CN101793647A - Method for testing circumferential mechanical performance of thin-wall pipe - Google Patents
Method for testing circumferential mechanical performance of thin-wall pipe Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及到材料力学性能的测试方法领域,具体是一种薄壁管件周向力学性能测试方法。The invention relates to the field of testing methods for mechanical properties of materials, in particular to a method for testing circumferential mechanical properties of thin-walled pipe fittings.
背景技术Background technique
在航空、航天、汽车、机械设备等领域无不涉及管件、管套的使用。以飞机为例,管路系统是飞机的生命线,它的性能好坏直接影响到飞机的整体性能。因此提高管路系统的技术水平,对提高飞机性能非常重要。液压管路是飞机所有管路中工作压力最高、可靠性要求最严的一部分,飞机管路系统技术的高低就集中体现在液压管路系统中。对于液压系统来说,在同等功率条件下,工作压力越高,所要求的动筒和油泵活塞底面积就越小,管路流量也要求越小,因而液压系统的整体尺寸会减小,重量会减轻,而较低的介质流速也减少了在管路中流动的功率损失。因此,液压系统及其标准件技术研究是航空工业发展的客观需求。由于液压管路工作压力的提高,将给液压系统的设计带来许多新问题,主要归结为强度和密封两大问题,这就需要研究管件的强度问题。The use of pipe fittings and sleeves is all involved in aviation, aerospace, automobile, mechanical equipment and other fields. Taking an aircraft as an example, the piping system is the lifeline of the aircraft, and its performance directly affects the overall performance of the aircraft. Therefore, it is very important to improve the technical level of the pipeline system to improve the performance of the aircraft. The hydraulic pipeline is the part with the highest working pressure and the strictest reliability requirements among all the pipelines of the aircraft. The level of aircraft pipeline system technology is concentrated in the hydraulic pipeline system. For the hydraulic system, under the same power conditions, the higher the working pressure, the smaller the required area of the cylinder and the piston bottom of the oil pump, and the smaller the flow rate of the pipeline, so the overall size of the hydraulic system will be reduced and the weight will be reduced. will be alleviated, and the lower medium flow rate also reduces the power loss flowing in the pipeline. Therefore, the technical research on the hydraulic system and its standard parts is an objective demand for the development of the aviation industry. Due to the increase of the working pressure of the hydraulic pipeline, many new problems will be brought to the design of the hydraulic system, mainly attributed to the two major problems of strength and sealing, which requires the study of the strength of the pipe fittings.
传统方式是将薄壁管剖开、碾平,制备出拉伸试样后测试管件的周向力学性能。但是在碾平的过程中出现再次变形,所以测得的数据就不能准确地代表管件的周向力学性能值,更何况对于小尺寸薄壁管件根本就无法剖开、碾平,并制样。The traditional method is to cut the thin-walled pipe and roll it flat, and then test the circumferential mechanical properties of the pipe after preparing a tensile sample. However, re-deformation occurs during the flattening process, so the measured data cannot accurately represent the circumferential mechanical properties of the pipe fittings, not to mention that it is impossible to cut, flatten, and prepare samples for small-sized thin-walled pipe fittings.
发明内容Contents of the invention
为克服现有技术方法中难以精确测得薄壁管件周向力学性能的弊端,本发明提出了一种薄壁管件周向力学性能测试方法。In order to overcome the defect that it is difficult to accurately measure the circumferential mechanical properties of thin-walled pipe fittings in the prior art methods, the present invention proposes a method for testing the circumferential mechanical properties of thin-walled pipe fittings.
