CN101758038B - Plastic film washing and drying machine - Google Patents

Plastic film washing and drying machine Download PDF

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Publication number
CN101758038B
CN101758038B CN2010100007036A CN201010000703A CN101758038B CN 101758038 B CN101758038 B CN 101758038B CN 2010100007036 A CN2010100007036 A CN 2010100007036A CN 201010000703 A CN201010000703 A CN 201010000703A CN 101758038 B CN101758038 B CN 101758038B
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film
roller
changed course
roll
swing arm
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CN101758038A (en
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王亚江
宋建林
郭连元
刘勋
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Abstract

本发明公开了一种塑料薄膜清洗烘干一体机,为解决现有技术中资源浪费等问题而发明。本发明包括薄膜输送装置,设于薄膜两侧的喷淋刷洗装置、滤水装置、烘干结构、薄膜保护液结构和折叠装置,喷淋刷洗装置包括相对设置在薄膜两侧的淋水板及设在淋水板下方薄膜两侧的对辊式毛刷辊,毛刷辊在电机驱动下相对反向转动,折叠装置通过拨轴旋转与摆臂上端接触,使摆臂绕横向转轴在预定角度范围内摆动,拨轴与摆臂脱离后摆臂能通过设在横向转轴上的弹簧回位使设于横向转轴两端的摆臂下端之间的夹板内的薄膜输出端完成自动折叠。清洗宽超过四米的薄膜,结构简单,成本较低,清洗烘干后薄膜能达到与新膜光合作用同等效果。

Figure 201010000703

The invention discloses a plastic film washing and drying integrated machine, which is invented to solve the problems of resource waste and the like in the prior art. The invention comprises a film conveying device, a spraying and scrubbing device, a water filtering device, a drying structure, a film protection liquid structure and a folding device arranged on both sides of the film, and the spraying and scrubbing device includes a water spraying plate and a The double-roller brush rollers are installed on both sides of the film under the water spray plate. The brush rollers rotate in opposite directions under the drive of the motor. Swing within the range, after the dial shaft and the swing arm are separated, the swing arm can return to the original position through the spring arranged on the horizontal shaft so that the film output end in the splint between the lower ends of the swing arm at both ends of the horizontal shaft can be automatically folded. Cleaning the film with a width of more than four meters has a simple structure and low cost. After cleaning and drying, the film can achieve the same photosynthesis effect as the new film.

