CN101741041B - Transmission line deicer - Google Patents

Transmission line deicer Download PDF

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Publication number
CN101741041B
CN101741041B CN2010101046413A CN201010104641A CN101741041B CN 101741041 B CN101741041 B CN 101741041B CN 2010101046413 A CN2010101046413 A CN 2010101046413A CN 201010104641 A CN201010104641 A CN 201010104641A CN 101741041 B CN101741041 B CN 101741041B
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gear
cage
sun gear
deicing device
transmission line
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CN101741041A (en
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吴功平
肖华
李莹松
白玉成
严宇
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Guangdong Keystar Intelligence Robot Co ltd
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Wuhan University WHU
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Abstract

The invention provides a deicer. A current line patrol robot can be transformed into a deicing robot for a high-tension transmission line by directly arranging or equipping the deicer on the line patrol robot. In the invention, a milling cutter which is fixed on a planetary gear shaft is used for deicing. In the planetary gear transmission, the planetary gear shaft rotates around a shaft axis and a sun gear simultaneously, thereby realizing rotating deicing for transmission line. The invention has the advantages of good deicing effect, high efficiency and high safety.

Description

一种输电线除冰装置A power line deicing device

技术领域 technical field

本发明涉及一种输电线路检修装置,特别是一种输电线除冰装置。The invention relates to a power transmission line maintenance device, in particular to a power transmission line deicing device.

背景技术 Background technique

多年来,特别是2008年,很多地方架空输电线路在冬春季节因冰雨天气导致导(地)线覆冰,并相继发生了导线舞动造成导(地)线的断线、金具及杆塔损坏甚至倒塌等事故,造成大面积的停电,损失重大,并严重威胁电网的安全稳定运行。Over the years, especially in 2008, the overhead transmission lines in many places were covered with ice due to freezing rain in winter and spring, and lead (ground) wires were broken, hardware and towers were damaged due to conductor galloping. Even accidents such as collapses cause large-scale power outages, causing heavy losses and seriously threatening the safe and stable operation of the power grid.

目前国内的输电线路覆冰清除工作大多还采用人工除冰方法,采用人工用棒棍敲击或用步枪射击等方式除冰,这样需要较多人员投入和资源投入而且达不到所需要的效率,也很难保障除冰人员的生命安全。或者采用高压线融冰的方法,但是高压线融冰过于耗费能量,而应用机械方法除冰的能量消耗远小于大电流融冰。大电流融冰法效率较高,但耗资巨大,操作复杂,对系统安全有较大影响。At present, most of the deicing work on transmission lines in China still adopts manual deicing methods, such as tapping with sticks or shooting with rifles, etc., which requires more personnel and resource input and cannot achieve the required efficiency. , It is also difficult to guarantee the life safety of deicing personnel. Or adopt the method of melting ice with high-voltage lines, but melting ice with high-voltage lines consumes too much energy, and the energy consumption of applying mechanical methods to deicing is far less than that of high-current melting ice. The high-current ice-melting method has higher efficiency, but it is costly and complicated to operate, which has a great impact on system safety.

发明内容 Contents of the invention

本发明的目的在于提供一种输电线除冰装置,它不仅除冰效果好,效率高且安全性高。The object of the present invention is to provide a power line deicing device, which not only has good deicing effect, but also has high efficiency and high safety.