本发明包括一组管形试件,其特征在于,所述的薄壁试件周向力学性能测试方法包括以下步骤:The present invention includes a group of tubular test pieces, characterized in that the method for testing the circumferential mechanical properties of thin-walled test pieces comprises the following steps:
步骤1、通过标定试验确定摩擦系数μ;将瓣模放置于管形标定试件中,将锥形压头插入瓣模内;将装有锥形压头的瓣模置于保护套内;对薄壁管件周向应力测试装置施加载荷,获得加载载荷的应力值;将加载载荷P和加载载荷的应力值σ代入公式Step 1. Determine the friction coefficient μ through the calibration test; place the valve mold in the tubular calibration specimen, insert the conical indenter into the valve mold; place the valve mold with the conical indenter in the protective sleeve; Thin-walled pipe fittings apply a load to the circumferential stress test device to obtain the stress value of the loaded load; substitute the loaded load P and the stress value σ of the loaded load into the formula
得到摩擦系数;式中:H为管件高度;t为管件壁厚;σ为管件周向应力;β为锥形压头的半锥角;Obtain the friction coefficient; where: H is the height of the pipe fitting; t is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; β is the half-cone angle of the conical indenter;
步骤2、工装准备;取一个试件,在该试件的轴向对称面处的外圆周上,沿周向贴上应变片;通过导线将应变片与应变仪连接起来;将瓣模放置于被测试的管件中,将锥形压头插入瓣模内;将装有锥形压头的瓣模置于保护套内;Step 2, tooling preparation; take a test piece, and paste strain gauges along the circumference on the outer circumference of the axially symmetrical plane of the test piece; connect the strain gauges and strain gauges through wires; place the valve mold on In the tested tube, insert the conical indenter into the valve mold; place the valve mold with the conical indenter in the protective sleeve;
步骤3、确定胀裂管件所需的压力;通过拉伸试验得到试件的σ值;通过下式Step 3, determine the pressure required for the expansion of the pipe fitting; obtain the σ value of the test piece through the tensile test; pass the following formula
得到将薄壁管件胀裂所需要的最大加载压力P,并根据最大加载压力P确定加载装置;式中:H为管件高度;T为管件壁厚;σ为管件周向应力;μ为摩擦系数;β为锥形压头的半锥角;Obtain the maximum loading pressure P required to expand and burst the thin-walled pipe fittings, and determine the loading device according to the maximum loading pressure P; where: H is the height of the pipe fitting; T is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; μ is the friction coefficient ; β is the half-cone angle of the conical indenter;
步骤4、对管件加载;通过材料力学性能试验机,使锥形压头压下挤胀管件至管件胀裂;压下速度为1~5mm/min;Step 4. Load the pipe fittings; through the material mechanical performance testing machine, the conical pressure head presses the extruded pipe fittings until the pipe fittings burst; the pressing speed is 1-5mm/min;
步骤5、获得挤胀过程中管件周向应力和时间的关系曲线;通过应变仪记录下整个挤胀过程中管件周向应变和时间的关系曲线;通过材料力学性能试验机得到挤压过程中的载荷和时间的关系曲线;通过公式Step 5. Obtain the relationship curve between the circumferential stress and time of the pipe fitting during the expansion process; record the relationship curve between the circumferential strain and time of the pipe fitting during the entire expansion process through the strain gauge; obtain the pressure during the extrusion process through the material mechanical performance testing machine Load vs. time curve; via the formula
将载荷转化成周向应力,得到周向应力和时间的关系曲线;上式中:H为管件高度;T为管件壁厚;σ为管件周向应力;μ为摩擦系数;β为锥形压头的半锥角;重复步骤2至步骤5,对各试件逐一进行测试,分别获得各试件的力学性能;Convert the load into circumferential stress to obtain the relationship curve of circumferential stress and time; in the above formula: H is the height of the pipe fitting; T is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; μ is the friction coefficient; β is the conical pressure The half-cone angle of the head; repeat steps 2 to 5, test each test piece one by one, and obtain the mechanical properties of each test piece;
步骤6、获得薄壁管件周向力学性能参数;取各测试结果的平均值获得薄壁管件周向力学性能参数。Step 6. Obtaining the circumferential mechanical property parameters of the thin-walled pipe fittings; taking the average value of each test result to obtain the circumferential mechanical property parameters of the thin-walled pipe fittings.
本发明通过瓣模的特殊结构在挤胀过程中起到改变力的传递方向获得管件周向的应力应变曲线和管件周向的屈服强度,抗拉强度,弹性模量参数。The invention uses the special structure of the valve mold to change the force transmission direction in the extrusion process to obtain the circumferential stress-strain curve of the pipe fitting and the yield strength, tensile strength and elastic modulus parameters of the pipe fitting circumferential direction.
薄壁管件周向力学性能测试方法利用测试装置的锥形结构特点以及瓣模的分瓣结构特点实现了薄壁管件的轴向加载及周向变形的力学与运动学转换与分析方法。以此方法为基础,可以实现薄壁管件的周向力学性能的测试,与将薄壁管剖开、碾平,制备出拉伸试样后测试管件的周向力学性能的传统方式相比,该方法不必将薄壁管件剖开,因此可以降低试样的制备过程对最终测试结果的影响,基于该方法可以精确获得管件的周向力学性能,同时针对一些大型管件也不必通过破坏的方式制成拉伸试样。由于能准确获得薄壁小尺寸管件周向力学性能,因此能对薄壁小尺寸管件的工程设计及应用提供技术支持。The test method of circumferential mechanical properties of thin-walled pipe fittings utilizes the tapered structure characteristics of the test device and the split structure characteristics of the valve mold to realize the mechanical and kinematic transformation and analysis method of axial loading and circumferential deformation of thin-walled pipe fittings. Based on this method, the circumferential mechanical properties of thin-walled pipes can be tested. Compared with the traditional method of cutting thin-walled pipes, rolling them flat, and preparing tensile samples to test the circumferential mechanical properties of pipes, This method does not need to cut the thin-walled pipe, so it can reduce the influence of the sample preparation process on the final test results. Based on this method, the circumferential mechanical properties of the pipe can be accurately obtained, and it is not necessary to destroy some large pipes. into tensile samples. Since the circumferential mechanical properties of thin-walled small-sized pipe fittings can be accurately obtained, it can provide technical support for the engineering design and application of thin-walled small-sized pipe fittings.
