CN101788252B - Adjustable and movable lever indicator bracket on test flat plate and application method thereof - Google Patents

Adjustable and movable lever indicator bracket on test flat plate and application method thereof Download PDF

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Publication number
CN101788252B
CN101788252B CN201019026141XA CN201019026141A CN101788252B CN 101788252 B CN101788252 B CN 101788252B CN 201019026141X A CN201019026141X A CN 201019026141XA CN 201019026141 A CN201019026141 A CN 201019026141A CN 101788252 B CN101788252 B CN 101788252B
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dial indicator
lever
fixed
support rod
rod
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CN101788252A (en
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张应龙
王维新
马伟民
汪光远
张松生
武国强
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Jiangsu University
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Jiangsu University
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Abstract

一种检验平板上用可调节移动式杠杆百分表架,涉及一种检验装置。所述表架包括基座、支承杆、百分表固定杆;支承杆固定在基座上,百分表固定杆通过固定调节机构固定在支承杆上,使得百分表固定杆能以一定的角度指向被检零件表面;使得百分表固定杆能在支承杆上作上、下移动,以调整高度;使得百分表固定杆能在百分表固定杆轴向方向上伸缩,以调整百分表固定杆的伸出长度;百分表固定杆的伸出端设有杠杆百分表夹持机构,用来夹持杠杆百分表;基座上设计有杠杆微调机构,使得所述百分表架作前后微量摆动,以微量调节杠杆百分表的球形测头的高度和压向被测零件表面的力度。本发明可直接用于在检验平板上检测规则零件的平行度,非常方便、实用。

Figure 201019026141

The utility model relates to an adjustable movable lever dial indicator frame for a test flat plate, which relates to a test device. The meter frame includes a base, a support rod, and a dial indicator fixed rod; the support rod is fixed on the base, and the dial indicator fixed rod is fixed on the support rod by a fixed adjustment mechanism, so that the dial indicator fixed rod can be fixed at a certain The angle points to the surface of the part to be inspected; the dial indicator fixing rod can move up and down on the support rod to adjust the height; the dial indicator fixing rod can be stretched in the axial direction of the dial indicator fixing rod to adjust the dial indicator The protruding length of the sub-meter fixing rod; the protruding end of the dial indicator fixing rod is provided with a lever dial indicator clamping mechanism, which is used to clamp the lever dial indicator; a lever fine-tuning mechanism is designed on the base, so that the dial indicator The sub-meter frame swings slightly back and forth to adjust the height of the spherical measuring head of the lever dial indicator and the strength of pressing against the surface of the measured part by a small amount. The invention can be directly used to detect the parallelism of regular parts on the inspection plate, which is very convenient and practical.

