CN101775718B - Production technology of novel three-dimensional simulated hand-embroidered ornaments - Google Patents

Production technology of novel three-dimensional simulated hand-embroidered ornaments Download PDF

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Publication number
CN101775718B
CN101775718B CN2010101005432A CN201010100543A CN101775718B CN 101775718 B CN101775718 B CN 101775718B CN 2010101005432 A CN2010101005432 A CN 2010101005432A CN 201010100543 A CN201010100543 A CN 201010100543A CN 101775718 B CN101775718 B CN 101775718B
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China
Prior art keywords
embroidery
embroidered
machine
production technology
novel
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Expired - Fee Related
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CN2010101005432A
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Chinese (zh)
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CN101775718A (en
Inventor
陈永祥
何玲芬
凌凤丽
吕波
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LeeKwan Embroidery (Haining) Ltd
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LeeKwan Embroidery (Haining) Ltd
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Abstract

The invention relates to a production technology of novel three-dimensional simulated hand-embroidered ornaments, which comprises the following process steps: 1) binding a bottom lining in a machine frame of a computer plain embroidery machine, firstly embroidering the flower shape outline on the bottom lining, removing the bottom lining in the flower shape outline after pasting viscose glue on the periphery of the flower shape outline, gluing a non-woven lining capable of filling the flower outline, and gluing embroidered objects on the upper layer of the non-woven lining; 2) carrying out computer plate making according to flower shape patterns to be embroidered for obtaining a machine embroidering plate, and regulating the needle step length within a needle step length range between 3 and 35 mm during the plate making; 3) embroidering the flower shape patterns on the embroidered objects by the computer embroidery machine; and 4) trimming unnecessary threads of the front side of the embroidered objects after the embroidery is completed, and peeling off the non-woven lining of the back side of the embroidered objects. Compared with the prior art, the invention has the advantages that large needle hole board accessories are added on the original TMFD plain embroidery machine, so products have the function suitable for thick thread embroidery, the bold and generous effect of thehand embroidery can be embodied, the three-dimensional effect is strong, and patterns are lifelike, elegant and vivid.