附图说明Description of drawings
附图1是测试装置受力示意图;Accompanying drawing 1 is the schematic diagram of testing device force;
附图2是本发明所得到的应力应变曲线图;Accompanying drawing 2 is the stress-strain graph that the present invention obtains;
附图3是本发明所得到的应力应变曲线图;Accompanying drawing 3 is the stress-strain graph that the present invention obtains;
附图4是本发明的流程图。Accompanying drawing 4 is flow chart of the present invention.
具体实施方式Detailed ways
实施例一Embodiment one
本实施例是一种测试7050高强铝合金管件周向力学性能的测试方法。This embodiment is a test method for testing the circumferential mechanical properties of 7050 high-strength aluminum alloy pipe fittings.
本实施例采用四瓣瓣模式薄壁管件周向力学性能测试装置,测试7050高强铝合金管件的周向力学性能。试件数量为八个,其具体尺寸为20mm×1mm,高度为20mm。在材料力学性能试验机上的加载速度为1mm/min。In this embodiment, the circumferential mechanical properties of 7050 high-strength aluminum alloy pipes are tested by using a test device for circumferential mechanical properties of thin-walled pipes in a four-petal mode. The number of test pieces is eight, and their specific dimensions are 20mm×1mm, height is 20mm. The loading speed on the material mechanical performance testing machine is 1mm/min.
利用本实施例测试装置挤胀管件时,通过材料力学性能试验机驱动锥形压头,锥形压头向下沿管件作轴向运动,从而使锥形压头驱动瓣模径向向外撑开,具体测试过程包括以下步骤:When using the test device of this embodiment to expand the pipe fittings, the conical indenter is driven by the material mechanical performance testing machine, and the conical indenter moves axially along the pipe fitting downwards, so that the conical indenter drives the valve mold radially outward. On, the specific test process includes the following steps:
步骤1、通过标定试验确定摩擦系数μ;Step 1. Determine the coefficient of friction μ through a calibration test;
本实施例中的标定试验过程:取一个标定试件,在该试件的轴向对称面处的外圆周上,沿周向贴上应变片;通过导线将应变片与应变仪连接起来。将瓣模放置于被测试的管件中,将锥形压头插入瓣模内;将装有锥形压头的瓣模置于保护套内。通过在材料性能试验机上,对薄壁管件周向应力测试装置施加载荷16000N。通过待测标定管件上的应变片得到的应变值及标定件的已知弹性模量,相乘得到加载载荷的应力值;将加载载荷P和加载载荷的应力值σ代入公式The calibration test process in this embodiment: take a calibration test piece, attach strain gauges along the circumferential direction on the outer circumference of the test piece at the axially symmetrical plane; connect the strain gauges to the strain gauges through wires. Place the valve mold in the tested tube, insert the conical indenter into the valve mold; place the valve mold with the conical indenter in the protective sleeve. By applying a load of 16000N to the circumferential stress test device of thin-walled pipe fittings on the material performance testing machine. Multiply the strain value obtained by the strain gauge on the calibration pipe to be measured and the known elastic modulus of the calibration piece to obtain the stress value of the loaded load; substitute the loaded load P and the stress value σ of the loaded load into the formula
得到摩擦系数μ=0.16。式中:H为管件高度;t为管件壁厚;σ为管件周向应力;β为锥形压头的半锥角,β=8°。The coefficient of friction μ=0.16 was obtained. In the formula: H is the height of the pipe fitting; t is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; β is the half-cone angle of the conical indenter, β=8°.
上述标定管件的外形与尺寸同测试管件外形与尺寸;并且该标定管件的力学性能已知。The shape and size of the above-mentioned calibration pipe fittings are the same as the shape and size of the test pipe fittings; and the mechanical properties of the calibration pipe fittings are known.