Figure 201019026141

Description

On the test flat plate with scalable movable lever indicator bracket and method of application thereof
Technical field
The present invention relates to a kind of verifying attachment, refer in particular to and use the scalable movable lever indicator bracket on a kind of test flat plate, be mainly used in the clamping lever dial gauge detects processing parts on test flat plate the depth of parallelism.
Background technology
The speed regulator flyball of diesel engine is a kind of special-shaped part; Profile is irregular, but between a plurality of size factor Geometrical Tolerance Principle such as the higher depth of parallelism and verticality is arranged, in each link of part manufacture process; Like head inspection, self check, patrol and examine, the inspection of intact preface, the inspection of dispatching from the factory etc. all will check continually; The size that has is sampling observation, and the size that has is full inspection, and the workload of check is very big.Though adopt the three-coordinates measuring machine accuracy of detection high, receive the restriction of fund and work-yard; Adopt conventional sense utensil such as magnet stand clamping lever dial gauge, though or height gauge directly measure feasiblely, inefficiency is not suitable for production in enormous quantities.
Summary of the invention
For form and position tolerances such as the depth of parallelism between a plurality of size factors of frequent detection flyball and verticality; The invention provides and use the scalable movable lever indicator bracket on a kind of test flat plate; When flyball places on the measuring seat on request; When measuring seat is placed on the test flat plate,, regulate coarse adjustment and micrometer adjusting screw (mother) with scalable movable lever indicator bracket clamping lever dial gauge of the present invention; The spheric probe of lever indicator is contacted with workpiece or length bar; On test flat plate, drag gauge stand, can know the height change in the face of test flat plate to be detected from the mobility scale of pointer on the lever indicator dial plate, through calculating the depth of parallelism and the verticality numerical value that can draw the relative dimensions that Geometrical Tolerance Principle is arranged each other.
If regular part such as flat-type; Can directly part be placed on the test flat plate; Regulate coarse adjustment and micrometer adjusting screw (mother); The spheric probe of lever indicator is contacted with workpiece, on test flat plate, drag the gauge stand of dial gauge, can directly read the depth of parallelism numerical value of detection faces basal plane from the lever indicator dial plate.
The technical solution adopted for the present invention to solve the technical problems is: use the scalable movable lever indicator bracket on a kind of test flat plate; Comprise a pedestal, be fixed with a lever gusset on the pedestal, the middle part of lever gusset is fixed in the cannelure of pedestal through the revolution pin; One bottom portion of lever gusset supports with a stage clip; The other end is processed with a threaded hole in vertical direction, screws in a set screw, the cannelure pig of screw bottom and pedestal; Down, up rotate expansion screw, can make the lever gusset around revolution pin in the cannelure of pedestal, do certain angle about revolution.
On the lever gusset, be fixed with cramp bar, the dial gauge fixed bar is fixed on the cramp bar through 2 collets that interlock, the first revolution screw and cramp bar set nut, 2 collets, and one is inserted in cramp bar, and another is inserted in the dial gauge fixed bar.When the cramp bar set nut is screwed, can not turn round each other between 2 collets that interlock, can not on cramp bar, do upper and lower moving, can not turn round around the axis of cramp bar, and the dial gauge fixed bar can not stretch in the hole of collet and turn round.Unclamp the cramp bar set nut, can do 360 ° of revolutions between 2 collets that interlock, make the dial gauge fixed bar point to the seized part surface with certain angle; Make the dial gauge fixed bar can on cramp bar, do upper and lower moving, with the adjustment height; And the dial gauge fixed bar can stretch in the hole of first collet, with the extension elongation of adjustment dial gauge fixed bar.
External part at the dial gauge fixed bar is designed with the lever indicator clamping device, comprises the 3rd collet, second revolution screw and the lever indicator set nut, is used for the clamping lever dial gauge; Unclamp the lever indicator set nut, can lever indicator be taken off.
