Background technology
Imprint process applies pressure to mould surface of the work exactly, makes surface of the work generation plastic deformation and obtains the processing technology of required surface texture.Under the normal temperature state, because the metal hardness height, it is big to impress required pressure, thereby the Embosser scale is big, and the wearing and tearing of mould are also big.Therefore general the employing the softening method that impresses again to mobile state preferably of METAL HEATING PROCESS is called hot padding.The method of METAL HEATING PROCESS is mainly contained: smelting furnace, eddy-current heating, resistance heated, wherein eddy-current heating and resistance heated are divided into external heat and directly heating again separately.Resistance heated is distinguished in the eddy-current heating part and is, the latter vibrates the electron production in workpiece or the mould by the oscillating electromagnetic fields of outside accordingly, with heated parts or mould.Resistance heated is distinguished in the spark machined part and is, electric spark heating and processing work surface that The latter high-strength electric field breakdown potential medium produces.Directly resistance heated is distinguished in non-essential resistance heating part and is, the latter's electric current is by the resistance of the outside of workpiece and mould, but not by the resistance of workpiece or pressurizing unit itself and the resistance between workpiece and the pressurizing unit workpiece is heated.Directly the resistance local heat is different from other direct resistance heated parts and is, the latter's electric current not by or the contact interface by workpiece and impressing mould seldom.
With respect to the furnace heats mode, directly resistance heated have heating rapidly, start fast, save the energy, production efficiency height, be easy to automation, size is less thereby material saving, improve working environment, reduce space hold, reduce advantages such as maintenance cost.
Through existing literature search is found, the Chinese patent publication number is: CN101214738A, name is called: hot-press equipment and hot-press arrangement thereof, this technology comprises: two relative pressing plate, at least one coining template, a plurality of cooling tube, a cooling system and a plurality of induction coils, wherein: pressing plate, coining template, cooling tube and induction coil constitute hot-press arrangement, the coining template be arranged at pressing plate practise physiognomy to a side on, induction coil is corresponding to the coining template and be arranged in the pressing plate, cooling tube is arranged in two pressing plates, and is connected with cooling system.The shortcoming of this technology is to use the integral outer mode of heating, and energy consumption is big, and efficient is low, and the processing strain zone of workpiece is big.
Find by retrieval again, the Chinese patent publication number is: CN2206205, name is called: the hydraulic pressure printing machine, this technology comprises: support, frame, workbench, hydraulic mechanism and heater, wherein: heater is last electric hot plate and the following electric hot plate that heating resistor is installed in the plate, and upper and lower electric hot plate lid is arranged, and the style model is installed on the following electric hot plate, last electric hot plate is driven by hydraulic mechanism and moves up and down, and the edge of following electric hot plate is drawn to push away by handle with the wheel rolling does the turnover motion.The shortcoming of this technology also is to use the integral outer mode of heating, and energy consumption is big, and efficient is low.
Find by retrieval again, international patent is: WO-2006-034193, name is called: the metal forming apparatus of resistance heated and technology (Metal forming apparatus and process with resistance heating), this technology comprises: be used to receive the base station with supporting workpiece, first and second electrode holders, power supply and fluid source, actuator, wherein: each electrode holder is communicated with the power supply electric connection and with the fluid source fluid, electrode holder engages with workpiece and electric current and fluid is assigned on it, and actuator links to each other with at least one folder machinery.The shortcoming of this technology is to use whole mode of heating, and energy consumption is big, and efficient is low, and the processing strain zone of workpiece is big.
Summary of the invention
The objective of the invention is to overcome the above-mentioned deficiency of prior art, a kind of metal surface impression building mortion of direct resistance local heat is provided.The present invention is applied to imprint process with direct resistance local heat technology, has realized local heat efficiently, helps device miniaturization, simplifies the structure, and reduces the processing strain zone of workpiece, makes things convenient for the operation and maintenance of equipment, is suitable for manufacturing process in enormous quantities.