步骤2、工装准备;取一个试件,在该试件的轴向对称面处的外圆周上,沿周向贴上应变片;通过导线将应变片与应变仪连接起来。将瓣模放置于被测试的管件中,将锥形压头插入瓣模内;将装有锥形压头的瓣模置于保护套内。Step 2, preparation of tooling; take a test piece, and paste strain gauges along the circumference on the outer circumference of the axially symmetrical plane of the test piece; connect the strain gauges and strain gauges through wires. Place the valve mold in the tested tube, insert the conical indenter into the valve mold; place the valve mold with the conical indenter in the protective sleeve.
步骤3、确定胀裂管件所需的压力;根据拉伸试验得到的高强铝合金抗拉强度为565MPa,根据附图1所示的受力情况,通过下式Step 3, determine the pressure required for the expansion of the pipe fitting; the tensile strength of the high-strength aluminum alloy obtained according to the tensile test is 565MPa, according to the stress situation shown in Figure 1, through the following formula
得到将薄壁管件胀裂所需要的最大加载压力为22941N,选择5吨位的材料力学性能试验机。The maximum loading pressure required to burst the thin-walled pipe fittings is 22941N, and a 5-ton material mechanical performance testing machine is selected.
式中:H为管件高度;T为管件壁厚;σ为管件周向应力;μ为摩擦系数,μ=0.16;β为锥形压头的半锥角,β=8°。In the formula: H is the height of the pipe fitting; T is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; μ is the friction coefficient, μ=0.16; β is the half cone angle of the conical indenter, β=8°.
步骤4、对管件加载;通过材料力学性能试验机,使锥形压头以1mm/min的压下速度挤胀管件至管件胀裂。Step 4. Load the pipe fittings; use the material mechanical properties testing machine to make the conical indenter squeeze the pipe fittings at a depressing speed of 1 mm/min until the pipe fittings burst.
步骤5、获得挤胀过程中管件周向应力和时间的关系曲线;通过应变仪记录下整个挤胀过程中管件周向的应变变化曲线,即周向应变和时间的关系曲线;通过材料力学性能试验机得到整个挤压过程中的载荷变化曲线,即载荷和时间的关系曲线;通过公式Step 5. Obtain the relationship curve between the circumferential stress and time of the pipe fitting during the expansion process; record the circumferential strain change curve of the pipe fitting during the entire expansion process through the strain gauge, that is, the relationship curve between the circumferential strain and time; through the mechanical properties of the material The testing machine obtains the load change curve during the entire extrusion process, that is, the relationship curve between load and time; through the formula
将载荷转化成周向应力,得到周向应力和时间的关系曲线。上式中:H为管件高度;T为管件壁厚;σ为管件周向应力;μ为摩擦系数,μ的取值为0.16;β为锥形压头的半锥角,β=8°;重复步骤2至步骤5,对八个试件逐一进行测试分别获得各试件的力学性能。The load is transformed into circumferential stress, and the relation curve of circumferential stress and time is obtained. In the above formula: H is the height of the pipe fitting; T is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; μ is the friction coefficient, and the value of μ is 0.16; Repeat steps 2 to 5 to test the eight specimens one by one to obtain the mechanical properties of each specimen.
步骤6、获得薄壁管件周向力学性能参数;取八个测试结果的平均值获得薄壁管件周向力学性能参数。Step 6. Obtaining the circumferential mechanical property parameters of the thin-walled pipe fittings; taking the average value of eight test results to obtain the circumferential mechanical property parameters of the thin-walled pipe fittings.
如附图2所示。本实施例利用应力和应变与时间的一致性,将周向应变和时间的关系曲线同周向应力和时间的关系曲线合成,得到管件周向的应力应变曲线,同时也得到管件的周向屈服强度σs为480.57MPa,抗拉强度σb为543.05MPa,弹性模量E为56.79GPa。As shown in Figure 2. This embodiment utilizes the consistency of stress and strain and time to synthesize the relationship curve of circumferential strain and time with the relationship curve of circumferential stress and time to obtain the circumferential stress-strain curve of the pipe fitting and the circumferential yield of the pipe fitting The strength σ s is 480.57MPa, the tensile strength σ b is 543.05MPa, and the elastic modulus E is 56.79GPa.