Description

A kind of production technology of novel three-dimensional simulated hand-embroidered ornaments
Technical field
The present invention relates to a kind of production technology of the ornaments of embroidering, be specifically related to a kind of production technology of simulated hand-embroidered ornaments.
Background technology
The textile clothing industry of China has obtained development at full speed in recent years, as the also prosperous development of embroidery industry of one of appurtenance of clothes industry.At present, China's electricity embroidery technology reaches its maturity, and sizable advantage is at home and abroad still arranged on the market; Though traditional hand-embroidered article are exquisite, attractive in appearance, need the manpower of labor, batch process acquires a certain degree of difficulty; The traditional hand-embroidered market of China receives the just progressively atrophy of restriction of manpower in recent years; For strengthening the competitiveness of embroidery product, keep traditional hand-embroidered characteristic, thereby it is very necessary to develop a kind of novel simulated hand-embroidered ornaments.
Chinese patent CN1730767; The anglicanum that a kind of machine embroidery combines with hand-embroidered is disclosed; Comprise following making step: embroider pattern according to need and carry out computer and beat version and process machine embroidery flower version, when beating version exposed skin parts such as the face of personage or animal, hand, shank are not carried out the needlework design, embroidered with carrying out in the machine embroidery flower edition typing computerized emboridering machine; And the exposed skin parts such as face, hand, shank of not carrying out personage or the animal of needlework designs are not carried out embroidered; Above-mentioned part is carried out the hand embroidery work by the embroidery ma, though this invention has the part of hand-embroidered, or the artificial embroidery work of employing; The manpower that needs labor equally is so can not satisfy the demand of production in enormous quantities.
Summary of the invention
Technical problem to be solved by this invention is: a kind of production technology of simulated hand-embroidered ornaments is provided, through the adjustment to existing plain embroidery product processes, reaches the effect of imitative hand-embroidered.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of production technology of novel three-dimensional simulated hand-embroidered ornaments is characterized in that it comprises following processing step:
1) end liner that in the machine frame of computer plain embroidery embroidery machine, stretched tight; And the profile of on end liner, embroidering out earlier colored shape; Remove the end liner in the flower shape profile after around flower shape profile, posting viscose glue, be stained with and be stained with the embroidery thing to the non-woven lining of spending the shape profile to fill up again on the upper strata of non-woven lining; Facing up of embroidery thing, non-woven lining all need be paved and cemented with the embroidery thing;
2) design of thorn rust is carried out computer printing as required, processes machine embroidery flower version, the length of adjustment stitching during plate-making, the length scope of stitching: 3~35mm;
3) computerized emboridering machine carries out the embroidery work of design on the embroidery thing;
4) after embroidery is accomplished the positive assorted line of embroidery thing is pruned, and the non-woven lining of the thing reverse side of will embroidering is peeled off.
300D is used in the embroidery line selection of embroidery machine, and the pinhole plate diameter of increase plain embroidery embroidery machine is to 2.5mm.
Regulate and embroider the line elasticity, making its tension value is 80 grams.
Adopt sawtooth to embroider and come computer printing with the embroidering method of cutting apart needle tracking automatically.
What said plain embroidery embroidery machine adopted is island, the field TMFD type embroidery machine of day Honda island industrial group.
Described embroidery line selection is with Japanese sailing boat PEARL YACHT embroidery yarn.
Said computerized emboridering machine carries out design embroidery work on the thing of embroidering the skill of handling needles has: flat bag pin, sawtooth pin, interspersed pin, contour screw needle and single needle.
The present invention compared with prior art has following beneficial effect: traditional plain embroidery product is to embroider into pattern through the embroidery line of routine; Its stereoeffect obtains by filler; Its deficiency is that embroidery line and filler produce a hard width of cloth pattern of giving birth to after embroidering; Feel is not soft, and dull image, dress are seemingly like paperboard.For remedying this deficiency, the present invention increases big pinhole plate accessory on former TMFD plain embroidery embroidery machine, makes product have suitable thick line and embroiders function; Reduce the friction of embroidering line, fabric and pin hole; Thereby the minimizing outage improves output, has overcome the artificial wasteful shortcoming of former hand-embroidered.Most importantly can embody the crudeness of hand embroidery more, make can have in the same pin hole many threads embroider line and deposit and do not break, knitting wool not; Effect is general as hand-embroidered, and third dimension is strong, pattern is alive, grace is true to nature.Product is widely used in clothes, artistic pictures, tourist souvenir, various family and spins multiple fields such as decoration, automobile decoration, and wide industrial prospect and good economic benefit are arranged.
The specific embodiment
The production technology of three-dimensional simulated hand-embroidered ornaments of the present invention is following: end liner 1) has stretched tight in the machine frame of computer plain embroidery embroidery machine; And the profile of on end liner, embroidering out earlier colored shape,, removes flower shape profile the end liner in the flower shape profile after posting viscose glue all around, and being stained with can be the non-woven lining of spending the shape profile to fill up; Upper strata at non-woven lining is stained with the embroidery thing again; Facing up of embroidery thing, non-woven lining all need be paved and cemented with the embroidery thing, and non-woven lining preferably adopts 100 gram non-woven linings of Japanese PEARL YACHT brand; 2) design of thorn rust is carried out computer printing as required, processes machine embroidery flower version, and the length of adjustment stitching is controlled at stitching length more than the 3mm during plate-making; Be adjusted to the stitching length that similar