实现本发明目的的技术方案是:一种输电线除冰装置,包括扣合在输电线上的太阳轮、设置在太阳轮外且内壁为“O”形的外壳、沿太阳轮外壁圆周设置的保持架、与外壳顶部以及底部连接的壳盖、驱动电机以及减速器,其特征在于:包括2~4个行星齿轮轴,该行星齿轮轴一端连接有铣刀,另一端通过传动齿轮与电机齿轮轴连接并置于太阳轮与外壳之间的腔内,各行星齿轮轴沿太阳轮的圆周排布,电机齿轮轴的一端通过传动齿轮与外齿轮配合,所述的外齿轮、行星齿轮轴、太阳轮、保持架组成行星齿轮传动机构。The technical solution to achieve the purpose of the present invention is: a power line deicing device, including a sun gear fastened on the power line, an outer shell arranged outside the sun gear with an "O"-shaped inner wall, and a sun gear set along the outer wall of the sun gear. The cage, the shell cover connected to the top and bottom of the shell, the driving motor and the reducer are characterized in that: it includes 2 to 4 planetary gear shafts, one end of the planetary gear shaft is connected with a milling cutter, and the other end is connected to the motor gear through the transmission gear. The shafts are connected and placed in the cavity between the sun gear and the housing. The planetary gear shafts are arranged along the circumference of the sun gear. One end of the motor gear shaft cooperates with the external gear through the transmission gear. The external gear, planetary gear shaft, The sun gear and the cage form a planetary gear transmission mechanism.

而且所述的外齿轮左右两侧对称布置了一对外齿轮滚轮,该外齿轮滚轮通过轴承连接在外壳的内壁上,外齿轮与外齿轮滚轮的接触面为锥形,且外齿轮滚轮的锥顶重合在外齿轮轴线上。Moreover, a pair of outer gear rollers are symmetrically arranged on the left and right sides of the outer gear, and the outer gear rollers are connected to the inner wall of the housing through bearings. The contact surface between the outer gear and the outer gear rollers is conical, and the cone top of the outer gear rollers Coincident on the axis of the external gear.

而且有后盖设置在该输电线除冰装置的一端,该后盖的一端连接在太阳轮的外壁上,另一端与外壳连接。And a back cover is arranged on one end of the power line deicing device, one end of the back cover is connected to the outer wall of the sun gear, and the other end is connected to the shell.

保持架的一端通过挡板与外壳连接,另一端通过保持架滚轮与后盖的内壁配合,挡板与保持架的接触面上具有槽,有滚珠设置在该槽内,保持架滚轮与后盖内壁的接触面为锥形,保持架滚轮的锥顶重合在太阳轮轴线上。One end of the cage is connected to the shell through the baffle, and the other end is matched with the inner wall of the back cover through the rollers of the cage. There is a groove on the contact surface between the baffle and the cage, and balls are arranged in the groove. The rollers of the cage and the back cover The contact surface of the inner wall is conical, and the top of the cone of the cage roller coincides with the axis of the sun gear.

而且行星齿轮轴上对称布置了三对轴承,内侧的一对轴承与外齿轮配合,中间的一对轴承与太阳轮配合,外侧的一对轴承与保持架配合。And three pairs of bearings are symmetrically arranged on the planetary gear shaft, the inner pair of bearings cooperates with the outer gear, the middle pair of bearings cooperates with the sun gear, and the outer pair of bearings cooperates with the cage.

而且所述的太阳轮、保持架、外壳、后盖均由上下两部分扣合而成,并通过定位销分别连接。Moreover, the sun gear, the cage, the shell and the rear cover are all formed by fastening the upper and lower parts, and are respectively connected by positioning pins.

而且驱动电机通过盖板连接在外壳上。Moreover, the drive motor is connected to the shell through the cover plate.

本发明的优点在于:1.用铣刀对输电线除冰,效果好。2.随检修机器人在输电线上行走,效率高。3.全程无需人工操作,安全性能好,除冰成本低。The advantages of the present invention are: 1. Deicing power lines with a milling cutter has good effect. 2. Walking on the transmission line with the maintenance robot, the efficiency is high. 3. No manual operation is required in the whole process, the safety performance is good, and the deicing cost is low.

附图说明 Description of drawings

图1是除冰装置的主视图。Fig. 1 is a front view of the deicing device.

图2是除冰装置左视图。Fig. 2 is a left side view of the deicing device.

图3是图2中A-A剖视图。Fig. 3 is a sectional view of A-A in Fig. 2 .

图4是除冰装置的传动示意图。Fig. 4 is a schematic diagram of the transmission of the deicing device.

图5是外齿轮滚轮示意图。Fig. 5 is a schematic diagram of an external gear roller.

