CN101788112A - Three-dimensional heat dissipation high-power LED illumination device - Google Patents

Three-dimensional heat dissipation high-power LED illumination device Download PDF

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CN101788112A
CN101788112A CN201010118280A CN201010118280A CN101788112A CN 101788112 A CN101788112 A CN 101788112A CN 201010118280 A CN201010118280 A CN 201010118280A CN 201010118280 A CN201010118280 A CN 201010118280A CN 101788112 A CN101788112 A CN 101788112A
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power led
radiator
driver
heat dissipation
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刘化斌
葛世潮
葛铁汉
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Zhejiang University ZJU
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Abstract

一种三维散热的大功率LED照明装置,包括有至少二个可单独工作的大功率LED单元,一个连接装置,至少一个LED的驱动器,一个外壳和透光罩壳,一个电连接器,相互连接成一个照明装置。所述的大功率LED单元由至少一个大功率LED单管、一个LED散热器、一个固定装置组成,各LED单管的热沉经导热胶或焊接剂直接与散热器热连接;所述连接装置把各散热器相互分立并悬空固定在3D散热的环境中工作,保证各LED工作于正常工作温度。本发明的LED照明装置具有散热好、散热器用材料少、整灯工作温度低、发光效率高、灯功率大而灯具小和轻、成本低、寿命长等优点。用于制造家庭、办公室、商场、道路、隧道、舞台等照明灯具。

Figure 201010118280

A high-power LED lighting device with three-dimensional heat dissipation, including at least two high-power LED units that can work independently, a connecting device, at least one LED driver, a shell and a light-transmitting cover, and an electrical connector, connected to each other into a lighting device. The high-power LED unit is composed of at least one high-power LED single tube, an LED radiator, and a fixing device. The heat sink of each LED single tube is directly thermally connected to the radiator through thermally conductive glue or solder; the connecting device The radiators are separated from each other and suspended and fixed in a 3D heat dissipation environment to ensure that each LED works at a normal operating temperature. The LED lighting device of the present invention has the advantages of good heat dissipation, less materials for radiators, low operating temperature of the whole lamp, high luminous efficiency, high lamp power, small and light lamps, low cost, and long service life. Used in the manufacture of lighting fixtures for homes, offices, shopping malls, roads, tunnels, stages, etc.

Figure 201010118280

Description

三维散热大功率LED照明装置 Three-dimensional cooling high-power LED lighting device

技术领域technical field

本发明涉及的是一种半导体照明装置,特别是一种三维(3D)散热的大功率LED照明装置。用于家庭、办公室、商场、道路、隧道、舞台等照明灯具。The invention relates to a semiconductor lighting device, in particular to a three-dimensional (3D) heat dissipation high-power LED lighting device. Used for home, office, shopping mall, road, tunnel, stage and other lighting fixtures.

背景技术Background technique

所说的大功率LED、指的是单管功率为1W左右和1W以上的大功率LED,也称功率型LED。The so-called high-power LED refers to a high-power LED with a single tube power of about 1W and above 1W, also known as a power LED.

现有大功率LED单管都不能单独使用,必须附加有散热装置、必须有良好的散热条件,以保证LED工作于正常工作温度。一个大功率LED照明灯具,通常会有几个乃至几百个大功率LED单管,各LED单管的热沉经导热胶或焊接剂与散热器热连接,把LED工作时产生的大量热量经散热器散发掉。LED作为一种半导体器件、对温度十分敏感,高温对LED的发光效率、使用寿命、可靠性和失效率的伤害极大,在高温下,LED不仅发光效率将显著下降,而且很容易损坏失效。因此,散热装置的设计是大功率LED照明装置的关键环节之一。Existing high-power LED single tubes cannot be used alone, and must be equipped with heat dissipation devices and good heat dissipation conditions to ensure that the LEDs work at normal operating temperatures. A high-power LED lighting fixture usually has several or even hundreds of high-power LED single tubes. The heat sink of each LED single tube is thermally connected to the radiator through heat-conducting glue or solder, and the large amount of heat generated by the LED during operation is passed through The radiator radiates out. As a semiconductor device, LED is very sensitive to temperature. High temperature will greatly damage the luminous efficiency, service life, reliability and failure rate of LED. Therefore, the design of the heat dissipation device is one of the key links of the high-power LED lighting device.

现有技术LED的散热装置五花八门,大体上可分为二类,即有源散热器和无源散热器。有源散热器、例如带有风扇的风冷散热器、液流致冷散热器、带有帕尔帖电子致冷元件的散热器等。无源散热器有带有一系列各种形状的沟槽和散热鳍片的散热器、带有热管的散热器等。There are various types of heat sinks for LEDs in the prior art, which can be roughly divided into two categories, namely active heat sinks and passive heat sinks. Active radiators, such as air-cooled radiators with fans, fluid-cooled radiators, radiators with Peltier electronic cooling elements, etc. Passive heat sinks include heat sinks with a series of grooves and fins of various shapes, heat sinks with heat pipes, and the like.