During measurement; Set screw on the adjustment (adjusting) lever gusset makes the spheric probe of lever indicator be in the extreme higher position, then according to the seized part surface height at first downwards; Unclamp the cramp bar set nut; The height of coarse adjustment lever indicator and angle make the spheric probe of lever indicator exceed about the 0.5~3mm of seized part surface the cramp bar set nut of screwing.The spheric probe of lever indicator is placed the seized part surface; The set screw on the adjustment (adjusting) lever gusset upwards again; The spheric probe of lever indicator is pressed to about the 1~2mm of seized part surface, and the fine setting set screw, make the dial plate pointer to zero or whole scale.
Drag the gauge stand of dial gauge, can read the parallelism tolerance numerical value on corresponding or whole plane at 2, can calculate the depth of parallelism and verticality numerical value between the relative dimensions according to this numerical value from the hunting range of dial plate pointer.
Can know that from technique scheme accuracy of detection is only relevant with the precision of test flat plate, accuracy of detection is high.The design of whole dial framework and manufacturing accuracy require not high, and number of parts is few, and manufacturing cost is lower, can make in batches.Each processing stations that need detect side and check point all can be equipped with the dial framework of respective numbers; Can greatly make things convenient for, satisfy the usefulness of each item detection of operator and testing staff; Can shorten round, stand-by period when detecting part, enhance productivity, easy to detect, quick.And can be used directly in the depth of parallelism that detects regular part on the test flat plate, very convenient, practical.
Description of drawings
On accompanying drawing 1 test flat plate with scalable movable lever indicator bracket structural representation
1. stage clip, 2. pedestal, 3. set screw, 4. lever indicator spheric probe, 5. lever indicator; 6. lever indicator dial plate, 7. dial gauge fixed bar, 8. cramp bar, 9. first collet, 10, second collet; 11, the first revolution screw, 12. cramp bar set nuts, 13. second revolution screws, the 14, the 3rd collet; 15. the lever indicator set nut, 16. lever gussets, 17. revolution pins, 18. cramp bar coupling mechanisms
Accompanying drawing 2 detects flyball two hole depth of parallelism parts and places synoptic diagram
19. first measures pin, 20. second measure pin, 21. fixation clips, 22. measuring seats, 23. flyball parts, 24. studs, 25 knurled nuts.
Embodiment
Further specify below in conjunction with embodiment.
Shown in accompanying drawing 1, mainly form with the scalable movable lever indicator bracket on the test flat plate by stage clip 1, pedestal 2, set screw 3, dial gauge fixed bar 7, cramp bar 8, first collet 9, second collet 10, the first revolution screw 11, cramp bar set nut 12, the second revolution screw 13, the 3rd collet 14, lever indicator set nut 15, lever gusset 16, revolution pin 17, cramp bar coupling mechanism 18.
Cramp bar coupling mechanism 18 is fixed in cramp bar 8 on the lever gusset 16, and the 3rd collet 14, revolution screw 13, lever indicator set nut 15 are used for clamping lever dial gauge 5.First collet 9, second collet 10, the first revolution screw 11, cramp bar set nut 12 are used for dial gauge fixed bar 7 is fixed on the cramp bar 8 height, angle and the extension elongation of unclamping and screwing cramp bar set nut 12 scalable dial gauge fixed bars 7.Stage clip 1, set screw 3, lever gusset 16, revolution pin 17 are used for finely tuning the height of lever indicator spheric probe 4, guarantee that spheric probe 4 effectively contacts with the tested part surface, and dynamics are moderate, and make the dial plate pointer to zero or whole scale.
As shown in Figure 2; Utilize this dial framework clamping lever dial gauge on test flat plate, to measure the depth of parallelism of the big axially bored line of flyball to little axially bored line; By shown position measuring seat 22 is positioned on the test flat plate; Flyball part 23 afterbody facets are placed plane on the measuring seat 22, and flyball part 23 reference fields are close to measuring seat 22 sides, locking knurled nut 25; With fixation clip 21 flyball 23 is fixed on the measuring seat 22, in the aperture of flyball and macropore, penetrates first respectively and measure pin 19 and second and measure and sell 20.
Prepare 2 these dial frameworks; Be respectively charged into lever indicator; And carry out coarse adjustment and fine setting respectively, and make two lever indicator spheric probes mutually suitable with the height that will measure respectively, measure the right ends peak of macropore and aperture measuring rod upper surface respectively; Obtain 4 data: macropore left end 0.02, right-hand member 0.04; Aperture left end 0.03, aperture right-hand member 0.02, promptly know the parallelism tolerance value of macropore and little axially bored line through record and simple computation: axially bored line is to the depth of parallelism (the deviate)=0.02-0.04=-0.02 of test flat plate greatly, and little axially bored line is to the depth of parallelism (the deviate)=0.03-0.02=0.01 of test flat plate.Macropore to the depth of parallelism (tolerance value) of aperture=|-0.02-0.01|=0.03.