本实施例中,标定试验中,公式In this embodiment, in the calibration test, the formula
是根据附图1所示的摩擦力和锥形压头对模瓣的反作用力Q确定;每一个模瓣受力后的平衡方程式为:It is determined according to the frictional force shown in Figure 1 and the reaction force Q of the conical indenter on the mold flap; the balance equation after each mold flap is stressed is:
(1)式为模瓣竖直方向平衡方程式Equation (1) is the balance equation in the vertical direction of the mold lobe
(2)式为模瓣水平方向平衡方程式Equation (2) is the balance equation in the horizontal direction of the mold lobe
将上述两方程联立,并以n=2π/a,p′=(2t/D)σ代入,得到薄壁管件胀形所需的轴向压力。上式中:n为瓣模的模瓣数;a为模瓣弧度,p′为胀形力,D为薄壁管件的外径,H为管件高度;t为管件壁厚;σ为管件周向应力;β为锥形压头的半锥角,u为摩擦系数。Combining the above two equations and substituting n=2π/a, p'=(2t/D)σ, the axial pressure required for the bulging of the thin-walled pipe is obtained. In the above formula: n is the number of petals of the petal mold; a is the radian of the mold petal, p' is the bulging force, D is the outer diameter of the thin-walled pipe, H is the height of the pipe; t is the wall thickness of the pipe; σ is the circumference of the pipe Axial stress; β is the half-cone angle of the conical indenter, and u is the friction coefficient.
实施例二Embodiment two
本实施例是一种测试69111高强钢管件周向力学性能的测试方法。This embodiment is a test method for testing the circumferential mechanical properties of 69111 high-strength steel pipe fittings.
本实施例采用五瓣瓣模式薄壁管件周向力学性能测试装置,测试69111高强钢管件的周向力学性能。试件数量为十个,其具体尺寸为22mm×1mm,高度为20mm。在材料力学性能试验机上的加载速度为3mm/min。In this example, a test device for circumferential mechanical properties of thin-walled pipe fittings in a five-petal mode is used to test the circumferential mechanical properties of 69111 high-strength steel pipe fittings. The number of test pieces is ten, and its specific size is 22mm×1mm, height 20mm. The loading speed on the material mechanical performance testing machine is 3mm/min.
利用本实施例测试装置挤胀管件时,通过材料力学性能试验机驱动锥形压头,锥形压头向下沿管件作轴向运动,从而使锥形压头驱动瓣模径向向外撑开,具体测试过程包括以下步骤:When using the test device of this embodiment to expand the pipe fittings, the conical indenter is driven by the material mechanical performance testing machine, and the conical indenter moves axially along the pipe fitting downwards, so that the conical indenter drives the valve mold radially outward. On, the specific test process includes the following steps:
步骤1、通过标定试验确定摩擦系数μ;Step 1. Determine the coefficient of friction μ through a calibration test;
本实施例中的标定试验过程:取一个标定试件,在该试件的轴向对称面处的外圆周上,沿周向贴上应变片;通过导线将应变片与应变仪连接起来。将瓣模放置于被测试的管件中,将锥形压头插入瓣模内;将装有锥形压头的瓣模置于保护套内。通过在材料性能试验机上,对薄壁管件周向应力测试装置施加载荷30000N。通过待测标定管件上的应变片得到的应变值及标定件的已知弹性模量,相乘得到加载载荷的应力值;将加载载荷P和加载载荷的应力值σ代入公式The calibration test process in this embodiment: take a calibration test piece, attach strain gauges along the circumferential direction on the outer circumference of the test piece at the axially symmetrical plane; connect the strain gauges to the strain gauges through wires. Place the valve mold in the tube to be tested, insert the conical indenter into the valve mold; place the valve mold with the conical indenter in the protective sleeve. By applying a load of 30000N to the thin-walled pipe circumferential stress test device on the material performance testing machine. Multiply the strain value obtained by the strain gauge on the calibration pipe to be measured and the known elastic modulus of the calibration piece to obtain the stress value of the loaded load; substitute the loaded load P and the stress value σ of the loaded load into the formula
得到标定摩擦μ=0.16。式中:H为管件高度;t为管件壁厚;σ为管件周向应力;β为锥形压头的半锥角,β=10°。A nominal friction μ = 0.16 was obtained. In the formula: H is the height of the pipe fitting; t is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; β is the half cone angle of the conical indenter, β=10°.
上述标定管件的外形与尺寸同测试管件外形与尺寸;并且该标定管件的力学性能已知。The shape and size of the above-mentioned calibration pipe fittings are the same as the shape and size of the test pipe fittings; and the mechanical properties of the calibration pipe fittings are known.
步骤2、工装准备;取一个试件,在该试件的轴向对称面处的外圆周上,沿周向贴上应变片;通过导线将应变片与应变仪连接起来。将瓣模放置于被测试的管件中,将锥形压头插入瓣模内;将装有锥形压头的瓣模置于保护套内。Step 2, preparation of tooling; take a test piece, and paste strain gauges along the circumference on the outer circumference of the axially symmetrical plane of the test piece; connect the strain gauges and strain gauges through wires. Place the valve mold in the tested tube, insert the conical indenter into the valve mold; place the valve mold with the conical indenter in the protective sleeve.