Figure 201010000703

Description

Plastic film cleaning drying integral machine
Technical field
The present invention relates to a kind of plastic film cleaning drying integral machine, particularly be used for the plastic film cleaning drying integral machine of hot house.
Background technology
The use of hot house is promoted with popularizing to be familiar with since the eighties and to begin, along with the domestic market to the sharp increase of demand and improving constantly such as vegetables, meat, fowl, egg, fruit to its quality requirements, hot house is with its unprecedented speed fast development, according to the statistics made by the departments concerned, whole nation greenhouse gardening area is up to 3,000,000 hectares, and with annual 15% speed rapid growth.In recent years, build booth and start, yet the film of the main consumptive material of conduct has caused a large amount of wastings of resources but because of cleaning the general disposable use of difficulty in whole nation bombing formula.
Summary of the invention
In order to overcome above-mentioned defective, the object of the present invention is to provide a kind of simple in structure, cost is lower, the plastic film cleaning drying integral machine that economizes on resources.
In order to achieve the above object, plastic film cleaning drying integral machine of the present invention, by constituting with the lower part:
Conveying device: comprise backing roll that is arranged on the film input and the drive roll that is arranged on the film output, be provided with some changed course rollers between drive roll and the backing roll, drive roll, changed course roller and backing roll are horizontally installed on the frame, at least the drive roll surface is provided with glue-line, and film twines successively and is located at backing roll, changed course roller and drive roll surface and carries to output from input with the rotation of drive roll;
Spraying brush cleaning device: the brush roll and a pair of shower plate that comprise at least one pair of relative horizontally set, described brush roll is separately positioned on film both sides and the relative backward rotation between two changed course rollers, described shower plate is separately positioned on the film both sides of brush roll top, described shower plate inside is provided with the cavity that is communicated with water inlet pipe, and the wall of described cavity is provided with hole for water spraying at the relative thin film location;
Water treatment plant: comprise at least one pair of wiper that is arranged between described spraying brush cleaning device and the drive roll, described wiper is oppositely arranged on the film both sides;
Protection liquid structure: be arranged between described water treatment plant and the drive roll, comprise the sparge pipe and the first, second, third changed course roller that are arranged on the frame, the line of the described three changed course roll shaft hearts is the inversion triangle, the 3rd changed course roller below that is positioned at the bottom is provided with accumulator tank, film is provided with around described three changed course roller surfaces and forms a dented space, and described sparge pipe places in the described dented space;
Folding device: comprise two swing arms that are arranged on the film output, described swing arm is connected with the drive roll central shaft by transmission device and is longitudinally reciprocating, be provided with horizontal clamping plate between the two swing arm lower ends, described film penetrates through drive roll and is arranged between the described horizontal clamping plate;
Drying structure: for being arranged on the some hot-air seasoning devices on the frame, described hot-air seasoning device is separately positioned between the drive roll and the first changed course roller, between the first changed course roller and the 3rd changed course roller, the 3rd changed course roller alters course between the roller with second and the changed course roller in the conveying device and second alters course between the roller.
Particularly, described folding device specifically comprises the driven shaft that is horizontally installed on the frame, radially outward be provided with dial axis along described driven shaft two ends, the support of described driven shaft below is provided with rotating shaft, described swing arm is separately positioned on described rotating shaft both sides, and described swing arm upper end is corresponding with described dial axis position; Described driven shaft is connected with described drive roll by transmission mechanism, be provided with return spring between described swing arm and the rotating shaft and make the swing arm predetermined oblique angle, rotating disk rotates under the effect of drive roll and transmission mechanism, in dial axis and the described swing arm end in contact and make swing arm around the shaft to counter-rotation to the predetermined angular and the return spring that stretches, swing arm disengages return under the effect of return spring with dial axis and its upper end.
Wherein, the changed course roller of nearly input below is provided with sump, and described shower plate is arranged on described sump top.
Further, the some scraping blades on described brush board constitute described wiper by brush board and vertically-arranged, and described scraping blade is made by plastic material.
Particularly, described brush roll top is provided with shower nozzle, and described shower nozzle is connected with water inlet pipe.
Wherein, described brush roll specifically is made of roller bearing and the some tufts brushes that are arranged on all sides of described roller bearing, one of them is the active roller bearing for described roller bearing, another is driven roller bearing, initiatively roller bearing one end is respectively arranged with belt pulley and driving gear, and driven roller bearing end is provided with the driven gear that is meshed with described driving gear, and drive motors is arranged on the frame, the output axle head is provided with main pulley, and described main pulley and the belt pulley that is arranged on the active roller bearing are provided with belt.
Further, changed course roller in the described conveying device is two, described brush roll is two pairs and is respectively first group and second group, wherein, the first group of brush roll initiatively gear outer end of roller bearing is provided with second main pulley, described second main pulley be located at described second group of brush roll and initiatively on the belt pulley on the roller bearing belt be set.