现有大功率LED照明常用的是带有一系列各种形状的沟槽和散热鳍片的无源散热器,所述的沟槽和散热鳍片分布在一个平面或曲面上,构成二维(2D)散热器;大功率LED单管、包括附加有一块金属基电路板的星形(Star)LED被安装在所述散热器的一个或几个平面上。所述散热器由高热导率的金属、例如铝或铝合金、铜或铜合金、铜芯铝等制成。这类散热器历史悠久,已被广泛使用。目前、大功率LED照明装置、例如射灯、路灯、隧道灯等、大多使用这类散热器。由于照明灯要求在静止空气中正常工作,鳍片间沟槽中的空气基本上是静止的,而干燥空气是很好的绝热体,无法把鳍片中部和深部表面的热量传导并发散出去,因此,实际起散热作用的仅仅是鳍片近散热器的外表面的小部分,大部分鳍片形同虚设,白白浪费了大量金属材料,因此,大功率LED灯需要很大体积的散热器,致使灯具体积大、重量重、成本高,有的大功率LED灯的散热器的成本几乎与LED相等。不仅如此,这大体积的散热器实际上成了一个热容量很大的热库,存贮了大量热量,使整灯温度升高,降低了整灯的发光效率和使用寿命。The existing high-power LED lighting commonly used is a passive radiator with a series of grooves and heat dissipation fins of various shapes. The grooves and heat dissipation fins are distributed on a plane or a curved surface to form a two-dimensional (2D ) radiator; a high-power LED single tube, including a star-shaped (Star) LED attached with a metal-based circuit board, is installed on one or several planes of the radiator. The heat sink is made of metal with high thermal conductivity, such as aluminum or aluminum alloy, copper or copper alloy, copper-cored aluminum, and the like. This type of radiator has a long history and has been widely used. At present, high-power LED lighting devices, such as spotlights, street lights, tunnel lights, etc., mostly use this type of radiator. Since the lights are required to work normally in still air, the air in the grooves between the fins is basically still, and the dry air is a good heat insulator, which cannot conduct and dissipate the heat in the middle and deep surfaces of the fins. Therefore, only a small part of the outer surface of the fins near the heat sink is actually used for heat dissipation, and most of the fins are useless, wasting a large amount of metal materials. Therefore, high-power LED lamps require a large volume of heat sinks, resulting in lamps Large in size, heavy in weight and high in cost, the cost of some high-power LED lamp radiators is almost equal to that of LEDs. Not only that, but the large-volume radiator actually becomes a heat store with a large heat capacity, which stores a large amount of heat, which increases the temperature of the whole lamp and reduces the luminous efficiency and service life of the whole lamp.

现有技术的自镇流LED节能灯大多也用这种散热器,由于散热器散热效果差,难于制成大功率高效率的LED节能灯,现有LED节能灯的功率一般小于7W,若要制成更大功率的LED节能灯就要用很大体积的散热器,例如现有技术的15W LED节能灯,体积比A21白炽灯还大,重量约为白炽灯的20倍;更有的12W灯的散热器高达160mm、直径130mm,而普通100W白炽灯的高度为118mm,灯泡直径为60mm;现有技术难于制成20W-100W或更大功率的节能灯。同时,发光效率也因散热效果欠佳而明显下降;即使散热器或灯罩上有一些通气孔,例如中国专利03207297.X、200710039473.2和200710076766.8等,但其通气孔通道小、散热器上下端温差小,散热效果差,仍难于制成大功率、高效率LED节能灯。Most of the self-ballasted LED energy-saving lamps in the prior art also use this kind of radiator. Due to the poor heat dissipation effect of the radiator, it is difficult to make high-power and high-efficiency LED energy-saving lamps. The power of existing LED energy-saving lamps is generally less than 7W. It is necessary to use a large volume radiator to make a higher power LED energy-saving lamp. For example, the 15W LED energy-saving lamp of the prior art is larger than the A21 incandescent lamp, and its weight is about 20 times that of the incandescent lamp; The heat sink of the lamp is as high as 160mm and the diameter is 130mm, while the height of a common 100W incandescent lamp is 118mm, and the diameter of the bulb is 60mm; it is difficult to make energy-saving lamps of 20W-100W or higher power in the prior art. At the same time, the luminous efficiency is also significantly reduced due to poor heat dissipation; even if there are some ventilation holes on the radiator or lampshade, such as Chinese patents 03207297. , the heat dissipation effect is poor, and it is still difficult to make high-power, high-efficiency LED energy-saving lamps.

现有技术的LED路灯、隧道灯等也大多用这种散热器,由于这类灯要求有更大的输出光通量,即要求有更大功率的LED,散热器体积大、成本高的矛盾更为突出。Most of the LED street lamps and tunnel lamps in the prior art also use this kind of radiator. Since this type of lamp requires a larger output luminous flux, that is, a higher power LED is required, the contradiction between large volume and high cost of the radiator is even more serious. protrude.

因此,如何提高散热器的散热效率、减小散热器的体积重量和成本对LED照明技术的发展具有重要意义。Therefore, how to improve the heat dissipation efficiency of the radiator and reduce the volume weight and cost of the radiator is of great significance to the development of LED lighting technology.

发明内容Contents of the invention

本发明的目的在于克服上述之不足,而提供一种散热效果好、体积小、重量轻、金属用量少、成本低、发光效率高、寿命长的3D散热的大功率LED照明装置,使制造10W-100W或更大功率的LED节能灯成为可能,使制造重量轻、低成本的LED路灯成为可能。The object of the present invention is to overcome the above-mentioned deficiencies, and provide a high-power LED lighting device with 3D heat dissipation, which has good heat dissipation effect, small volume, light weight, less metal consumption, low cost, high luminous efficiency, and long life. 10W-100W or higher power LED energy-saving lamps become possible, making it possible to manufacture light-weight, low-cost LED street lamps.