步骤3、确定胀裂管件所需的压力;根据拉伸试验得到的高强铝合金抗拉强度为1660MPa,根据附图1所示的受力情况,通过下式Step 3. Determine the pressure required for the expanded pipe fitting; the tensile strength of the high-strength aluminum alloy obtained according to the tensile test is 1660MPa, and according to the stress situation shown in Figure 1, pass the following formula
得到将薄壁管件胀裂所需要的最大加载压力为76365N,选择10吨位的材料力学性能试验机。The maximum loading pressure required to burst the thin-walled pipe fittings is 76365N, and a 10-ton material mechanical performance testing machine is selected.
式中:H为管件高度;T为管件壁厚;σ为管件周向应力;μ为摩擦系数,μ=0.16;β为锥形压头的半锥角,β=10°。In the formula: H is the height of the pipe fitting; T is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; μ is the friction coefficient, μ=0.16; β is the half cone angle of the conical indenter, β=10°.
步骤4、对管件加载;通过材料力学性能试验机,使锥形压头以3mm/min的压下速度挤胀管件至管件胀裂。Step 4. Load the pipe fittings; use the material mechanical properties testing machine to make the conical indenter squeeze the pipe fittings at a depressing speed of 3 mm/min until the pipe fittings burst.
步骤5、获得挤胀过程中管件周向应力和时间的关系曲线;通过应变仪记录下整个挤胀过程中管件周向的应变变化曲线,即周向应变和时间的关系曲线;通过材料力学性能试验机得到整个挤压过程中的载荷变化曲线,即载荷和时间的关系曲线;通过公式Step 5. Obtain the relationship curve between the circumferential stress and time of the pipe fitting during the expansion process; record the circumferential strain change curve of the pipe fitting during the entire expansion process through the strain gauge, that is, the relationship curve between the circumferential strain and time; through the mechanical properties of the material The testing machine obtains the load change curve during the entire extrusion process, that is, the relationship curve between load and time; through the formula
将载荷转化成周向应力,得到周向应力和时间的关系曲线。上式中:H为管件高度;T为管件壁厚;σ为管件周向应力;μ为摩擦系数,μ的取值为0.16;β为锥形压头的半锥角,β=10°;重复步骤2至步骤5,对十个试件逐一进行测试分别获得各试件的力学性能。The load is transformed into circumferential stress, and the relation curve of circumferential stress and time is obtained. In the above formula: H is the height of the pipe fitting; T is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; μ is the friction coefficient, and the value of μ is 0.16; Repeat steps 2 to 5 to test the ten specimens one by one to obtain the mechanical properties of each specimen.
步骤6、获得薄壁管件周向力学性能参数;取十个测试结果的平均值获得薄壁管件周向力学性能参数。Step 6. Obtaining the circumferential mechanical property parameters of the thin-walled pipe fittings; taking the average value of ten test results to obtain the circumferential mechanical property parameters of the thin-walled pipe fittings.
如附图3所示。本实施例利用应力和应变与时间的一致性,将周向应变和时间的关系曲线同周向应力和时间的关系曲线合成,得到管件周向的应力应变曲线,同时也得到管件的周向屈服强度σs为976.09MPa,抗拉强度σb为1228.19MPa,弹性模量E为198.16GPa。As shown in Figure 3. This embodiment utilizes the consistency of stress and strain and time to synthesize the relationship curve of circumferential strain and time with the relationship curve of circumferential stress and time to obtain the circumferential stress-strain curve of the pipe fitting and the circumferential yield of the pipe fitting The strength σ s is 976.09MPa, the tensile strength σ b is 1228.19MPa, and the elastic modulus E is 198.16GPa.
本实施例中,标定试验中,公式In this embodiment, in the calibration test, the formula
是根据附图1所示的摩擦力和锥形压头对模瓣的反作用力Q确定;每一个模瓣受力后的平衡方程式为:It is determined according to the frictional force shown in Figure 1 and the reaction force Q of the conical indenter on the mold flap; the balance equation after each mold flap is stressed is:
(1)式为模瓣竖直方向平衡方程式Equation (1) is the balance equation in the vertical direction of the mold lobe
(2)式为模瓣水平方向平衡方程式Equation (2) is the balance equation in the horizontal direction of the mold lobe
将上述两方程联立,并以n=2π/a,p′=(2t/D)σ代入,得到薄壁管件胀形所需的轴向压力。上式中:n为瓣模的模瓣数;a为模瓣弧度,p′为胀形力,D为薄壁管件的外径,H为管件高度;t为管件壁厚;σ为管件周向应力;β为锥形压头的半锥角,u为摩擦系数。Combining the above two equations and substituting n=2π/a, p'=(2t/D)σ, the axial pressure required for the bulging of the thin-walled pipe is obtained. In the above formula: n is the number of petals of the petal mold; a is the radian of the mold petal, p' is the bulging force, D is the outer diameter of the thin-walled pipe, H is the height of the pipe; t is the wall thickness of the pipe; σ is the circumference of the pipe Axial stress; β is the half-cone angle of the conical indenter, and u is the friction coefficient.