The present invention is achieved by the following technical solutions:
The present invention includes: power supply, control module, two electrodes, actuator and pressurizing units, wherein: the power supply transmission current that links to each other with two electrodes respectively, actuator links to each other with electrode or pressurizing unit machinery, first electrode transmission current that links to each other with first pressurizing unit, second electrode transmission current that links to each other with the workpiece or second pressurizing unit, workpiece is between second electrode and first pressurizing unit or be located immediately between first pressurizing unit and second pressurizing unit, the control module transmission control information that links to each other with power supply.
Described control module comprises: control system and three sensors, wherein: first sensor links to each other with first pressurizing unit or first electrode and transmits temperature information, second sensor and workpiece or second pressurizing unit or second electrode transmission temperature information that links to each other, displacement or pressure information that the 3rd sensor links to each other with actuator and transmits actuator, control system link to each other with three sensors respectively and transmit the information of gathering.
Described pressurizing unit is provided with sliding block between ground and the pressurizing unit, and pressurizing unit is moved horizontally.
It is one or several combination that contacts in connection, bolt connection, riveted joint, the welding that described machinery links to each other.
Described electrode is provided with radiating module.
Described pressurizing unit is provided with radiating module.
Described pressurizing unit is a plane impressing mould, or a plane impressing mould and a roller-type mould, or two roller-type moulds.
The present invention adopts resistance heated to combine with stamping technique, DC current or alternating current are directly put between workpiece and the pressurizing unit, all electric currents all flow through the contact interface of workpiece machining area and pressurizing unit, so that the process of the machining area local heating of this workpiece.The realization of direct resistance local heat of the present invention is because the stamping structure of pressurizing unit is not level and smooth, but the existing part that exceeds projection, and the part of low lower recess is also arranged.Pressurizing unit is the part that exceeds projection on the pressurizing unit with the part that the smooth surface of workpiece at first contacts.The electric current of power supply output is by exceeding the part of projection on the pressurizing unit, make on the workpiece regional area of contact with it under the bulk resistor Joule heat effect of the contact resistance Joule heat of contact interface and high current density, and temperature raises and softening easily deformable; And the part of low lower recess does not contact with workpiece on the pressurizing unit, regional area corresponding with it on the workpiece is not subjected to direct resistance heated, only be subjected to that heat is transmitted and the bulk resistor Joule heat effect of low current density and heating up, so low not softening as yet difficult distortion of temperature, therefore workpiece is easily deformable with the part that pressurizing unit contacts earlier among the present invention, the difficult distortion of the part that workpiece does not contact with pressurizing unit.
The present invention puts on electric current between workpiece and the pressurizing unit, and the machining area of workpiece is carried out local heat, makes it enter the hot mastication state; Simultaneously, pressurizing unit applies pressure to the local heat zone of this workpiece, impresses shaping.By the control electric current, can very accurately control the local degree of heat of workpiece processing; By the motion of control actuator, can very accurately control the local plastic deformation degree of workpiece processing.At last, stop electric current or workpiece is separated with pressurizing unit, make work-piece cools.The present invention is compared with prior art: use the local heat mode, energy consumes little, the efficient height, and the processing strain zone of workpiece is little.
The specific embodiment
Below in conjunction with accompanying drawing device of the present invention is further described: present embodiment is being to implement under the prerequisite with the technical solution of the present invention, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1
As shown in Figure 1, present embodiment comprises: power supply 1, the first electrode 2A, the second electrode 2B, actuator 3 and plane impressing mould 5, control system 6, first sensor 6A, the second sensor 6B and the 3rd sensor 6C, wherein: power supply 1 respectively with the first electrode 2A transmission current that links to each other with the second electrode 2B, the first electrode 2A contacts the transmission current that links to each other with plane impressing mould 5 levels, the second electrode 2B contacts the transmission current that links to each other with workpiece 4 levels, plane impressing mould 5 be positioned at workpiece 4 directly over, actuator 3 be positioned at plane impressing mould 5 directly over and be connected the required pressure of transmission impression with plane impressing mould 5 bolts, first sensor 6A links to each other with the first electrode 2A and transmits the temperature information of the first electrode 2A, the second sensor 6B links to each other with workpiece 4 and transmits the temperature information of workpiece 4, the 3rd sensor 6C links to each other with actuator 3 and transmits the displacement information of actuator 3, control system 6 links to each other with three sensors respectively and transmits the temperature information of the first electrode 2A, the displacement information of the temperature information of workpiece 4 and actuator 3, control system 6 also link to each other with power supply 1 and transmit control information.