本发明的3D散热大功率LED照明装置包括有:至少二个可单独工作的大功率LED单元,一个连接装置,至少一个LED的驱动器,一个外壳,一个电连接器;所述大功率LED单元、LED驱动器、外壳、连接装置和电连接器相互连接成一个自镇流LED照明装置-LED节能灯;所述每个可单独工作的大功率LED单元由至少一个大功率LED单管,一个LED散热器和一个固定大功率LED单管的外壳和透光罩壳组成;所述连接装置包括有至少一根支柱和一个LED单元连接板,所述支柱的一端与驱动器外壳相连接,另一端与LED单元连接板相连接;所述连接装置把各散热器被相互分立并悬空固定在3D散热的环境中工作,所述大功率LED单管的热沉经导热胶或焊接剂直接与散热器热连接,每一个散热器的四周都是可自由流通的空气,保证各LED工作于正常工作温度,使制造10W-100W或更大功率的LED节能灯成为可能;所述连接装置把各大功率LED单元相互连接,各大功率LED单元的电极的电连接线,经连接装置连接到驱动器;所述散热器为带有一系列沟槽和散热鳍片的散热器。The 3D heat dissipation high-power LED lighting device of the present invention includes: at least two high-power LED units that can work independently, a connecting device, at least one LED driver, a housing, and an electrical connector; the high-power LED unit, LED driver, housing, connection device and electrical connector are interconnected to form a self-ballasted LED lighting device-LED energy-saving lamp; each high-power LED unit that can work independently is composed of at least one high-power LED single tube, and one LED heat dissipation The driver and a housing for fixing a high-power LED single tube and a light-transmitting housing; the connecting device includes at least one pillar and an LED unit connecting plate, one end of the pillar is connected to the driver housing, and the other end is connected to the LED The unit connection boards are connected; the connection device separates the radiators from each other and fixes them in the air to work in a 3D heat dissipation environment. The heat sink of the high-power LED single tube is directly thermally connected to the radiator through thermal conductive glue or solder , each radiator is surrounded by air that can circulate freely, ensuring that each LED works at a normal operating temperature, making it possible to manufacture 10W-100W or greater power LED energy-saving lamps; the connecting device connects the various power LED units The electric connection wires of the electrodes of the LED units of each power are connected to the driver through the connecting device; the heat sink is a heat sink with a series of grooves and heat dissipation fins.

本发明所述固定各LED单元的连接板为电路板,或金属、塑料板加电路板;各LED单元用胶或螺丝固定在所述连接板上;所述连接板和支柱为辅助散热器。The connecting board for fixing each LED unit in the present invention is a circuit board, or a metal or plastic board plus a circuit board; each LED unit is fixed on the connecting board with glue or screws; the connecting board and the pillar are auxiliary radiators.

本发明所述LED单元的透光罩壳为消炫光罩壳,为乳白、磨沙、有色或透明的罩壳,也可为带有一系列小棱镜、小透镜的罩壳。The light-transmitting cover of the LED unit of the present invention is an anti-glare cover, which is milky white, frosted, colored or transparent, and can also be a cover with a series of small prisms and small lenses.

本发明所述的透光罩壳为消炫光罩壳可每一个LED单元各有一个,也可各LED单元共用一个。The light-transmitting cover of the present invention is an anti-glare cover, and there may be one for each LED unit, or one shared by each LED unit.

本发明所述的透光罩壳为有色罩壳,其透射光谱与LED的发光光谱相配合、用于提高LED的显色指数,以制成高显色指数LED灯。The light-transmitting cover of the present invention is a colored cover, and its transmission spectrum is matched with the luminescence spectrum of the LED to improve the color rendering index of the LED to make a high color rendering index LED lamp.

本发明所述散热器为带有一系列沟槽和散热鳍片的散热器;由高热导率的金属铝或铝合金、铜或铜合金、铜芯铝、陶瓷等制成;散热器的外形为各种形状的柱型、锥型、宝塔型、球型或其它形状的;沟槽和散热鳍片的形状为与散热器的轴平行或正交的沟槽和散热鳍片、或螺旋型的沟槽和散热鳍片。The radiator of the present invention is a radiator with a series of grooves and cooling fins; it is made of high thermal conductivity metal aluminum or aluminum alloy, copper or copper alloy, copper core aluminum, ceramics, etc.; the shape of the radiator is Cylindrical, conical, pagoda, spherical or other shapes of various shapes; grooves and fins are in the shape of grooves and fins parallel to or perpendicular to the axis of the radiator, or spiral grooves and cooling fins.

本发明所述散热器铝或铝合金制成时,在与大功率LED单管的热沉连接处加一个导热率更高的铜或高热导率金属芯,提高散热器的传热能力。When the heat sink of the present invention is made of aluminum or aluminum alloy, a copper or high heat conductivity metal core with higher thermal conductivity is added to the joint of the heat sink of the high-power LED single tube to improve the heat transfer capacity of the heat sink.

本发明所述大功率LED单元的至少一条大功率LED单管的电极引出线经散热器上的通孔由散热器的另一端引出,或由LED的侧面直接引出。The lead-out line of the electrode of at least one high-power LED single tube of the high-power LED unit of the present invention is led out from the other end of the heat sink through the through hole on the heat sink, or directly from the side of the LED.

本发明所述若干个大功率LED单管为相同或不同发光色的,从而可制成不同色温、不同显色指数、高显色指数、不同色、可变色、可变色温的照明装置。The several high-power LED single tubes of the present invention have the same or different luminous colors, so that lighting devices with different color temperatures, different color rendering indexes, high color rendering indexes, different colors, variable colors, and variable color temperatures can be made.

本发明所述连接装置把各大功率LED单元相互连接,同时与驱动器外壳相连接,各LED的电极的电连接线、经所述连接装置连接到驱动器,或经连接装置内的电路板连接到驱动器;所述连接装置同时作为辅助散热器,由金属、陶瓷或塑料制成。所述连接装置形状可按灯的散热、外观和机械强度等的需要设计。The connection device of the present invention connects the large power LED units to each other, and connects to the driver casing at the same time, and the electric connection wires of the electrodes of each LED are connected to the driver through the connection device, or connected to the The driver; said connecting device also serves as an auxiliary heat sink and is made of metal, ceramic or plastic. The shape of the connecting device can be designed according to the heat dissipation, appearance and mechanical strength of the lamp.

本发明所述的驱动器为把输入的交流或直流电压转变成适合于LED工作的电压的变换器;所述驱动器为调光或不调光驱动器,还可包含有遥控、光控电路或编程自动控制电路。The driver described in the present invention is a converter that converts the input AC or DC voltage into a voltage suitable for LED operation; the driver is a dimming or non-dimming driver, and may also include remote control, light control circuit or programmed automatic Control circuit.