Described wiper is two pairs, and described wiper is the skin brush, all is arranged between the changed course roller of spraying brush cleaning device and nearly output.
Above-mentioned structure; greenhouse film to be cleaned is located at described backing roll; on changed course roller and the drive roll; be arranged in the clamping plate of swing arm lower end; rotate through drive unit effect drive roll; film is transmitted equably; in course of conveying through shower plate water spray be positioned at brush roll below it and rotate and clean; and after wiper will invest the water of film surface and wipe off; through the hot-air seasoning device its surface is dried; through first; two; three changed course rollers and sparge pipe spray protection liquid to the film upper surface; unnecessary protection liquid flows in the accumulator tank through the 3rd changed course roller of bottom; through the hot-air seasoning device its lower surface and upper surface are dried, the most folding uniformly after described folding device film output swings with swing arm.Can clean the plastic sheeting that the breadth width surpasses four meters, cleaning up rear film can reuse, can reach and the new equal effect of film photosynthesis, reduce the demand of plastic foil, save resource, environmental protection, clean the photosynthesis that crops, vegetables, fruit are improved in the back, the output of increase agricultural byproducts, the economic benefit that increases, reduce production costs, easy to operate.
Description of drawings
Fig. 1 is the structural representation of specific embodiments of the invention.
The specific embodiment
The present invention is described in more detail below in conjunction with drawings and Examples.
As shown in Figure 1, specific embodiments of the invention, plastic film cleaning drying integral machine, by constituting with the lower part:
Conveying device: comprise backing roll 2 that is arranged on the film input and the drive roll 14 that is arranged on the film output, be provided with at least two (being illustrated as two) changed course roller 31,32 between drive roll 14 and the backing roll 2, drive roll, changed course roller and backing roll is horizontally installed on the frame and the surface all is provided with glue-line (glue-line surface is big and have elasticity with film surface frictional force, being convenient to film carries), film twines successively and is located at backing roll, changed course roller and drive roll surface and carries to output from input with the rotation of drive roll;
Spraying brush cleaning device: comprise at least one pair of (being illustrated as two pairs) brush roll 5 and at least one pair of (being illustrated as two pairs) shower plate of horizontally set relatively, described brush roll is separately positioned on the film both sides between two changed course rollers respectively, relative backward rotation under the effect of drive motors, driving belt 21 and travelling gear 6, described shower plate is separately positioned on the film both sides on the brush roll, described shower plate inside is provided with the cavity that is communicated with water inlet pipe, and described cavity is disposed with a plurality of hole for water sprayings 7 along its length relative thin film location;
Water treatment plant: comprise at least one pair of wiper 9 that is arranged between described spraying brush cleaning device and the drive roll, described wiper is oppositely arranged on the film both sides;
Protection liquid structure: be arranged between described water treatment plant and the drive roll, comprise the sparge pipe 11 that is arranged on the frame and the first changed course roller 33, the second changed course roller 34, the 3rd changed course roller 35, the line of the described three changed course roll shaft hearts is the inversion triangle, the 3rd changed course roller below that is positioned at the bottom is provided with accumulator tank 12, film is provided with around described three changed course roller surfaces and forms a dented space, and described sparge pipe places in the described dented space;
Folding device: be arranged on described output, comprise the driven shaft that is horizontally installed on the frame, described driven spindle is provided with belt pulley 15, radially outward be provided with dial axis 16 along described axle two ends, the support of described driven shaft below is provided with rotating shaft, and described rotating shaft both sides are respectively arranged with swing arm 17, and described swing arm upper end is corresponding with described dial axis position, be provided with horizontal clamping plate between the two swing arm lower ends, wear film between the clamping plate; Described driven shaft is connected with described drive roll by the belt that is arranged on the belt pulley 15, be provided with return spring between described swing arm and the rotating shaft and make the swing arm predetermined oblique angle, rotating disk rotates under the effect of drive roll and transmission mechanism, in dial axis and the described swing arm end in contact and make swing arm around the shaft to counter-rotation to the predetermined angular and the return spring that stretches, swing arm disengages return under the effect of return spring with dial axis and its upper end;
Drying structure: for being arranged on the some hot-air seasoning devices 10 on the frame, described hot-air seasoning device is separately positioned between the drive roll 14 and the first changed course roller 33, between the first changed course roller 33 and the 3rd changed course roller 35, between the 3rd changed course roller 35 and the second changed course roller 34 and the roller 32 and second that alters course alter course between the roller 33.