Described power supply 1 is the out-put supply of resistance welder.
Described workpiece 4 is hollow beams of aluminum.
Described plane impressing mould 5 is high speed steel materials, and the decorative pattern of impression is arranged on it.
Described electrode is a copper material.
Described actuator 3 is electronic press.
The course of work of present embodiment: control actuator 3 makes the regional local engagement that needs to impress processing on plane impressing mould 5 and the workpiece 4; The big electric current of control power supply 1 output makes the zone that needs on the workpiece 4 to impress processing be warming up to soft state under the Joule heat effect of high current density, and controls 3 pairs of plane impressing moulds 5 of actuator and exert pressure, and impresses processing; After reaching predetermined impression effect, stop the electric current output of power supply 1, and control actuator 3 stops to exert pressure, treat workpiece 4 radiating and coolings.
The advantage of present embodiment is: directly resistance local heat energy consumption is little, the efficient height, and the strain zone concentrates on the part that is subjected to the thermal softening compressive deformation.
Embodiment 2
As shown in Figure 2, the difference of present embodiment and embodiment 1 is, 3 first sensor 6A are different with the connected mode of the second sensor 6B for actuator, wherein: workpiece 4 be positioned at plane impressing mould 5 directly over, the second electrode 2B be positioned at workpiece 4 directly over and be connected transmission current with workpiece 4 contact, actuator 3 be positioned at the second electrode 2B directly over and be connected the required pressure of transmission impression with the second electrode 2B bolt, link to each other with plane impressing mould 5 temperature information of transport plane impressing mould 5 of first sensor 6A, the second sensor 6B is positioned to link to each other on the second electrode 2B and with the second electrode 2B and transmits the temperature information of the second electrode 2B, the 3rd sensor 6C links to each other with actuator 3 and transmits the pressure information of actuator 3, link to each other with three sensors respectively temperature information of transport plane impressing mould 5 of control system, the pressure information of the temperature information of the second electrode 2B and actuator 3, control system also link to each other with power supply 1 and transmit control information.
The described second electrode 2B is provided with radiating module.
Described actuator 3 is hydraulic presses.
The described first sensor 6A and the second sensor 6B are temperature sensors, and the 3rd sensor 6C is a pressure sensor.
The course of work of present embodiment: control actuator 3 makes the regional local engagement that needs to impress processing on plane impressing mould 5 and the workpiece 4; The big electric current of control power supply 1 output makes the zone that needs on the workpiece 4 to impress processing be warming up to soft state under the Joule heat effect of high current density, and controls 3 pairs of plane impressing moulds 5 of actuator and exert pressure, and impresses processing; After reaching predetermined impression effect, stop the electric current output of power supply 1, by the radiating module among the second electrode 2B workpiece 4 is carried out radiating and cooling; Treat that workpiece 4 is cooled to predetermined temperature, control brake 3 again and stop to exert pressure.
The advantage of present embodiment: directly resistance local heat energy consumption is little, the efficient height, the strain zone concentrates on the part that is subjected to the thermal softening compressive deformation, can control the variations in temperature of workpiece 4, and control system 6 can be monitored heating and moulding process, thereby the control accuracy height of technical process.
Embodiment 3
As shown in Figure 3, the difference of present embodiment and embodiment 2 is: the pressurizing unit of present embodiment is plane impressing mould 5 and roller-type mould 7, and present embodiment also comprises: sliding block 8, wherein: the second electrode 2B is connected CURRENT DISTRIBUTION on the roller-type mould with 7 contacts of roller-type mould, the second sensor 6B links to each other with roller-type mould 7 and transmits the temperature information of roller-type mould, actuator 3 is connected the motion with the vertical direction of control roller-type mould 7 with the supporting structure bolt of roller-type mould 7, the lower end of roller-type mould 7 contact with workpiece 4 link to each other with CURRENT DISTRIBUTION on the workpiece 4 and downforce is acted on the workpiece 4, sliding block 8 rest on the ground and contact continuous so that plane impressing mould 5 moves horizontally with the below of plane impressing mould 5.