本发明所述的连接装置为现有灯和灯具中电连接装置中的一种,以适合于安装在不同灯座或灯具上。The connection device of the present invention is one of the electrical connection devices in existing lamps and lamps, and is suitable for being installed on different lamp holders or lamps.

本发明所述驱动器可与LED单元组装在一起、成为一体式灯,也可分开安装成分体式灯。The driver described in the present invention can be assembled with the LED unit to form an integrated lamp, and can also be separately installed as a split lamp.

本发明所述照明装置用于道路、隧道、庭院、舞台等照明时,照明装置的外壳即连接各LED单元的连接装置,各LED单元的散热器被分立安装在外壳上、并位于灯外壳与透光罩构成的腔体的外面;灯外壳的内壁上有至少一块用于连接各大功率LED单元电极引线的电路板,其引出线经电连接线连接到LED驱动器;同时还有一个透光罩、一个光反射器以及照明装置的支杆等;各LED单元与照明装置外壳之间、透光罩与照明装置外壳之间均为防潮防水密封。When the lighting device of the present invention is used for lighting roads, tunnels, courtyards, stages, etc., the housing of the lighting device is the connection device that connects the LED units, and the radiators of the LED units are separately installed on the housing and located between the lamp housing The outside of the cavity formed by the light-transmitting cover; there is at least one circuit board on the inner wall of the lamp housing for connecting the electrode leads of the LED units of various powers, and the lead-out wires are connected to the LED driver through the electrical connecting wire; at the same time, there is a light-transmitting cover, a light reflector, and a pole of the lighting device; between each LED unit and the shell of the lighting device, and between the light-transmitting cover and the shell of the lighting device are all moisture-proof and waterproof seals.

本发明与现有技术相比,具有散热效率高、散热器用材料少、灯具小而轻、生产方便、设计灵活、发光效率高、寿命长、本发明的三维散热大功率LED照明装置,可用于制造各种大小功率的家庭、办公室、商场、道路、隧道、舞台等LED照明灯具。Compared with the prior art, the present invention has the advantages of high heat dissipation efficiency, less materials for radiators, small and light lamps, convenient production, flexible design, high luminous efficiency, and long service life. The three-dimensional heat dissipation high-power LED lighting device of the present invention can be used in Manufacture LED lighting fixtures of various sizes and powers for homes, offices, shopping malls, roads, tunnels, and stages.

附图说明Description of drawings

图1为本发明的大功率LED单管及其散热器组成的大功率LED单元的一个实施例结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of a high-power LED unit composed of a single high-power LED tube and a heat sink of the present invention.

图2为本发明的大功率LED单管及其散热器组成的大功率LED单元的又一个实施例结构示意图。Fig. 2 is a structural schematic diagram of another embodiment of a high-power LED unit composed of a single high-power LED tube and a heat sink of the present invention.

图3为本发明的大功率LED单管及其散热器组成的大功率LED单元的又一个实施例结构示意图。Fig. 3 is a structural schematic diagram of another embodiment of a high-power LED unit composed of a single high-power LED tube and a heat sink of the present invention.

图4为本发明3D散热大功率LED一体式照明灯的一个实施例的结构示意图。Fig. 4 is a schematic structural diagram of an embodiment of the 3D heat dissipation high-power LED integrated lighting lamp of the present invention.

图5为本发明3D散热大功率LED一体式照明灯的又一个实施例的结构示意图。Fig. 5 is a schematic structural diagram of another embodiment of the 3D heat dissipation high-power LED integrated lighting lamp of the present invention.

图6为本发明3D散热大功率LED一体式照明灯的又一个实施例的结构示意图。Fig. 6 is a structural schematic diagram of another embodiment of the 3D heat dissipation high-power LED integrated lighting lamp of the present invention.

图7为本发明3D散热大功率LED路灯的一个实施例的结构示意图。Fig. 7 is a schematic structural view of an embodiment of the 3D heat dissipation high-power LED street lamp of the present invention.

图中:1、大功率LED单元;2、大功率LED单管;3、散热器;4、保护和固定LED的外壳;5、LED的透镜;6、大功率LED单管电极引出线;7、热沉;8、散热器的散热鳍片和沟槽;9、螺孔;10、导热胶;11、通孔;12、大功率LED单元电极引出线;13、有金属芯的大功率LED单元;14、固定大功率LED单元的板;15、电路板;16、电路板上的导电层;17、焊料;18、铜芯;19、固定装置;20、密封圈;21、一体式三维散热大功率LED照明灯;22、连接装置;22a、支柱;22b、连接板;23、驱动器;24、驱动器外壳;25、灯头;26、引线;27、电路板;28、空气流;29、PAR型灯;30、三维散热大功率LED的路灯;31、路灯外壳;32、支杆;33、透光罩;34、引线;35光反射器;36、胶;37、LED单元的轴。In the figure: 1. High-power LED unit; 2. High-power LED single tube; 3. Radiator; 4. Protect and fix the LED shell; 5. LED lens; 6. High-power LED single-tube electrode lead-out line; 7. , heat sink; 8, radiator fins and grooves; 9, screw holes; 10, thermal adhesive; 11, through holes; 12, high-power LED unit electrode leads; 13, high-power LED with metal core Unit; 14. Board for fixing high-power LED unit; 15. Circuit board; 16. Conductive layer on circuit board; 17. Solder; 18. Copper core; 19. Fixing device; 20. Sealing ring; 21. Integrated three-dimensional 22. Connection device; 22a. Pillar; 22b. Connection board; 23. Driver; 24. Driver shell; 25. Lamp holder; 26. Lead wire; 27. Circuit board; 28. Air flow; 29. PAR type lamp; 30, three-dimensional heat dissipation high-power LED street lamp; 31, street lamp shell; 32, pole; 33, light-transmitting cover; 34, lead wire; 35 light reflector; 36, glue;