图6是是除冰装置右视图。Fig. 6 is a right side view of the deicing device.

图7是铣刀与行星齿轮轴的连接示意图。Fig. 7 is a schematic diagram of the connection between the milling cutter and the planetary gear shaft.

图8是保持架的局部结构示意图。Fig. 8 is a schematic diagram of a partial structure of the cage.

图9是除冰装置使用状态参考图。Fig. 9 is a reference diagram of the use state of the deicing device.

具体实施方式 Detailed ways

图中1.铣刀。2.行星齿轮轴。3.外壳。4.壳盖。5.太阳轮。6.外齿轮。7.保持架。8.后盖。9.挡板。10.电机齿轮轴。11.盖板。12.驱动电机。13.外齿轮滚轮。15.保持架滚轮。16.定位销。17滚珠。18连接板。19沿输电线路行走的机器人。20.输电线。Figure 1. Milling cutter. 2. Planetary gear shaft. 3. Shell. 4. Shell cover. 5. Sun wheel. 6. External gear. 7. Cage. 8. Back cover. 9. Baffle. 10. Motor gear shaft. 11. Cover plate. 12. Drive motor. 13. External gear roller. 15. Cage rollers. 16. Locating pins. 17 balls. 18 connection plates. 19 Robots walking along transmission lines. 20. Power lines.

结合图1~10以下将结合实施例对本发明做进一步说明。The present invention will be further described in conjunction with the following embodiments in conjunction with FIGS. 1 to 10 .

本发明涉及一种输电线路检修装置,特别是一种输电线除冰装置,包括扣合在输电线20上的太阳轮5、设置在太阳轮5外且内壁为“O”形的外壳3、沿太阳轮5外壁圆周设置的保持架7、与外壳3顶部以及底部连接的壳盖4、驱动电机12以及减速器,其特征在于:包括2~4个行星齿轮轴2,该行星齿轮轴2一端连接有铣刀1,另一端通过传动齿轮与电机齿轮轴10连接并置于太阳轮5与外壳3之间的腔内,各行星齿轮轴2沿太阳轮5的圆周排布,电机齿轮轴10的一端通过传动齿轮与外齿轮6配合,所述的外齿轮6、行星齿轮轴2、太阳轮5、保持架7组成行星齿轮传动机构。The present invention relates to a power transmission line maintenance device, especially a power transmission line deicing device, which includes a sun gear 5 fastened on the power transmission line 20, a casing 3 arranged outside the sun gear 5 and having an "O"-shaped inner wall, The cage 7 arranged along the circumference of the outer wall of the sun gear 5, the casing cover 4 connected to the top and bottom of the casing 3, the drive motor 12 and the reducer are characterized in that they include 2 to 4 planetary gear shafts 2, and the planetary gear shafts 2 One end is connected with a milling cutter 1, and the other end is connected with the motor gear shaft 10 through the transmission gear and placed in the cavity between the sun gear 5 and the casing 3. The planetary gear shafts 2 are arranged along the circumference of the sun gear 5, and the motor gear shaft One end of 10 cooperates with the external gear 6 through the transmission gear, and the external gear 6, the planetary gear shaft 2, the sun gear 5 and the cage 7 form a planetary gear transmission mechanism.