The described second electrode 2B is an electrographite brush.
Described roller-type mould 7 is hot rolling roll-type mold materials.
Described sliding block 8 is slide rail or pulley.
Described actuator 3 is hydraulic presses.
The course of work of present embodiment is: control actuator 3 makes the part, zone that needs on the workpiece 4 to impress processing engage with plane impressing mould 5 by roller-type mould 7; The big electric current of control power supply 1 output, make the zone that needs on the workpiece 4 to impress processing under the Joule heat effect of high current density, be warming up to soft state, control actuator 3 is exerted pressure by 7 pairs of workpiece 4 of roller-type mould, and control plane impressing mould 5 carries out laterally moving, roller-type mould 7 rolls, and carries out the processing of roll-in impression; After reaching predetermined impression effect, stop the electric current output of power supply 1, and control actuator 3 stops to exert pressure, treat workpiece 4 radiating and coolings.
The advantage of present embodiment is: directly resistance local heat energy consumption is little, the efficient height, and the strain zone concentrates on the part that is subjected to the thermal softening compressive deformation, and roll-in impression forming technology helps enhancing productivity.
Embodiment 4
As shown in Figure 4, present embodiment comprises: power supply 1, the first electrode 2A, the second electrode 2B, actuator 3, the first roller-type mould 5A, the second roller-type mould 5B, control system 6, first sensor 6A, the second sensor 6B and the 3rd sensor 6C, wherein: power supply 1 respectively with the first electrode 2A transmission current that links to each other with the second electrode 2B, the first electrode 2A is connected transmission current with first roller-type mould 5A contact, the second electrode 2B is connected transmission current with second roller-type mould 5B contact, actuator 3 is positioned at the top of the first roller-type mould 5A and is connected with the supporting device bolt of the first roller-type mould 5A, the first roller-type mould 5A is positioned at the top of workpiece 4 and contacts with workpiece 4 and links to each other (contact point is S1), and the second roller-type mould 5B is positioned at the below of workpiece 4 and contact continuous (contact point is S2) with workpiece 4.
Roller-type die surface in the present embodiment has the decorative pattern of required impression, and is hot rolling roll-type mold materials, and its surface is by the anti abrasive high hardness alloy of ion sputtering deposition one deck, as tungsten carbide or titanium carbide.
Described control module comprises: control system 6, first sensor 6A, the second sensor 6B and the 3rd sensor 6C, wherein: first sensor 6A contacts the temperature information of the transmission first roller-type mould 5A that links to each other with the first roller-type mould 5A, the second sensor 6B contacts the temperature information of the transmission second roller-type mould 5B that links to each other with the second roller-type mould 5B, the 3rd sensor 6C links to each other with actuator 3 and transmits the pressure information of actuator 3, control system 6 links to each other with three sensors respectively and transmits the temperature information of the first roller-type mould 5A, the temperature information of the second roller-type mould 5B and the pressure information of actuator 3, power supply 1 link to each other with control system 6 and transmit control information.
Described electrode is an electrographite brush.
Described workpiece 4 is banded workpiece, as bonding jumper or metal forming.
Present embodiment control actuator 3 makes the first roller-type mould 5A and the second roller-type mould 5B from tow sides clamping work pieces 4; The big electric current of control power supply 1 output, make the zone that contacts with two roller-type moulds on the workpiece 4 under the Joule heat effect of high current density, be warming up to soft state, control actuator 3 is exerted pressure to workpiece 4 by two roller-type moulds, and control workpiece 4 carries out laterally moving, two roller-type moulds roll, and carry out the processing of two-sided roll-in impression.Present embodiment can be realized continuous processing for banded workpiece.
The advantage of present embodiment is: directly resistance local heat energy consumption is little, the efficient height, the strain zone concentrates on the part that is subjected to the thermal softening compressive deformation, can control the variations in temperature of workpiece 4, control system 6 can be monitored heating and moulding process, thereby the control accuracy of technical process is higher, and two-sided roll-in imprint process can realize that tow sides process simultaneously, and can realize continuous processing, help further enhancing productivity.