具体实施方式Detailed ways

实施例1Example 1

下面将结合附图对本发明作详细介绍。图1为本发明的大功率LED及其散热器组成的大功率LED单元的一个实施例结构示意图。所述大功率LED单元1由至少一个大功率LED单管2、一个散热器3和一个保护和固定LED的外壳4组成;所述大功率LED单管可用现在各种形式的大功率LED单管,图1中5为大功率LED单管的透镜,它可按照明装置输出光分布的要求、采用不同形状的透镜;6为大功率LED单管的电极引出线;8为散热器的散热鳍片和鳍片间的沟槽,用于散热;螺孔9作为散热器用于连接照明装置的连接装置,大功率LED单管2的热沉7的外表面经导热胶或焊接剂10与散热器3连接。大功率LED单管电极引出线6经散热器3内的通孔11引出,大功率LED单元电极引出线12,用于连接到电路板或驱动器。The present invention will be described in detail below in conjunction with the accompanying drawings. Fig. 1 is a structural diagram of an embodiment of a high-power LED unit composed of a high-power LED and a heat sink of the present invention. The high-power LED unit 1 is composed of at least one high-power LED single tube 2, a heat sink 3 and a housing 4 for protecting and fixing the LED; the high-power LED single tube can be used in various forms of high-power LED single tubes , 5 in Fig. 1 is the lens of high-power LED single tube, it can adopt the lens of different shapes according to the requirement of the output light distribution of lighting device; 6 is the electrode lead-out line of high-power LED single tube; 8 is the cooling fin of radiator The groove between the sheet and the fins is used for heat dissipation; the screw hole 9 is used as a heat sink for connecting the lighting device, and the outer surface of the heat sink 7 of the high-power LED single tube 2 is connected to the heat sink through thermal conductive glue or solder 10 3 connections. The high-power LED single-tube electrode lead wire 6 is led out through the through hole 11 in the radiator 3, and the high-power LED unit electrode lead wire 12 is used for connecting to a circuit board or a driver.

实施例2Example 2

图2为本发明的大功率LED单元外壳4带有透光罩壳4a的一个实施例结构示意图。所述透光罩壳4a为消炫光罩壳,为乳白、磨沙、有色或透明的罩壳,也可为带有一系列小棱镜、小透镜的罩壳;所述的透光罩壳为有色罩壳,其透射光谱与LED的发光光谱相配合、用于提高LED的显色指数,以制成高显色指数LED灯。图2中其它数字所代表的意义与图1中的相同。FIG. 2 is a structural schematic diagram of an embodiment of the high-power LED unit housing 4 with a light-transmitting cover 4a of the present invention. The light-transmitting case 4a is an anti-glare case, which is milky white, frosted, colored or transparent, and can also be a case with a series of small prisms and small lenses; the light-transmitting case is The colored cover, whose transmission spectrum matches the luminescence spectrum of the LED, is used to improve the color rendering index of the LED, so as to make a high color rendering index LED lamp. The meanings represented by other numbers in Fig. 2 are the same as those in Fig. 1 .

实施例3Example 3

图3为有金属芯的大功率LED单元结构示意图。所述有金属芯的大功率LED单元13被固定在照明装置外壳或基板14上;15为电路板,用于连接各大功率LED单元;16为电路板15的导电层,大功率LED单管2的电极引出线6被用焊料17焊接在导电层15上。在散热器3为铝合金制造时、为提高散热器本身的热传导能力,可在与大功率LED单管2热沉7热连接处加一个导热率更高的铜或高热导率金属芯18。固定螺丝19为大功率LED单元13与电路板15、照明装置外壳或基板14的固定装置;若需要防潮、防水时,在散热器3和基板14之间有密封圈20。图3中其它数字所代表的意义与图1中的相同。Fig. 3 is a schematic diagram of the structure of a high-power LED unit with a metal core. The high-power LED unit 13 with a metal core is fixed on the lighting device housing or the substrate 14; 15 is a circuit board for connecting various power LED units; 16 is the conductive layer of the circuit board 15, and the high-power LED single tube The electrode lead wire 6 of 2 is soldered to the conductive layer 15 with solder 17 . When the radiator 3 is made of aluminum alloy, in order to improve the heat conduction capability of the radiator itself, a copper or high thermal conductivity metal core 18 with higher thermal conductivity can be added at the thermal connection with the high-power LED single tube 2 heat sink 7 . Fixing screw 19 is a fixing device for high-power LED unit 13 and circuit board 15, illuminating device housing or substrate 14; The meanings represented by other numbers in FIG. 3 are the same as those in FIG. 1 .

