic cross-sectional view of a steel-concrete composite beam, in which the steel member and concrete are connected by bolts, and there is no direct connection between the bolts;

图2是钢-混凝土组合梁的一种截面示意图,其中钢构件与混凝土通过螺栓连接,同一纵向上的螺栓通过一根通长钢筋连接;Figure 2 is a schematic cross-sectional view of a steel-concrete composite beam, in which the steel member and concrete are connected by bolts, and the bolts in the same longitudinal direction are connected by a long steel bar;

图3是钢-混凝土组合梁的一种截面示意图,其中钢构件与混凝土通过焊缝连接,螺栓之间没有连接;Figure 3 is a schematic cross-sectional view of a steel-concrete composite beam, in which the steel member and concrete are connected by welds, and there is no connection between bolts;

图4是钢-混凝土组合梁的一种截面示意图,其中钢构件与混凝土通过焊缝连接,同一纵向上的螺栓通过一根通长钢筋连接;Figure 4 is a schematic cross-sectional view of a steel-concrete composite beam, in which the steel member and concrete are connected by a weld, and the bolts in the same longitudinal direction are connected by a long steel bar;

图5是钢-混凝土组合梁与壁柱或墙体连接的节点示意图;Fig. 5 is a schematic diagram of the joints of steel-concrete composite beams connected to pilasters or walls;

图6是钢-混凝土组合梁与现浇钢筋混凝土柱连接的节点示意图;Fig. 6 is the node schematic diagram that steel-concrete composite beam is connected with cast-in-place reinforced concrete column;

图7是钢-混凝土组合梁与预制板的连接节点示意图;Fig. 7 is a schematic diagram of connection nodes between a steel-concrete composite beam and a prefabricated slab;

图8是钢-混凝土组合梁与现浇板的连接节点示意图;Fig. 8 is a schematic diagram of connection nodes between a steel-concrete composite beam and a cast-in-place slab;

图9是钢-混凝土组合梁的立体示意图。Fig. 9 is a perspective view of a steel-concrete composite beam.

图例说明:illustration:

1、现浇混凝土柱                2、钢筋混凝土部分1. Cast-in-place concrete column 2. Reinforced concrete part

3、钢构件部分                  4、钢筋3. Steel component parts 4. Steel bars

5、预埋螺杆                    6、预埋连接件5. Embedded screw 6. Embedded connectors

7、焊缝                        8、碎石混凝土7. Welding seam 8. Gravel concrete

9、墙体                        10、预制板9. Wall 10. Prefabricated panels

11、现浇楼板                   12、连接预埋连接件的通长钢筋11. Cast-in-place floor slabs 12. Full-length steel bars connecting pre-embedded connectors

13、连接预埋螺栓的通长钢筋。13. Full-length steel bars connecting embedded bolts.

具体实施方式 Detailed ways

以下结合附图对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

实施例1:Example 1:

参照图2,一种钢-混凝土组合梁,它主要包括用于抗压的钢筋混凝土部分2和用于抗拉的钢构件部分3,钢构件部分采用钢板。钢筋混凝土部分2为倒U形截面,钢板部分和钢筋混凝土部分2通过螺栓连接。螺杆之间设置连接预埋螺栓的通长钢筋13相连。Referring to Fig. 2, a steel-concrete composite beam mainly includes a reinforced concrete part 2 for compressive resistance and a steel member part 3 for tensile resistance, and the steel member part is made of a steel plate. The reinforced concrete part 2 is an inverted U-shaped section, and the steel plate part and the reinforced concrete part 2 are connected by bolts. The long reinforcing bars 13 connecting the embedded bolts are arranged between the screw rods to connect to each other.

实施例2:Example 2:

一种钢-混凝土组合梁的施工方法:先制作倒U型模具,把钢筋放入模具内并使其固定,然后在模具中浇筑混凝土制作成U型钢筋混凝土构件,并在混凝土内设置预埋螺杆5,最后将钢板焊接到预埋连接件上或将钢板套上螺杆并用螺母拧紧,形成钢-混凝土组合梁。钢-混凝土组合梁与墙体连接(图5),所述组合梁放置在壁墙体上,梁和梁用其自身两端伸出的钢筋连接,梁和梁之间留有一定空隙,并在空隙内灌入碎石混凝土8。A construction method for a steel-concrete composite beam: first make an inverted U-shaped mold, put steel bars into the mold and fix it, then pour concrete into the mold to make a U-shaped reinforced concrete member, and set the pre-buried in the concrete Screw rod 5, and finally weld the steel plate to the embedded connector or put the steel plate on the screw rod and tighten it with nuts to form a steel-concrete composite beam. The steel-concrete composite beam is connected with the wall (Fig. 5). The composite beam is placed on the wall, and the beam and the beam are connected by steel bars protruding from both ends of the beam. There is a certain gap between the beam and the beam, and Pour crushed stone concrete 8 into the gap.