工作时将输电线除冰装置通过连接板18与沿输电线路行走的机器人19连接,输电线除冰装置即可在沿输电线路行走的机器人19的带动下沿输电线行走。太阳轮5、行星轮齿轮轴2、外齿轮6、电机齿轮轴10形成行星齿轮传动,工作时太阳轮5相对于输电线20轴向静止,驱动电机12驱动电机齿轮轴10转动,并通过电机齿轮轴10、传动齿轮、外齿轮6、行星齿轮轴2将动力传导至铣刀1,使得铣刀1在自转的同时绕太阳轮5公转。这样一来铣刀1即可将输电线上的覆冰清除。铣刀1和输电线20之间应当留有一定的安全间隙,保证除冰过程中铣刀1不会损坏输电线20。所述的沿输电线路行走的机器人19可以选用专利号为:200410061316.8,名称为:一种沿架空高压输电线路行驶的机器人,申请日为:2004.12.10日的发明中所记载的机器人。During work, the power line deicing device is connected with the robot 19 walking along the power line through the connecting plate 18, and the power line deicing device can walk along the power line under the drive of the robot 19 walking along the power line. The sun gear 5, the planetary gear shaft 2, the external gear 6, and the motor gear shaft 10 form a planetary gear transmission. During operation, the sun gear 5 is axially stationary relative to the power line 20, and the drive motor 12 drives the motor gear shaft 10 to rotate, and the motor gear shaft 10 rotates through the motor. The gear shaft 10, transmission gear, external gear 6, and planetary gear shaft 2 transmit power to the milling cutter 1, so that the milling cutter 1 revolves around the sun gear 5 while rotating. In this way, the milling cutter 1 can remove the icing on the transmission line. A certain safety gap should be left between the milling cutter 1 and the transmission line 20 to ensure that the milling cutter 1 will not damage the transmission line 20 during the deicing process. The robot 19 that walks along the transmission line can be selected from the patent No.: 200410061316.8, the name is: a robot that travels along the overhead high-voltage transmission line, and the application date is: the robot recorded in the invention on December 10, 2004.

而且所述的外齿轮6左右两侧对称布置了一对外齿轮滚轮13,该外齿轮滚轮13通过轴承连接在外壳3的内壁上,外齿轮6与外齿轮滚轮13的接触面为锥形,且外齿轮滚轮13的锥顶重合在外齿轮轴线上。Moreover, a pair of outer gear rollers 13 are symmetrically arranged on the left and right sides of the outer gear 6, and the outer gear rollers 13 are connected to the inner wall of the housing 3 through bearings. The contact surface between the outer gear 6 and the outer gear rollers 13 is tapered, and The cone top of external gear roller 13 coincides on the external gear axis.

在外齿轮6左右两侧对称布置一对外齿轮滚轮13,对外齿轮6定位,使其在转动时不会上下攒动。A pair of outer gear rollers 13 are arranged symmetrically on the left and right sides of the outer gear 6, and the outer gear 6 is positioned so that it will not move up and down when rotating.

进一步的技术方案可以是有后盖8设置在该输电线除冰装置的一端,该后盖8的一端连接在太阳轮5的外壁上,另一端与外壳3连接。A further technical solution may be that a rear cover 8 is arranged at one end of the power line deicing device, one end of the rear cover 8 is connected to the outer wall of the sun gear 5 , and the other end is connected to the casing 3 .

后盖8对输电线除冰装置进行密封,使其内部保持相对密闭的环境,不会应为雨雪天气而影响其使用效果。The back cover 8 seals the power line deicing device, so that the inside keeps a relatively airtight environment, and its use effect cannot be affected by rain or snow.

而且保持架7的一端通过挡板9与外壳连接,另一端通过保持架滚轮15与后盖8的内壁配合,挡板9与保持架7的接触面上具有槽,有滚珠17设置在该槽内,保持架滚轮15与后盖8内壁的接触面为锥形,保持架滚轮15的锥顶重合在太阳轮5轴线上。And one end of the retainer 7 is connected to the shell through the baffle 9, and the other end is matched with the inner wall of the back cover 8 through the retainer roller 15. There is a groove on the contact surface between the baffle 9 and the retainer 7, and a ball 17 is arranged in the groove. Inside, the contact surface between the cage roller 15 and the inner wall of the back cover 8 is conical, and the cone top of the cage roller 15 coincides with the axis of the sun gear 5 .

保持架7用来对设于其上的行星齿轮轴2定位。The cage 7 is used for positioning the planetary gear shaft 2 provided thereon.