craft is made, the length scope of stitching is 3~35mm, adopts sawtooth to embroider with the embroidering method of cutting apart needle tracking automatically and comes computer printing, the skill of handling needles utilization that sawtooth is embroidered; Make that the edge of stitching is different in size, uneven, the likeness in form sawtooth; In conjunction with cutting apart needle tracking automatically, interlaced between stitching and the stitching, needle tracking in layer intersects and is formed by stacking; Make stitching intersect and use, not only random but also fluffy, to reach the effect of imitative hand-embroidered.3) computerized emboridering machine carries out the embroidery work of design on the embroidery thing, and embroidering the skill of handling needles of doing has: flat bag pin, sawtooth pin, interspersed pin, contour screw needle and single needle.Flat bag pin is meant needle tracking one pin by a pin, and the limit mark is neat; The sawtooth pin is meant needle tracking one pin by a pin, but different flat bag pin, mark edge, limit is different in size, and is uneven, the likeness in form sawtooth; Interspersed pin is meant that needle tracking one pin and a pin can be by can not being close to yet, and the limit mark is irregular, and is irregular; Single needle is meant the pin pin of ining succession, and forms a wire; The contour screw needle is meant that needle tracking encloses along the traffic direction one of screw thread and takes the needle that each encloses mutual superposition, forms stereoeffect.Flat bag pin and interspersed pin and usefulness suitably added with the contour screw thread skill of handling needles when embroidery was done, and added sawtooth pin and single needle therebetween; Embroider line and also preferably select thick 300D line for use than general embroidery line 120D; And the pinhole plate diameter that increases the plain embroidery embroidery machine makes product have suitable thick line and embroiders function to 2.5mm, the friction of minimizing embroidery line, fabric and pin hole; Thereby minimizing outage; Improve output, most importantly can embody the crudeness of hand embroidery more, make can have in the same pin hole many threads embroider line and deposit and do not break, knitting wool not; Line regulates preferably that also pine is in the adjusting elasticity of general embroidery yarn, and it is 80 grams that the 300D line makes its tension value, and the instrument of the test tension force of specialty is adopted in the measurement of tension value: go up, bottom line regulates measurer; Thereby make the product of embroidering out approach the effect of hand embroidery more, make the embroidery ornaments that third dimension more arranged, the pattern grace is true to nature; Lines are soft and graceful; As hand embroidery, particularly some personage's artistic pictures lifelike images, life-like have overcome the artificial wasteful shortcoming of former hand-embroidered.The plain embroidery embroidery machine preferably adopts island, the field TMFD type embroidery machine of day Honda island industrial group; Use general embroidery line ratio to be easier to fade; And use that conventional yarn third dimension is strong, environmental-protecting performance is not up to standard, and preferably use Japanese sailing boat PEARL YACHT embroidery yarn, the product third dimension of embroidering out is stronger and have and water-fastly wash, rub resistance, perspiration resistance, do not contain performance such as content of formaldehyde; Changed the drawback of former floss silk not enough environmental protection in dyeing, made its embroidery have more environmental-protecting performance.4) embroidery is accomplished the back the positive assorted line of embroidery thing is pruned, and the non-woven lining of the thing reverse side of will embroidering peels off, after the cultivated computer needle checking machine in 6800-L mountain carries out safety detection, detects qualified product and packs.
Imitative hand-embroidered technique is except being applied to clothes; Also be applied to artistic pictures, with motherland's landscape painting, embody institutes such as ancient civilization pattern, animal painting embroider out pattern than general embroidery more appear vividly, third dimension is stronger, lines are soft and graceful, the personage shows that anima etc. is more arranged, thereby Application Areas is also constantly widened; Not only be applied to clothes; Also be applied to artistic pictures etc., create place and national embroidery gift, push embroidery art to the world.
With the comparison of common embroidery fabric at aspect of performance:
1) do not put filler, make the product third dimension strong by imitative hand-embroidered technique
The strong thing of general embroidery all just shows the third dimension of product through the filling stereo article; Imitative hand-embroidered technique product need not filler, through embroidery yarn peace bag pin, interspersed pin and usefulness, suitably adds with the contour screw thread skill of handling needles; Add sawtooth pin and single needle therebetween, make product have third dimension.
2) pattern emulation, lines are soft and graceful
Embroidery cotton adopts the line of 300D, and the plate-making stitching is arranged on more than the 3mm stitching length that similar craft is made; Line pine is partially regulated, thereby makes the product of embroidering out approach the effect of hand embroidery more, makes the embroidery ornaments that third dimension more arranged; The pattern grace is true to nature, and lines are soft and graceful, as hand embroidery.
The product the key technical indexes is following:
1) colour fastness to perspiration >=4 grade
2) the water-fast COLOR FASTNESS >=4-5 level of washing
3) colour fastness to rubbing: unlubricated friction >=4-5 level, wet rubbing >=the 3-4 level
4) pH value:<4.0-8.0
Each item performance indications of this product have all reached designing requirement; Through the textile industry of authoritative testing agency through compiling the Performance Detection that product inspection center carries out product; Washing fastness, colour fastness to rubbing, spot-resistant COLOR FASTNESS etc. detect, and meet national GB/T 3920, standards such as GB/T 3922 textiles colour fastness to perspiration COLOR FASTNESS tests; Other indexs accord with Q/LK01-2009 " imitative hand-embroidered, plain embroidery ornaments " company standard requirement; Many companies such as Fu Xiang fashion company are on probation through the Tongxiang, generally believe that this product is soft, third dimension good, pattern graceful true to nature, lines are soft and graceful, and are washable, the antifriction performance is good; Have more novelty than the former embroidery product in market, CSAT is high.