实施例三Embodiment three
本实施例是一种测试7050高强铝合金管件周向力学性能的测试方法。This embodiment is a test method for testing the circumferential mechanical properties of 7050 high-strength aluminum alloy pipe fittings.
本实施例采用四瓣瓣模式薄壁管件周向力学性能测试装置,测试7050高强铝合金管件的周向力学性能。试件数量为十二个,其具体尺寸为24mm×1mm,高度为20mm。在材料力学性能试验机上的加载速度为5mm/min。In this embodiment, the circumferential mechanical properties of 7050 high-strength aluminum alloy pipes are tested by using a test device for circumferential mechanical properties of thin-walled pipes in a four-petal mode. The number of test pieces is twelve, and its specific size is 24mm×1mm, height 20mm. The loading speed on the material mechanical performance testing machine is 5mm/min.
利用本实施例测试装置挤胀管件时,通过材料力学性能试验机驱动锥形压头,锥形压头向下沿管件作轴向运动,从而使锥形压头驱动瓣模径向向外撑开,具体测试过程包括以下步骤:When using the test device of this embodiment to expand the pipe fittings, the conical indenter is driven by the material mechanical performance testing machine, and the conical indenter moves axially along the pipe fitting downwards, so that the conical indenter drives the valve mold radially outward. On, the specific test process includes the following steps:
步骤1、通过标定试验确定摩擦系数μ;Step 1. Determine the coefficient of friction μ through a calibration test;
本实施例中的标定试验过程:取一个标定试件,在该试件的轴向对称面处的外圆周上,沿周向贴上应变片;通过导线将应变片与应变仪连接起来。将瓣模放置于被测试的管件中,将锥形压头插入瓣模内;将装有锥形压头的瓣模置于保护套内。通过在材料性能试验机上,对薄壁管件周向应力测试装置施加载荷16000N。通过待测标定管件上的应变片得到的应变值及标定件的已知弹性模量,相乘得到加载载荷的应力值;将加载载荷P和加载载荷的应力值σ代入公式The calibration test process in this embodiment: take a calibration test piece, attach strain gauges along the circumferential direction on the outer circumference of the test piece at the axially symmetrical plane; connect the strain gauges to the strain gauges through wires. Place the valve mold in the tested tube, insert the conical indenter into the valve mold; place the valve mold with the conical indenter in the protective sleeve. By applying a load of 16000N to the circumferential stress test device of thin-walled pipe fittings on the material performance testing machine. Multiply the strain value obtained by the strain gauge on the calibration pipe to be measured and the known elastic modulus of the calibration piece to obtain the stress value of the loaded load; substitute the loaded load P and the stress value σ of the loaded load into the formula
得到摩擦系数μ=0.16。式中:H为管件高度;t为管件壁厚;σ为管件周向应力;β为锥形压头的半锥角,β=8°。The coefficient of friction μ=0.16 was obtained. In the formula: H is the height of the pipe fitting; t is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; β is the half-cone angle of the conical indenter, β=8°.
上述标定管件的外形与尺寸同测试管件外形与尺寸;并且该标定管件的力学性能已知。The shape and size of the above-mentioned calibration pipe fittings are the same as the shape and size of the test pipe fittings; and the mechanical properties of the calibration pipe fittings are known.
步骤2、工装准备;取一个试件,在该试件的轴向对称面处的外圆周上,沿周向贴上应变片;通过导线将应变片与应变仪连接起来。将瓣模放置于被测试的管件中,将锥形压头插入瓣模内;将装有锥形压头的瓣模置于保护套内。Step 2, preparation of tooling; take a test piece, and paste strain gauges along the circumference on the outer circumference of the axially symmetrical plane of the test piece; connect the strain gauges and strain gauges through wires. Place the valve mold in the tested tube, insert the conical indenter into the valve mold; place the valve mold with the conical indenter in the protective sleeve.
步骤3、确定胀裂管件所需的压力;根据拉伸试验得到的高强铝合金抗拉强度为565MPa,根据附图1所示的受力情况,通过下式Step 3, determine the pressure required for the expansion of the pipe fitting; the tensile strength of the high-strength aluminum alloy obtained according to the tensile test is 565MPa, according to the stress situation shown in Figure 1, through the following formula
得到将薄壁管件胀裂所需要的最大加载压力为22941N,选择5吨位的材料力学性能试验机。The maximum loading pressure required to burst the thin-walled pipe fittings is 22941N, and a 5-ton material mechanical performance testing machine is selected.