Wherein, the changed course roller of described input below is provided with sump 22, and described shower plate is arranged on described sump top.Further, the some scraping blades on described brush board constitute described wiper by brush board and vertically-arranged, and described scraping blade is made by plastic material.Flushing film 1 to be cleaned is arranged on described changed course roller and the drive roll by described registration roller.Described brush roll top is provided with shower nozzle, and described shower nozzle is connected with water inlet pipe.Described brush roll specifically is made of roller bearing and the some tufts brushes that are arranged on all sides of described roller bearing, one of them is the active roller bearing for described roller bearing, another is driven roller bearing, initiatively roller bearing one end is respectively arranged with belt pulley and driving gear, driven roller bearing end is provided with the driven gear that is meshed with described driving gear, described drive motors is arranged on the frame, and the output axle head is provided with main pulley, and described main pulley and the belt pulley that is arranged on the active roller bearing are provided with belt.Described changed course roller is two, be changed course roller 31 and changed course roller 32 from bottom to top, described brush roll is two pairs, every pair is one group, be respectively first group and second group from bottom to top, wherein, the first group of brush roll initiatively gear outer end of roller bearing is provided with second main pulley, described second main pulley be located at described second group of brush roll and initiatively on the belt pulley on the roller bearing belt be set.Described wiper is two pairs, and every pair is one group, from preceding to after be the first wiper group, the second wiper group, all be arranged between described changed course roller and the drive roll.
Above-mentioned structure; greenhouse film to be cleaned from input successively through backing roll 2; changed course roller 31; first group of brush roll; second group of brush roll; shower plate; changed course roller 32; the first wiper group; the second wiper group; be arranged in behind the drive roll in the clamping plate of swing arm lower end; rotate through drive unit effect drive roll; film is transmitted equably; in course of conveying, spray water through shower plate; the first group of brush roll active roller bearing that is positioned at described shower plate below is provided with the first group of relative backward rotation of driven roller bearing from gear that meshes with described driving gear through chain transmission rotation and by the driving gear drive that is arranged on the one end under the driving effect of drive motors; described active roller bearing also drives its rotation by the belt that is connected with described second group of hairbrush active roller bearing; in like manner; second group of hairbrush active roller bearing drives the second group of relative backward rotation of driven roller bearing that is provided with the driven gear that meshes with described driving gear by the driving gear that is arranged on the one end; be arranged on described first; second initiatively all contacts with plastic sheeting with some tufts brushes rotation of all sides of driven roller bearing; drip water plate is arranged on described first group and low second group of brush roll top; beat equably in the film both sides along the water column that ejects in row's hole for water spraying of its width setting; fully clean the dirt of film surface through the twice hairbrush; for hairbrush is kept clean in working order; every group of brush roll top all is provided with the shower nozzle water spray so that the flushing hairbrush; film surface through rinsing well adheres to water layer; behind the changed course roller of transmission through being arranged on the frame top; wipe off through first group and the second group wiper water layer that it is surperficial that is oppositely arranged on the film both sides; in order to make film surface dryer and comfortableer; hot-air seasoning device (being illustrated as blower fan) is set the steam on its two surface is carried out drying; through first; two; three changed course rollers and sparge pipe spray protection liquid to the film upper surface; unnecessary protection liquid flows in the accumulator tank through the 3rd changed course roller of bottom; through the hot-air seasoning device its lower surface and upper surface are dried; enter in the clamping plate of folding device swing arm bottom through the drive roll output; be connected by chain-drive mechanism between the driven shaft that is arranged on swing arm top and the drive roll; the rotating disk that is arranged on described driven shaft two ends rotates with described driven shaft; be arranged on the moving circle of dial axis revolution on the described rotating disk in predetermined rotational angular range with described swing arm on end in contact; stir the swing arm winding and put the rotating shaft rotation of position at an upper portion thereof; thereby make the horizontal clamping plate swing that is arranged between the described two swing arm lower ends; the return spring that be arranged in described swing arm and the rotating shaft this moment is subjected to pulling force; when the rotation of band dial axis disengages with described swing arm upper end; swing arm to counter-rotation, is arranged on interior cleaning of horizontal clamping plate and the dry automatic reciprocating folding placement of film that finishes thereby make under the restoring force effect of return spring.The sump that is located at the bottom is used for the addle of cleaning film is discharged.Also be provided with on the frame of described drive roll top and limit roller 24, described qualification roller is arranged on the spiral lifting device 13, with described spiral lifting device 13 move up and down be convenient to install and adjustment and described drive roll between the gap, described film places described drive roll and limits between the roller.Sump 22 bottoms are provided with delivery port 23, and accumulator tank 12 bottoms are provided with refluxing opening 25, and the sewage after the sump 22 ccontaining cleanings is discharged through delivery port, and the unnecessary protection liquid of the accumulator tank 12 ccontaining film surfaces of flowing through is discharged by the refluxing opening of its bottom.
Above-mentioned structure, described drive roll and changed course roll shaft two ends are provided with bearing block respectively, be fixed on the frame, described brush roll, drip water plate and wiper are oppositely arranged on the plastic sheeting both sides respectively, gap between installing and adjust relatively for the ease of film, be positioned at film wherein brush roll, drip water plate and the wiper of a side adjustment structure can be set, be convenient to the adjusting play.In addition deviation correcting device can also be set, prevent film sideslip in course of conveying.The plastic sheeting that is suitable for width more than four meters.
The present invention is not limited to above-mentioned embodiment, no matter do any variation on its shape or structure, everyly utilizes above-mentioned all to be a kind of distortion of plastic film cleaning drying integral machine of the present invention, all should to think and drop within the protection domain of the present invention.