保持架滚轮15与后盖8上部的接触面是锥形结构,且保持两个锥形结构的锥顶重合且重合点在太阳轮5的中心轴上,保持架滚轮15随保持架7绕太阳轮5公转时保持架滚轮15和后盖8之间的摩擦为滚动摩擦,有效的减少摩擦系数,延长其使用寿命。The contact surface between the cage roller 15 and the upper part of the back cover 8 is a conical structure, and the tops of the two conical structures are kept coincident and the coincident point is on the central axis of the sun gear 5. The cage roller 15 follows the cage 7 around the sun. When the wheel 5 revolves, the friction between the cage roller 15 and the back cover 8 is rolling friction, which effectively reduces the coefficient of friction and prolongs its service life.

而且行星齿轮轴2上对称布置了三对轴承,内侧的一对轴承与外齿轮6配合,中间的一对轴承与太阳轮5配合,外侧的一对轴承与保持架7配合。And three pairs of bearings are symmetrically arranged on the planetary gear shaft 2 , the inner pair of bearings cooperates with the external gear 6 , the middle pair of bearings cooperates with the sun gear 5 , and the outer pair of bearings cooperates with the cage 7 .

各轴承的内齿圈均与行星齿轮轴2配合,外齿圈与各自对应的工件相配合。The inner ring gears of each bearing are matched with the planetary gear shaft 2, and the outer ring gears are matched with respective corresponding workpieces.

进一步的技术方案也可以是所述的太阳轮5、保持架7、外壳3、后盖8均由上下两部分扣合而成,并通过定位销分别连接。A further technical solution may also be that the sun gear 5, the cage 7, the casing 3, and the rear cover 8 are all snapped together by upper and lower parts, and are respectively connected by positioning pins.

各个主要构件由上下两部分扣合而成,安装、拆卸方便,出现故障也便于检修。Each main component is made of upper and lower parts snapped together, easy to install and disassemble, and easy to repair in case of failure.

而且驱动电机12通过盖板11连接在外壳3上。Moreover, the driving motor 12 is connected to the casing 3 through the cover plate 11 .

驱动电机12的动力经减速后从电机齿轮轴10输出。The power of the drive motor 12 is output from the motor gear shaft 10 after deceleration.

Claims (7)