式中:H为管件高度;T为管件壁厚;σ为管件周向应力;μ为摩擦系数,μ=0.16;β为锥形压头的半锥角,β=8°。In the formula: H is the height of the pipe fitting; T is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; μ is the friction coefficient, μ=0.16; β is the half cone angle of the conical indenter, β=8°.
步骤4、对管件加载;通过材料力学性能试验机,使锥形压头以5mm/min的压下速度挤胀管件至管件胀裂。Step 4. Load the pipe fittings; use the material mechanical properties testing machine to make the conical indenter squeeze the pipe fittings at a depressing speed of 5 mm/min until the pipe fittings burst.
步骤5、获得挤胀过程中管件周向应力和时间的关系曲线;通过应变仪记录下整个挤胀过程中管件周向的应变变化曲线,即周向应变和时间的关系曲线;通过材料力学性能试验机得到整个挤压过程中的载荷变化曲线,即载荷和时间的关系曲线;通过公式Step 5. Obtain the relationship curve between the circumferential stress and time of the pipe fitting during the expansion process; record the circumferential strain change curve of the pipe fitting during the entire expansion process through the strain gauge, that is, the relationship curve between the circumferential strain and time; through the mechanical properties of the material The testing machine obtains the load change curve during the entire extrusion process, that is, the relationship curve between load and time; through the formula
将载荷转化成周向应力,得到周向应力和时间的关系曲线。上式中:H为管件高度;T为管件壁厚;σ为管件周向应力;μ为摩擦系数,μ的取值为0.16;β为锥形压头的半锥角,β=8°;重复步骤2至步骤5,对十二个试件逐一进行测试分别获得各试件的力学性能。The load is transformed into circumferential stress, and the relation curve of circumferential stress and time is obtained. In the above formula: H is the height of the pipe fitting; T is the wall thickness of the pipe fitting; σ is the circumferential stress of the pipe fitting; μ is the friction coefficient, and the value of μ is 0.16; Repeat steps 2 to 5 to test the twelve specimens one by one to obtain the mechanical properties of each specimen.
步骤6、获得薄壁管件周向力学性能参数;取十二个测试结果的平均值获得薄壁管件周向力学性能参数。Step 6. Obtaining the circumferential mechanical property parameters of the thin-walled pipe fittings; taking the average value of twelve test results to obtain the circumferential mechanical property parameters of the thin-walled pipe fittings.
如附图2所示。本实施例利用应力和应变与时间的一致性,将周向应变和时间的关系曲线同周向应力和时间的关系曲线合成,得到管件周向的应力应变曲线,同时也得到管件的周向屈服强度σs为480.57MPa,抗拉强度σb为543.05MPa,弹性模量E为56.79GPa。As shown in Figure 2. This embodiment utilizes the consistency of stress and strain and time to synthesize the relationship curve of circumferential strain and time with the relationship curve of circumferential stress and time to obtain the circumferential stress-strain curve of the pipe fitting and the circumferential yield of the pipe fitting The strength σ s is 480.57MPa, the tensile strength σ b is 543.05MPa, and the elastic modulus E is 56.79GPa.
本实施例中,标定试验中,公式In this embodiment, in the calibration test, the formula
是根据附图1所示的摩擦力和锥形压头对模瓣的反作用力Q确定;每一个模瓣受力后的平衡方程式为:It is determined according to the frictional force shown in Figure 1 and the reaction force Q of the conical indenter on the mold flap; the balance equation after each mold flap is stressed is:
(1)式为模瓣竖直方向平衡方程式Equation (1) is the balance equation in the vertical direction of the mold lobe
(2)式为模瓣水平方向平衡方程式Equation (2) is the balance equation in the horizontal direction of the mold lobe
将上述两方程联立,并以n=2π/a,p′=(2t/D)σ代入,得到薄壁管件胀形所需的轴向压力。上式中:n为瓣模的模瓣数;a为模瓣弧度,p′为胀形力,D为薄壁管件的外径,H为管件高度;t为管件壁厚;σ为管件周向应力;β为锥形压头的半锥角,u为摩擦系数。Combining the above two equations and substituting n=2π/a, p'=(2t/D)σ, the axial pressure required for the bulging of the thin-walled pipe is obtained. In the above formula: n is the number of petals of the petal mold; a is the radian of the mold petal, p' is the bulging force, D is the outer diameter of the thin-walled pipe, H is the height of the pipe; t is the wall thickness of the pipe; σ is the circumference of the pipe Axial stress; β is the half-cone angle of the conical indenter, and u is the friction coefficient.
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