实施例4Example 4

图4为本发明的一体式3D散热大功率LED节能灯21的一个实施例结构示意图。一体式3D散热大功率LED节能灯21,包括有若干个大功率LED单元1,一个连接装置22,一个LED的驱动器23及其驱动器外壳24,一个灯头25;所述连接装置22由至少一根支柱22a和至少一个连接板22b组成,所述支柱22a的一端与驱动器23的外壳24相连接,另一端与连接板22b相连接;所述连接装置22把各大功率LED单元、驱动器及其外壳、以及灯头25相互连接成一体式三维散热大功率LED节能灯21。图3所示为有9个大功率LED单元的例子。图3中(A)为它的侧视图,(B)为大功率LED单元的分布图。各LED单元由连接装置22互相连接,各大功率LED单元的电极引出线12经连接装置22与驱动器23相连接,驱动器23的输入则经引线26与灯头25相连接,用于连接外电源;接通外电源、各LED即可发光。各LED的电极引线12可各自直接与驱动器连接,也可经连接装置22中的电路板27连接后再与驱动器连接。FIG. 4 is a structural schematic diagram of an embodiment of the integrated 3D heat dissipation high-power LED energy-saving lamp 21 of the present invention. The integrated 3D heat dissipation high-power LED energy-saving lamp 21 includes several high-power LED units 1, a connecting device 22, an LED driver 23 and its driver housing 24, and a lamp holder 25; the connecting device 22 consists of at least one The pillar 22a is composed of at least one connecting plate 22b. One end of the pillar 22a is connected to the housing 24 of the driver 23, and the other end is connected to the connecting plate 22b; , and the lamp holder 25 are connected to each other to form an integrated three-dimensional heat dissipation high-power LED energy-saving lamp 21. Figure 3 shows an example with 9 high power LED units. (A) in Fig. 3 is its side view, (B) is the distribution diagram of the high-power LED unit. Each LED unit is connected to each other by the connection device 22, the electrode lead-out wire 12 of each large-power LED unit is connected with the driver 23 through the connection device 22, and the input of the driver 23 is connected with the lamp cap 25 through the lead wire 26, and is used for connecting an external power source; Connect the external power supply and each LED can emit light. The electrode leads 12 of each LED can be directly connected to the driver, or can be connected to the driver after being connected to the circuit board 27 in the connecting device 22 .

所述连接板为金属、塑料板加电路板或为电路板;图4为金属、塑料板加电路板的例子;各LED单元用胶(如图5所示)或螺丝固定在所述连接板上,图4为用螺丝固定的例子;所述连接板和支柱同时为灯的辅助散热器。Described connection board is metal, plastic board plus circuit board or is circuit board; Fig. 4 is the example of metal, plastic board plus circuit board; Each LED unit is fixed on described connection board with glue (as shown in Fig. 5) or screw Above, Figure 4 is an example of fixing with screws; the connecting plate and the pillar are also auxiliary heat sinks for the lamp.

所述的LED单元的透光罩壳可每一个LED单元各有一个,也可多个LED单元共用一个;图4所示为每一个LED单元有一个透光罩壳的例子。The light-transmitting cover of the LED unit may have one for each LED unit, or one shared by multiple LED units; FIG. 4 shows an example of one light-transmitting cover for each LED unit.

本发明所述的透光罩壳为有色罩壳,其透射光谱与LED的发光光谱相配合、用于提高LED的显色指数,以制成高显色指数LED灯。The light-transmitting cover of the present invention is a colored cover, and its transmission spectrum is matched with the luminescence spectrum of the LED to improve the color rendering index of the LED to make a high color rendering index LED lamp.

所述若干个大功率LED单管2为相同或不同发光色的,从而可制成不同色温、不同显色指数、高显色指数、不同色、可变色、可变色温的照明装置。The several high-power LED single tubes 2 have the same or different luminous colors, so that lighting devices with different color temperatures, different color rendering indexes, high color rendering indexes, different colors, variable colors, and variable color temperatures can be made.

所述驱动器23为把输入的交流或直流电压转变成适合于大功率LED工作的电压的变换器;所述驱动器为调光或不调光驱动器、变色或变色温驱动器,还可包括含有遥控、光控电路或编程自动控制电路;所述驱动器23可与LED安装在一起、构成一个一体式节能灯,也可分开安装成分体式灯。The driver 23 is a converter that converts the input AC or DC voltage into a voltage suitable for high-power LED operation; the driver is a dimming or non-dimming driver, a color-changing or color-changing driver, and may also include Light control circuit or programming automatic control circuit; the driver 23 can be installed together with the LED to form an integrated energy-saving lamp, and can also be installed separately as a split lamp.

所述各大功率LED单元1被连接装置22互相连接并悬空固定,各LED单元之间空气流四通八达,如图3中28所示,从而可把大功率LED所产生的热有效带走散发掉,保证各大功率LED可工作于其正常工作温度,使制造10W-100W或更大功率的LED节能灯成为可能。所述LED节能灯散热器散热效率高、体积小、重量轻、成本低、发光效率高、寿命长。The various power LED units 1 are connected to each other by the connection device 22 and fixed in the air. The air flow between the LED units extends in all directions, as shown by 28 in FIG. 3 , so that the heat generated by the high-power LED can be effectively taken away , to ensure that various power LEDs can work at their normal operating temperature, making it possible to manufacture 10W-100W or higher power LED energy-saving lamps. The LED energy-saving lamp radiator has high heat dissipation efficiency, small size, light weight, low cost, high luminous efficiency and long service life.

实施例5Example 5

图5为本发明的一个PAR型3D散热大功率LED照明灯29的一个实施例结构示意图。它包括有若干个大功率LED单元1,构成一种PAR灯型的一体式灯。图5所示为有19个大功率LED单元的例子,图中(C)为其侧视图,(D)为其LED单元的分布图。图5中其它数字所代表的意义与图4中的相同。FIG. 5 is a schematic structural diagram of an embodiment of a PAR type 3D heat-dissipating high-power LED lighting lamp 29 of the present invention. It includes several high-power LED units 1 to form a PAR lamp-type integrated lamp. Figure 5 shows an example of 19 high-power LED units, in which (C) is a side view, and (D) is a distribution diagram of the LED units. The meanings represented by other numbers in FIG. 5 are the same as those in FIG. 4 .