Claims (4)

1.一种钢-混凝土组合梁,其特征在于:包括钢筋混凝土部分(2)和钢构件部分(3),钢筋混凝土部分(2)为倒U型截面,钢筋(4)在梁的两端伸出一定距离用于连接,钢构件部分(3)位于底部,钢构件部分(3)为钢板或者钢梁,通过焊缝连接或螺栓连接与混凝土部分(2)组成一个整体,当钢构件部分(3)与混凝土部分(2)采用焊缝连接时,混凝土部分(2)底部设置预埋连接件(6);当钢构件部分(3)与混凝土部分(2)采用螺栓连接时,混凝土底部设置预埋螺杆(5)。1. A steel-concrete composite beam is characterized in that: comprise reinforced concrete part (2) and steel member part (3), reinforced concrete part (2) is an inverted U-shaped section, and reinforcing bar (4) is at the two ends of the beam Protrude a certain distance for connection, the steel component part (3) is located at the bottom, the steel component part (3) is a steel plate or a steel beam, and forms a whole with the concrete part (2) through welding seam connection or bolt connection, when the steel component part (3) When connecting with the concrete part (2) by welding, the bottom of the concrete part (2) is provided with a pre-embedded connector (6); when the steel member part (3) is connected with the concrete part (2) by bolts, the concrete bottom Set the embedded screw (5). 2.根据权利要求1所述的一种钢-混凝土组合梁,其特征在于:预埋连接件在同一根梁内有多个,其分布是不连续的,其种类分为两大类,一类是预埋连接件之间没有连接,另一类是预埋连接件之间通过连接预埋连接件的通长钢筋(12)用焊缝连接。2. A steel-concrete composite beam according to claim 1, characterized in that: there are multiple embedded connectors in the same beam, and their distribution is discontinuous, and their types are divided into two categories, one One type is that there is no connection between the pre-embedded connectors, and the other type is that the pre-embedded connectors are connected by welds through the long steel bars (12) connecting the pre-embedded connectors. 3.根据权利要求1所述的一种钢-混凝土组合梁,其特征在于:预埋螺杆(5)在同一根梁内有多个,其分布是不连续的,其种类分为两大类,一类是预埋螺杆之间没有连接,另一类是预埋螺杆之间通过连接预埋螺栓的通长钢筋(13)用焊缝焊接。3. A steel-concrete composite beam according to claim 1, characterized in that: there are multiple pre-embedded screw rods (5) in the same beam, their distribution is discontinuous, and their types are divided into two categories , a class is that there is no connection between the embedded screws, and another type is that the long reinforcing bars (13) connecting the embedded bolts are welded with weld seams between the embedded screws. 4.一种钢-混凝土组合梁的施工方法,其特征在于:先制作倒U型模具,把钢筋放入模具内并使其固定,然后在模具中浇筑混凝土制作成U型钢筋混凝土构件,并在混凝土内预埋连接件或螺杆,最后将钢构件焊接到预埋连接件上或将钢构件套上螺杆并用螺母拧紧,形成钢-混凝土组合梁,钢-混凝土组合梁与壁柱或墙体连接时,所述组合梁放置在壁柱或墙体上,梁和梁用其自身两端伸出的钢筋(4)连接,梁和梁之间留有一定空隙,并在空隙内灌入碎石混凝土(8);钢-混凝土组合梁与现浇钢筋混凝土柱(1)连接时,所述组合梁在现浇钢筋混凝土支模时即放入模板内,梁和梁用其自身两端伸出的钢筋连接,梁和梁之间留有一定空隙,再在模板内浇钢筋浇混凝土;钢-混凝土组合梁与预制板(10)连接时,将预制板直接搭在钢-混凝土组合梁顶面,预制板(10)两端留一段距离,浇筑碎石混凝土(8);钢-混凝土组合梁与现浇钢筋混凝土板(11)连接时,所述组合梁作为模板的一部分,并高出模板的一定距离,再在模板内插钢筋浇混凝土。4. A construction method for a steel-concrete composite beam is characterized in that: first make an inverted U-shaped mold, put the reinforcing bar in the mold and fix it, then pour concrete in the mold to make a U-shaped reinforced concrete member, and Pre-embed connectors or screws in the concrete, and finally weld the steel components to the pre-embedded connectors or put the steel components on the screws and tighten them with nuts to form steel-concrete composite beams, steel-concrete composite beams and pilasters or walls When connecting, the composite beam is placed on the pilaster or the wall, and the beam and the beam are connected by the steel bars (4) protruding from both ends of the beam, and there is a certain gap between the beam and the beam, and the crushed stone concrete (8); when the steel-concrete composite beam is connected with the cast-in-place reinforced concrete column (1), the composite beam is put into the formwork when the cast-in-place reinforced concrete formwork is supported, and the beam and the beam are extended by their own two ends. When the steel-concrete composite beam is connected with the prefabricated slab (10), the prefabricated slab is directly placed on the top of the steel-concrete composite beam On the surface, leave a distance between the two ends of the prefabricated slab (10) and pour gravel concrete (8); A certain distance from the formwork, and then insert reinforced concrete into the formwork.
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