Claims (6)

1.一种检验平板上用可调节移动式杠杆百分表架,其特征在于:包括基座(2)、支承杆(8)、百分表固定杆(7);支承杆(8)固定在基座(2)上,百分表固定杆(7)通过固定调节机构固定在支承杆(8)上,使得百分表固定杆(7)能以一定的角度指向被检零件表面;使得百分表固定杆(7)能在支承杆上作上、下移动,以调整高度;使得百分表固定杆(7)能在百分表固定杆(7)轴向方向上伸缩,以调整百分表固定杆(7)的伸出长度;百分表固定杆(7)的伸出端设有杠杆百分表夹持机构,用来夹持杠杆百分表(5);基座(2)上设计有杠杆微调机构,使得所述百分表架作前后微量摆动,以微量调节杠杆百分表的球形测头(4)的高度和压向被测零件表面的力度。1. An adjustable movable lever dial indicator frame is used on a test plate, which is characterized in that: it comprises a base (2), a support rod (8), a dial indicator fixed rod (7); the support rod (8) is fixed On the base (2), the dial indicator fixed rod (7) is fixed on the support rod (8) through a fixed adjustment mechanism, so that the dial indicator fixed rod (7) can point to the surface of the tested part at a certain angle; so that The dial indicator fixed rod (7) can be moved up and down on the support rod to adjust the height; the dial indicator fixed rod (7) can be stretched in the axial direction of the dial indicator fixed rod (7) to adjust The protruding length of the dial indicator fixed rod (7); the extended end of the dial indicator fixed rod (7) is provided with a lever dial indicator clamping mechanism, which is used to clamp the lever dial indicator (5); the base ( 2) A lever fine-tuning mechanism is designed on the top, so that the dial indicator frame can slightly swing back and forth to adjust the height of the spherical measuring head (4) of the lever dial indicator and the strength of pressing against the surface of the measured part by a small amount. 2.根据权利要求1所述的杠杆百分表架,其特征是;杠杆微调机构包括压簧(1)、调节螺钉(3)、杠杆筋板(16)和回转销钉(17),杠杆筋板(16)的中部通过回转销钉(17)固定于基座(2)的纵向槽内,杠杆筋板(16)的一端底部用压簧(1)支承,另一端在垂直方向加工有一螺纹孔,旋入一调节螺钉(3),调节螺钉(3)底部与基座(2)的纵向槽底部相接触,往下或往上旋转调节螺钉(3),使杠杆筋板(16)能围绕回转销钉(17)在基座(2)的纵向槽内作一定角度的左右回转,使得杠杆筋板(16)带动所述杠杆百分表架围绕回转销钉(17)作前后微量摆动,以微量调节杠杆百分表球形测头(4)的高度和压向被测零件表面的力度。2. The lever dial indicator frame according to claim 1, characterized in that: the lever fine-tuning mechanism comprises a stage clip (1), an adjusting screw (3), a lever rib plate (16) and a rotary pin (17), and the lever rib The middle part of the plate (16) is fixed in the longitudinal groove of the base (2) through the rotary pin (17), the bottom of one end of the lever rib plate (16) is supported by the compression spring (1), and the other end is machined with a threaded hole in the vertical direction , screw in an adjusting screw (3), the bottom of the adjusting screw (3) is in contact with the bottom of the longitudinal groove of the base (2), turn the adjusting screw (3) downward or upward, so that the lever rib (16) can surround The rotary pin (17) rotates left and right at a certain angle in the longitudinal groove of the base (2), so that the lever rib plate (16) drives the lever dial indicator frame to swing back and forth slightly around the rotary pin (17). Adjust the height of the spherical probe (4) of the lever dial indicator and the strength of pressing against the surface of the measured part. 3.根据要求1所述的杠杆百分表架,其特征是:固定调节机构包括第一弹性夹头(9)、第二弹性夹头(10)、第一回转螺钉(11)和支承杆锁紧螺母(12);第二弹性夹头套入支承杆(8),第一弹性夹头套入百分表固定杆(7),当支承杆锁紧螺母(12)旋紧时,2只相扣的弹性夹头之间不能相互回转,不能在支承杆(8)上作上、下移动,也不能围绕支承杆(8)的轴线回转,并且百分表固定杆(7)不能在第一弹性夹头(9)的孔内伸缩和回转,松开支承杆锁紧螺母(12),2只相扣的弹性夹头之间能作360°回转,使百分表固定杆(7)能以一定的角度指向被检零件表面;使百分表固定杆(7)能在支承杆(8)上作上、下移动,以调整高度;并且百分表固定杆(7)能在第一弹性夹头(9)的孔内伸缩,以调整百分表固定杆(7)的伸出长度。3. The lever dial indicator frame according to claim 1, characterized in that: the fixed adjustment mechanism includes a first elastic collet (9), a second elastic collet (10), a first rotary screw (11) and a support rod Lock nut (12); the second elastic collet is inserted into the support rod (8), and the first elastic collet is inserted into the dial gauge fixing rod (7). When the support rod lock nut (12) is tightened, the two relative The collets of the buckle cannot rotate with each other, cannot move up and down on the support rod (8), and cannot rotate around the axis of the support rod (8), and the dial gauge fixing rod (7) cannot be in the first position. Expand and rotate in the hole of the collet (9), loosen the lock nut (12) of the support rod, and 360 ° of rotation can be made between the 2 interlocking collets, so that the dial indicator fixing rod (7) can Point to the surface of the inspected part at a certain angle; make the dial indicator fixed rod (7) move up and down on the support rod (8) to adjust the height; and the dial indicator fixed rod (7) can be at the first Expand and contract in the hole of collet (9), to adjust the protruding length of dial indicator fixed rod (7). 