图6为本发明的一体式3D散热大功率LED节能灯21a的又一个实施例结构示意图。如图6所示、所述多个LED单元共有一个透光罩壳4a,所述连接板22b为电路板;多个LED单元1和透光罩壳4a被用胶36固定在电路板22b上,LED单元1的散热器3经导热胶和焊接剂与LED单管2的热沉7热连接,各LED的散热器3被支柱22a和连接板22b分立并悬空固定在由透光罩壳4a和电路板22b构成的腔体外,各散热器的四周都是可自由流通的空气,保证各LED可有效散热;所述电路板面向透光罩壳的一面、除LED的出光窗外、为高光反射率面,以提高灯的有效发光效率;37为用于固定透光罩壳4a和电路板22b的固定环,由塑料、金属或陶瓷制成。图6中其它数字所代表的意义与图4中的相同。Fig. 6 is a structural schematic diagram of another embodiment of the integrated 3D heat dissipation high-power LED energy-saving lamp 21a of the present invention. As shown in Figure 6, the plurality of LED units share a light-transmitting case 4a, and the connecting board 22b is a circuit board; a plurality of LED units 1 and the light-transmitting case 4a are fixed on the circuit board 22b with glue 36 The heat sink 3 of the LED unit 1 is thermally connected to the heat sink 7 of the LED single tube 2 through thermally conductive glue and solder, and the heat sink 3 of each LED is separated by the pillar 22a and the connecting plate 22b and suspended and fixed on the transparent cover 4a Outside the cavity formed by the circuit board 22b, the surroundings of each radiator are free-flowing air to ensure that each LED can dissipate heat effectively; the side of the circuit board facing the light-transmitting casing, except for the light-emitting window of the LED, is a high-light reflection Rate surface to improve the effective luminous efficiency of the lamp; 37 is a fixing ring for fixing the light-transmitting casing 4a and the circuit board 22b, made of plastic, metal or ceramics. The meanings represented by other numbers in FIG. 6 are the same as those in FIG. 4 .

实施例7Example 7

图7为本发明的一个路灯用的3D散热大功率LED照明装置30的一个实施例结构示意图。3D散热大功率LED的路灯30,包括有若干个大功率LED单元1或13,其散热器3为宝塔型或其它形状,一个路灯外壳31及其支杆32,一个透光罩33,一个LED的驱动器23及其输入输出连接线34,需要时还可安装有光反射器35。所述路灯外壳31即各大功率LED单元的连接装置,由金属或塑料制成,路灯外壳31的内壁上有至少一块用于连接各LED电极引线的电路板15,所述电路板15分若干小块,以免电路板15和外壳31的热膨胀系数不同引起外壳、电路板变形,导致电或热连接失效;所述透光罩33为平面或曲面,由玻璃、钢化玻璃或塑料制成。所述各LED单元的轴、即输出光的方向、可按灯输出光分布的要求安排。各LED单元1或13与灯外壳31之间、透光罩33与灯外壳31之间均为防潮防水密封。LED单元的散热器3被分立安装在灯外壳31和透光罩33构成的腔体外面,在3D散热的环境中工作,LED所产生的热被直接引出到灯外壳31的外面,并经由散热器周围可自由流通的空气有效地散发掉;灯外壳内的LED及其驱动器的温度都很低,从而构成一个薄而轻、抗风雨、散热效率高、散热器用料很少、发光效率高、寿命长的LED路灯。FIG. 7 is a schematic structural view of an embodiment of a 3D heat-dissipating high-power LED lighting device 30 for a street lamp of the present invention. The street lamp 30 of 3D heat dissipation high-power LED includes several high-power LED units 1 or 13, the heat sink 3 is pagoda-shaped or other shapes, a street lamp shell 31 and its pole 32, a light-transmitting cover 33, and an LED The driver 23 and its input and output connection lines 34 can also be installed with a light reflector 35 if necessary. The street lamp housing 31 is the connecting device of each large-power LED unit, and is made of metal or plastic. There is at least one circuit board 15 for connecting each LED electrode lead wire on the inner wall of the street lamp housing 31. The circuit board 15 is divided into several parts. Small pieces, in order to avoid the different thermal expansion coefficients of the circuit board 15 and the housing 31 to cause deformation of the housing and the circuit board, resulting in electrical or thermal connection failure; the transparent cover 33 is a plane or curved surface, made of glass, tempered glass or plastic. The axis of each LED unit, that is, the direction of the output light, can be arranged according to the requirements of the output light distribution of the lamp. Between each LED unit 1 or 13 and the lamp housing 31 , between the light-transmitting cover 33 and the lamp housing 31 are moisture-proof and waterproof seals. The heat sink 3 of the LED unit is installed separately outside the cavity formed by the lamp housing 31 and the light-transmitting cover 33, and works in a 3D heat dissipation environment. The air that can circulate freely around the lamp can be effectively dissipated; the temperature of the LED and its driver in the lamp housing is very low, thus forming a thin and light, wind and rain resistance, high heat dissipation efficiency, less material used in the radiator, and high luminous efficiency. , Long life LED street lights.

改变灯外壳31的形状及其连接装置,可制成隧道灯或舞台灯,用于隧道或舞台照明。By changing the shape of the lamp shell 31 and its connecting device, it can be made into a tunnel lamp or a stage lamp for tunnel or stage lighting.

Claims (10)