Claims (6)

1. the production technology of a novel three-dimensional simulated hand-embroidered ornaments is characterized in that it comprises following processing step:
1) in the machine frame of computer plain embroidery embroidery machine with the end liner that stretched tight; And the profile of on end liner, embroidering out earlier colored shape; Remove the end liner in the flower shape profile after around flower shape profile, posting viscose glue, be stained with and be stained with the embroidery thing to the non-woven lining of spending the shape profile to fill up again on the upper strata of non-woven lining; Facing up of embroidery thing, non-woven lining all need be paved and cemented with the embroidery thing;
2) design of thorn rust is carried out computer printing as required, processes the machine embroidery card, the length of adjustment stitching during making sheet, the length scope of stitching: 3~35mm;
3) computerized emboridering machine carries out the embroidery work of design on the embroidery thing;
4) after embroidery is accomplished the positive assorted line of embroidery thing is pruned, and the non-woven lining of the thing reverse side of will embroidering is peeled off.
2. the production technology of a kind of novel three-dimensional simulated hand-embroidered ornaments as claimed in claim 1, it is characterized in that: 300D is used in the embroidery line selection of embroidery machine, and the pinhole plate diameter that increases the plain embroidery embroidery machine is to 2.5mm.
3. according to claim 1 or claim 2 a kind of production technology of novel three-dimensional simulated hand-embroidered ornaments is characterized in that wherein step 2) further may further comprise the steps: adopt sawtooth to embroider and come computer printing with the embroidering method of cutting apart needle tracking automatically.
4. according to claim 1 or claim 2 a kind of production technology of novel three-dimensional simulated hand-embroidered ornaments, it is characterized in that: what said plain embroidery embroidery machine adopted is island, the field TMFD type embroidery machine of day Honda island industrial group.
5. according to claim 1 or claim 2 a kind of production technology of novel three-dimensional simulated hand-embroidered ornaments, it is characterized in that: described embroidery line selection is with Japanese sailing boat PEARL YACHT embroidery yarn.
6. according to claim 1 or claim 2 a kind of production technology of novel three-dimensional simulated hand-embroidered ornaments is characterized in that: said computerized emboridering machine carries out design and embroiders the skill of handling needles of doing and have on the embroidery thing: flat bag pin, sawtooth pin, intert pin, contour screw needle and single needle.
CN2010101005432A 2010-01-21 2010-01-21 Production technology of novel three-dimensional simulated hand-embroidered ornaments Expired - Fee Related CN101775718B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101942746A (en) * 2010-08-06 2011-01-12 利均刺绣(海宁)有限公司 Manufacturing method for colorful sequin embroidery
CN103696185B (en) * 2013-09-16 2015-04-01 利均刺绣(海宁)有限公司 Manufacturing process of double-side embroidered sequin embroidery
CN106400345A (en) * 2016-08-31 2017-02-15 纪慧娟 Embroidering stitch for embroidery with stereoscopic effect
CN108193401B (en) * 2018-03-14 2020-08-04 宋彦飞 Machine double-sided embroidery method
CN109537206A (en) * 2018-11-20 2019-03-29 深圳市云创服装设计有限公司 The manufacture craft of stereo-embroidery

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