1.一种输电线除冰装置,包括扣合在输电线上的太阳轮、设置在太阳轮外且内壁为“O”形的外壳、沿太阳轮外壁圆周设置的保持架、与外壳顶部以及底部连接的壳盖、驱动电机以及减速器,其特征在于:包括2~4个行星齿轮轴,该行星齿轮轴一端连接有铣刀,另一端通过传动齿轮与电机齿轮轴连接并置于太阳轮与外壳之间的腔内,各行星齿轮轴沿太阳轮的圆周排布,电机齿轮轴的一端通过传动齿轮与外齿轮配合,所述的外齿轮、行星齿轮轴、太阳轮、保持架组成行星齿轮传动机构。1. A transmission line de-icing device, comprising a sun gear fastened on the transmission line, an outer casing with an "O" shape on the inner wall, a cage arranged along the circumference of the outer wall of the sun gear, and the top of the casing and The shell cover connected to the bottom, the driving motor and the reducer are characterized in that it includes 2 to 4 planetary gear shafts, one end of the planetary gear shaft is connected with a milling cutter, and the other end is connected with the motor gear shaft through the transmission gear and placed on the sun gear In the cavity between the planetary gear and the shell, the planetary gear shafts are arranged along the circumference of the sun gear, and one end of the motor gear shaft cooperates with the external gear through the transmission gear. The external gear, the planetary gear shaft, the sun gear and the cage form a planet Gear transmission mechanism. 2.根据权利要求1所述的一种输电线除冰装置,其特征在于:所述的外齿轮左右两侧对称布置了一对外齿轮滚轮,该外齿轮滚轮通过轴承连接在外壳的内壁上,外齿轮与外齿轮滚轮的接触面为锥形,且外齿轮滚轮的锥顶重合在外齿轮轴线上。2. A power line deicing device according to claim 1, characterized in that: a pair of outer gear rollers are symmetrically arranged on the left and right sides of the outer gear, and the outer gear rollers are connected to the inner wall of the housing through bearings, The contact surface of the external gear and the external gear roller is conical, and the cone top of the external gear roller is coincident on the axis of the external gear. 3.根据权利要求1所述的一种输电线除冰装置,其特征在于:有后盖设置在该输电线除冰装置的一端,该后盖的一端连接在太阳轮的外壁上,另一端与外壳连接。3. A power line deicing device according to claim 1, characterized in that: a back cover is arranged on one end of the power line deicing device, one end of the back cover is connected to the outer wall of the sun gear, and the other end is Connect with the shell. 4.根据权利要求1所述的一种输电线除冰装置,其特征在于:保持架的一端通过挡板与外壳连接,另一端通过保持架滚轮与后盖的内壁配合,挡板与保持架的接触面上具有槽,有滚珠设置在该槽内,保持架滚轮与后盖内壁的接触面为锥形,保持架滚轮的锥顶重合在太阳轮轴线上。4. A transmission line deicing device according to claim 1, characterized in that: one end of the cage is connected to the shell through a baffle, the other end is matched with the inner wall of the rear cover through the cage roller, and the baffle and the cage There is a groove on the contact surface, and balls are arranged in the groove. The contact surface between the cage roller and the inner wall of the back cover is tapered, and the cone top of the cage roller coincides with the axis of the sun gear. 5.根据权利要求1所述的一种输电线除冰装置,其特征在于:行星齿轮轴上对称布置了三对轴承,内侧的一对轴承与外齿轮配合,中间的一对轴承与太阳轮配合,外侧的一对轴承与保持架配合。5. A transmission line deicing device according to claim 1, characterized in that three pairs of bearings are symmetrically arranged on the planetary gear shaft, the inner pair of bearings cooperates with the outer gear, and the middle pair of bearings cooperates with the sun gear Fitting, the outer pair of bearings fits into the cage. 6.根据权利要求1或3或4所述的一种输电线除冰装置,其特征在于:所述的太阳轮、保持架、外壳、后盖均由上下两部分扣合而成,并通过定位销分别连接。6. A transmission line deicing device according to claim 1, 3 or 4, characterized in that: the sun gear, the cage, the casing, and the rear cover are all buckled together by upper and lower parts, and passed through The positioning pins are connected separately. 7.根据权利要求1所述的一种输电线除冰装置,其特征在于:驱动电机通过盖板连接在外壳上。7. The power line deicing device according to claim 1, characterized in that the driving motor is connected to the casing through a cover plate.
CN2010101046413A 2010-01-29 2010-01-29 Transmission line deicer Active CN101741041B (en)

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Publication number Priority date Publication date Assignee Title
CN103117525B (en) * 2013-02-04 2015-12-02 李海龙 A kind of built on stilts power transmission and distribution cable effectively power deicer
CN103406579B (en) * 2013-03-18 2016-06-29 郑志明 Multitool bluk recombination milling head
CN103972815B (en) * 2014-04-29 2017-02-08 国网河南许昌县供电公司 Unmanned and automatic power transmission line cleaning device
CN104682309B (en) * 2015-03-02 2017-05-03 江南大学 Suspended high-voltage line deicing device
PL233131B1 (en) * 2017-09-22 2019-09-30 Univ Warminsko Mazurski W Olsztynie Device for manual deicing of electric tramway traction
CN109212383B (en) * 2018-10-31 2020-12-22 广西电网有限责任公司电力科学研究院 High-voltage line inspection device based on GPS
CN109212380B (en) * 2018-10-31 2020-12-29 刘建明 High-voltage line cycle inspection device based on GPS
CN109212382B (en) * 2018-10-31 2020-11-27 国网河南省电力公司商丘供电公司 A GPS inspection device for high-voltage lines
CN110924300A (en) * 2019-12-10 2020-03-27 中国科学院深圳先进技术研究院 Deicing robot
CN118659290B (en) * 2024-08-19 2024-10-25 国网山东省电力公司莘县供电公司 Cable deicing device for power distribution network

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