Claims (8)

1. a plastic film cleaning drying integral machine is characterized in that, by constituting with the lower part:
Conveying device: comprise backing roll that is arranged on the film input and the drive roll that is arranged on the film output, be provided with some changed course rollers between drive roll and the backing roll, drive roll, changed course roller and backing roll are horizontally installed on the frame, at least the drive roll surface is provided with glue-line, and film twines successively and is located at backing roll, changed course roller and drive roll surface and carries to output from input with the rotation of drive roll;
Spraying brush cleaning device: the brush roll and a pair of shower plate that comprise at least one pair of relative horizontally set, described brush roll is separately positioned on film both sides and the relative backward rotation between two changed course rollers, described shower plate is separately positioned on the film both sides of brush roll top, described shower plate inside is provided with the cavity that is communicated with water inlet pipe, and the wall of described cavity is provided with hole for water spraying at the relative thin film location;
Water treatment plant: comprise at least one pair of wiper that is arranged between described spraying brush cleaning device and the drive roll, described wiper is oppositely arranged on the film both sides;
Protection liquid structure: be arranged between described water treatment plant and the drive roll, comprise the sparge pipe and the first, second, third changed course roller that are arranged on the frame, the line of the described three changed course roll shaft hearts is the inversion triangle, the 3rd changed course roller below that is positioned at the bottom is provided with accumulator tank, film is provided with around described three changed course roller surfaces and forms a dented space, and described sparge pipe places in the described dented space;
Folding device: comprise two swing arms that are arranged on the film output, described swing arm is connected with the drive roll central shaft by transmission device and is longitudinally reciprocating, be provided with horizontal clamping plate between the two swing arm lower ends, described film penetrates through drive roll and is arranged between the described horizontal clamping plate;
Drying structure: for being arranged on the some hot-air seasoning devices on the frame, described hot-air seasoning device is separately positioned between the drive roll and the first changed course roller, between the first changed course roller and the 3rd changed course roller, the 3rd changed course roller alters course between the roller with second and the changed course roller in the conveying device and second alters course between the roller.
2. plastic film cleaning drying integral machine as claimed in claim 1, it is characterized in that, described folding device specifically comprises the driven shaft that is horizontally installed on the frame, radially outward be provided with dial axis along described driven shaft two ends, the support of described driven shaft below is provided with rotating shaft, described swing arm is separately positioned on described rotating shaft both sides, and described swing arm upper end is corresponding with described dial axis position; Described driven shaft is connected with described drive roll by transmission mechanism, be provided with return spring between described swing arm and the rotating shaft and make the swing arm predetermined oblique angle, rotating disk rotates under the effect of drive roll and transmission mechanism, in dial axis and the described swing arm end in contact and make swing arm around the shaft to counter-rotation to the predetermined angular and the return spring that stretches, swing arm disengages return under the effect of return spring with dial axis and its upper end.
3. plastic film cleaning drying integral machine as claimed in claim 2 is characterized in that, the changed course roller below of nearly input is provided with sump, and described sump bottom is provided with delivery port, and described shower plate is arranged on described sump top.
4. as claim 1 or 2 or 3 described plastic film cleaning drying integral machines, it is characterized in that the some scraping blades on described brush board constitute described wiper by brush board and vertically-arranged, described scraping blade is made by plastic material.
5. plastic film cleaning drying integral machine as claimed in claim 4 is characterized in that, described brush roll top is provided with shower nozzle, and described shower nozzle is connected with water inlet pipe.
6. plastic film cleaning drying integral machine as claimed in claim 5, it is characterized in that, described brush roll specifically is made of roller bearing and the some tufts brushes that are arranged on all sides of described roller bearing, one of them is the active roller bearing for described roller bearing, another is driven roller bearing, initiatively roller bearing one end is respectively arranged with belt pulley and driving gear, driven roller bearing end is provided with the driven gear that is meshed with described driving gear, drive motors is arranged on the frame, the output axle head is provided with main pulley, and described main pulley and the belt pulley that is arranged on the active roller bearing are provided with belt.
7. plastic film cleaning drying integral machine as claimed in claim 6, it is characterized in that, changed course roller in the described conveying device is two, described brush roll is two pairs and is respectively first group and second group, wherein, the first group of brush roll initiatively gear outer end of roller bearing is provided with second main pulley, described second main pulley be located at described second group of brush roll and initiatively on the belt pulley on the roller bearing belt be set.
8. as claim 1,2 or 3 described plastic film cleaning drying integral machines, it is characterized in that described wiper is two pairs, described wiper is the skin brush, all is arranged between the changed course roller of spraying brush cleaning device and nearly output.
CN2010100007036A 2010-01-14 2010-01-14 Plastic film washing and drying machine Expired - Fee Related CN101758038B (en)

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CN101758038B true CN101758038B (en) 2011-05-25

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US20080135061A1 (en) * 2006-12-07 2008-06-12 Millwood, Inc Pallet cleaning station and method
CN201098689Y (en) * 2007-10-31 2008-08-13 南通中利机电制造厂 Single aluminum foil cleaning device

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JPH0889920A (en) 1994-09-19 1996-04-09 Meiji Rubber & Chem Co Ltd Cleaning device for long-sized sheet surface
CN2568322Y (en) * 2002-09-23 2003-08-27 盘锦兴华机械厂 Cleaning dryer for glass
CN101164780A (en) * 2003-01-31 2008-04-23 精工爱普生株式会社 Electrically conductive material printing apparatus and printing mask cleaning method
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CN201098689Y (en) * 2007-10-31 2008-08-13 南通中利机电制造厂 Single aluminum foil cleaning device

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