4.根据要求1所述的杠杆百分表架,其特征是:杠杆百分表夹持机构包括第三弹性夹头(14)、第二回转螺钉(13)和杠杆百分表锁紧螺母(15),用来夹持杠杆百分表(5);松开杠杆百分表锁紧螺母(15),可将杠杆百分表(5)取下。4. The lever dial indicator holder according to claim 1, characterized in that: the lever dial indicator clamping mechanism includes a third collet (14), a second rotary screw (13) and a lever dial indicator lock nut (15), used to clamp the lever dial indicator (5); loosen the lever dial indicator lock nut (15), the lever dial indicator (5) can be taken off. 5.根据要求1所述的杠杆百分表架,其特征是:支承杆(8)通过支承杆联接机构(18)和杠杆筋板(16)固定在基座(2)上。5. The lever indicator stand according to claim 1, characterized in that: the support rod (8) is fixed on the base (2) through the support rod connection mechanism (18) and the lever rib (16). 6.权利要求1所述的杠杆百分表架的使用方法,其特征是:测量时,首先向下调节杠杆微调机构的杠杆筋板(16)上的调节螺钉(3),使杠杆百分表的球形测头(4)处于最高位置,然后根据被检零件表面的高度,松开固定调节机构的支承杆锁紧螺母(12),粗调杠杆百分表(5)的高度和角度,使杠杆百分表球形测头(4)高出被检零件表面0.5~3mm左右,旋紧固定调节机构的支承杆锁紧螺母(12);将杠杆百分表球形测头(4)置于被检零件表面上方,再向上调节杠杆微调机构的杠杆筋板(16)上的调节螺钉(3),使杠杆百分表球形测头(4)压向被检零件表面1~2mm左右,并微调杠杆微调机构的调节螺钉(3),使表盘指针对零或整刻度;拖动表架,从表盘指针的摆动范围即可读出相应两点或整个平面的平行度公差数值,根据此数值计算出相关尺寸之间的平行度和垂直度数值。6. The using method of the lever dial indicator frame according to claim 1, characterized in that: during measurement, at first adjust the adjustment screw (3) on the lever rib (16) of the lever fine-tuning mechanism downwards, so that the lever percentage The spherical measuring head (4) of the meter is at the highest position, and then according to the height of the surface of the part to be inspected, loosen the support rod lock nut (12) of the fixed adjustment mechanism, and roughly adjust the height and angle of the lever dial indicator (5), Make the lever dial indicator spherical probe (4) higher than the surface of the part to be inspected by about 0.5 ~ 3mm, tighten the support rod lock nut (12) that fixes the adjustment mechanism; place the lever dial indicator spherical probe (4) on the Above the surface of the tested part, adjust the adjusting screw (3) on the lever rib plate (16) of the lever fine-tuning mechanism upward, so that the spherical probe of the lever dial indicator (4) is pressed to the surface of the tested part by about 1 to 2mm, and Fine-tune the adjustment screw (3) of the lever fine-tuning mechanism to make the dial pointer point to zero or full scale; drag the watch frame, and read the parallelism tolerance value of the corresponding two points or the entire plane from the swing range of the dial pointer, according to this value Calculates the parallelism and perpendicularity values between related dimensions.
CN201019026141XA 2010-03-02 2010-03-02 Adjustable and movable lever indicator bracket on test flat plate and application method thereof Expired - Fee Related CN101788252B (en)

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CN102706549B (en) * 2012-06-01 2014-07-30 南通市建筑科学研究院有限公司 Portable supporting device for static load test dial indicator
CN108460222B (en) * 2018-03-19 2022-03-04 北京电子工程总体研究所 Product acceptance size requirement definition system and method based on three-dimensional labeling
CN114937397B (en) * 2022-05-24 2024-01-09 西安航空学院 Perpendicularity tolerance detection teaching aid
CN115370917A (en) * 2022-08-09 2022-11-22 西安西测精密机械有限责任公司 Watch holder
CN115451788B (en) * 2022-09-06 2024-09-27 中国科学院光电技术研究所 Online detection tool and detection method for large-scale optical platform

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2132148Y (en) * 1992-07-23 1993-05-05 曾祥美 Flat detector

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2132148Y (en) * 1992-07-23 1993-05-05 曾祥美 Flat detector

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