1. a 3D heat dissipation high-power LED illumination device includes: two great power LED unit, a jockey, the driver of at least one LED, a shell, an electric connector at least; Described great power LED unit, led driver, shell, jockey and electric connector are interconnected to one from the ballast high-power LED energy-saving lamp; It is characterized in that: described great power LED unit is made up of at least one great power LED single tube, a LED radiator, a fixture and a light transmission casing, the heat sink of each LED single tube directly is connected with radiator heat through heat-conducting glue or welding compound, each radiator has enough area of dissipations, but around radiator is under the conditions of air of free flow, and each great power LED unit all can work independently; Described jockey includes at least one pillar and a LED unit connecting plate, and an end of described pillar is connected with drive enclosure, and the other end is connected with LED unit connecting plate; Described jockey is working in the environment of the mutually discrete and unsettled 3D of the being fixed on heat radiation of the radiator of each LED unit, but each radiator around be the air of free flow; The electric connection line of the electrode of each great power LED unit is connected to driver through jockey; Described radiator is the radiator that has a series of grooves and radiating fin.
2. 3D heat dissipation high-power LED illumination device according to claim 1 is characterized in that: the described connecting plate of fixing each LED unit is a circuit board, or metal, plastic plate add circuit board; Each LED unit is fixed on the described connecting plate with glue or screw, and described connecting plate and pillar are additional cooler.
3. 3D heat dissipation high-power LED illumination device according to claim 1 is characterized in that: described light transmission casing is dazzled the light shield shell for disappearing, and for milky white, frosted, coloured or transparent case, also can be the case that has a series of little prisms, lenslet; But each LED unit respectively has one, but also one of each LED units shared.
4. according to claim 1 and 3 described 3D heat dissipation high-power LED illumination devices, it is characterized in that: described light transmission casing is coloured case, its transmitted spectrum matches, is used to improve the colour rendering index of LED with the luminescent spectrum of LED, to make high color rendering index (CRI) LED lamp.
5. 3D heat dissipation high-power LED illumination device according to claim 1, it is characterized in that the great power LED single tube of described each great power LED unit, be used to make the lighting device of different-colour, different colour rendering index, not homochromy, changeable colour, variable colour temperature by at least one identical or different illuminant colour.
6. 3D heat dissipation high-power LED illumination device according to claim 1 is characterized in that described driver is transformed into the converter of the voltage that is suitable for LED work for an interchange of input or DC voltage; Described driver comprise light modulation or not dimming driver, variable color or variable color temperature driver, remote control, light-operated circuit driver or programming automatic control circuit driver are arranged; Described driver can be installed together with LED, constitutes the integral type lighting device, also can be installed separately, and constitutes split type lighting device.
7. 3D heat dissipation high-power LED illumination device includes: several great power LED unit, lamp housing and jockey thereof, a light transmission casing, the input and output connecting line of the driver of a LED and driver thereof; The driver of described great power LED unit, lamp housing and jockey thereof, light transmission casing, LED and driver thereof are interconnected to 3D heat dissipation high-power LED lamp; It is characterized in that: described several great power LED unit are made up of at least one great power LED single tube, a LED radiator, a fixture, the heat sink of each LED single tube directly is connected with radiator heat through heat-conducting glue or welding compound, each radiator has enough area of dissipations, but around radiator is under the conditions of air of free flow, and each LED unit all can work independently; The radiator of described several great power LED unit is by mutual discrete being fixed on the lamp housing, and be positioned at outside the cavity of lamp housing and light transmission casing formation, but around each radiator is the air of free flow, and each radiator is worked in the environment of 3D heat radiation; The installed surface of the axle vertical lamp shell of each LED unit is installed; At least one circuit board that is used to connect each great power LED cell electrode lead-in wire arranged on the inwall of described lamp housing, and its lead-out wire is connected to led driver through electric connection line; Described radiator is the radiator that has a series of grooves and radiating fin.
8. 3D heat dissipation high-power LED illumination device according to claim 7 is characterized in that described diffuser is that plane or curved surface are made by glass, safety glass or plastics.
9. 3D heat dissipation high-power LED illumination device according to claim 7 is characterized in that described lamp housing and jockey thereof, can be the lamp housing and the lamp pole thereof of street lamp, or the fixture of the lamp housing of Tunnel Lamp and lamp thereof; In the cavity that lamp housing and light transmission casing constitute reflective optical system is installed; Between each LED unit and the illuminating apparatus outer shell, be the moistureproof and waterproof sealing between diffuser and the illuminating apparatus outer shell.
10. 3D heat dissipation high-power LED illumination device according to claim 7 is characterized in that the axle of described each LED unit can be exported photodistributed requirement by lamp and installs by different angles, to make the photodistributed lighting devices of different outputs.
CN201010118280A 2009-12-07 2010-02-02 Three-dimensional heat dissipation high-power LED illumination device Pending CN101788112A (en)

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CN201010118280A CN101788112A (en) 2009-12-07 2010-02-02 Three-dimensional heat dissipation high-power LED illumination device

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102506312A (en) * 2011-09-30 2012-06-20 宁波市柯玛士太阳能科技有限公司 Induction lamp
CN103062735A (en) * 2013-01-01 2013-04-24 西安重装渭南光电科技有限公司 Single LED component and streetlamp with same
CN103185242A (en) * 2012-01-02 2013-07-03 光宝科技股份有限公司 Led glass lamp tube
CN103185224A (en) * 2011-12-28 2013-07-03 新谱光科技股份有限公司 Lighting bulb
CN104048182A (en) * 2013-03-12 2014-09-17 君瞻科技股份有限公司 Light emitting device
CN104279491A (en) * 2014-10-23 2015-01-14 横店集团得邦照明股份有限公司 LED three-dimensional electrical storage bulb lamp
CN105276403A (en) * 2014-07-22 2016-01-27 横店集团得邦照明股份有限公司 Light-emitting diode spot lamp

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102506312A (en) * 2011-09-30 2012-06-20 宁波市柯玛士太阳能科技有限公司 Induction lamp
CN102506312B (en) * 2011-09-30 2014-04-09 宁波市柯玛士太阳能科技有限公司 Induction lamp
CN103185224A (en) * 2011-12-28 2013-07-03 新谱光科技股份有限公司 Lighting bulb
CN103185242A (en) * 2012-01-02 2013-07-03 光宝科技股份有限公司 Led glass lamp tube
CN103062735A (en) * 2013-01-01 2013-04-24 西安重装渭南光电科技有限公司 Single LED component and streetlamp with same
CN104048182A (en) * 2013-03-12 2014-09-17 君瞻科技股份有限公司 Light emitting device
CN105276403A (en) * 2014-07-22 2016-01-27 横店集团得邦照明股份有限公司 Light-emitting diode spot lamp
CN104279491A (en) * 2014-10-23 2015-01-14 横店集团得邦照明股份有限公司 LED three-dimensional electrical storage bulb lamp

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Application publication date: 20100728