CN101716904B - Dry ice cleaning vehicle of electrical equipment external insulation - Google Patents
Dry ice cleaning vehicle of electrical equipment external insulation Download PDFInfo
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- CN101716904B CN101716904B CN2009102217290A CN200910221729A CN101716904B CN 101716904 B CN101716904 B CN 101716904B CN 2009102217290 A CN2009102217290 A CN 2009102217290A CN 200910221729 A CN200910221729 A CN 200910221729A CN 101716904 B CN101716904 B CN 101716904B
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Abstract
电气设备外绝缘的干冰清洗车,属于电气设备外绝缘的清洗设备。车体(8)上固定有升降机(7),升降机(7)的顶端设置有升降平台(3),升降平台(3)上设置有绝缘伸缩臂(2),绝缘伸缩臂(2)的伸缩端连接有干冰颗粒自动轨道喷头组件(1),干冰输送装置(4)上的干冰输送绝缘管道(4-1)与干冰颗粒自动轨道喷头组件(1)上的喷头(1-8)相连通。结构紧凑,对被清洗物的包容面积较大,基本无清洗死角,一次清洗面大,清洗质量高,操作方便,除污效率高。特别适于垂直布置的圆柱形绝缘设备如绝缘子或套管的清洗作业。可以作为安全电力生产、保障电力供应的高效清洗设备,具有很好的社会效益和经济效益。
The utility model relates to a dry ice cleaning vehicle for external insulation of electrical equipment, which belongs to cleaning equipment for external insulation of electrical equipment. The car body (8) is fixed with a lift (7), the top of the lift (7) is provided with a lifting platform (3), the lifting platform (3) is provided with an insulating telescopic arm (2), and the telescopic extension of the insulating telescopic arm (2) The dry ice particle automatic track sprinkler assembly (1) is connected to the end, and the dry ice conveying insulating pipe (4-1) on the dry ice delivery device (4) is connected with the sprinkler head (1-8) on the dry ice particle automatic track sprinkler assembly (1) . The structure is compact, the area to be cleaned is large, there is basically no cleaning dead angle, the cleaning area is large at one time, the cleaning quality is high, the operation is convenient, and the decontamination efficiency is high. Especially suitable for cleaning vertically arranged cylindrical insulating equipment such as insulators or bushings. It can be used as an efficient cleaning equipment for safe power production and guaranteed power supply, and has good social and economic benefits.
Description
技术领域technical field
本发明涉及一种用于电气设备外绝缘的清洗装置,具体来说是一种电气设备外绝缘的干冰清洗车。The invention relates to a cleaning device for external insulation of electrical equipment, in particular to a dry ice cleaning vehicle for external insulation of electrical equipment.
背景技术Background technique
电气设备的污闪是指电气设备绝缘表面附着的污秽物在潮湿条件下,其可溶物质逐渐溶于水,在绝缘表面形成一层导电膜,使绝缘子的绝缘水平大大降低,在电场作用下出现的强烈放电现象。尽管现有的防污措施较多,如采用防污绝缘子、调爬、增加绝缘子片数等,但处于污秽地区的电气设备在恶劣气候下,其绝缘极易被击穿,从而发生污闪事故,严重时会影响电气设备的安全运行,给电力系统带来不必要的损失。Pollution flashover of electrical equipment refers to the fact that the soluble substances of the dirt attached to the insulating surface of electrical equipment gradually dissolve in water under humid conditions, forming a conductive film on the insulating surface, which greatly reduces the insulation level of the insulator. A strong discharge phenomenon occurs. Although there are many existing anti-pollution measures, such as the use of anti-pollution insulators, anti-climbing, and increasing the number of insulators, etc., the insulation of electrical equipment in polluted areas is easily broken down in harsh weather, resulting in pollution flashover accidents , In severe cases, it will affect the safe operation of electrical equipment and bring unnecessary losses to the power system.
随着社会工业化的日益发展,电力系统的安全正常运行越来越重要,由于电力系统的污闪故障会给用户带来停工、停产,甚至发生严重事故,造成重大经济损失和社会影响。因此,电气设备防污闪就显得非常重要,防污闪的措施很多,传统的方法是春秋两季的停电清扫,采用硅油、硅脂等涂料,增加外绝缘的爬电比距,近年的有使用增爬裙、使用PRTV涂料、以及带电水冲洗等。但是这种清洗方式成本高,操作步骤繁琐,清洗介质对设备的机械损伤和化学腐蚀很严重,对电气设备的影响较大。With the increasing development of social industrialization, the safe and normal operation of the power system is becoming more and more important. Due to the pollution flashover failure of the power system, it will bring shutdowns, production shutdowns, and even serious accidents to users, causing major economic losses and social impacts. Therefore, anti-pollution flashover of electrical equipment is very important. There are many anti-pollution flashover measures. The traditional method is to clean the power outage in spring and autumn, and use silicone oil, silicone grease and other coatings to increase the creepage ratio of the external insulation. In recent years, there are Use climbing skirts, use PRTV paint, and electrified water flushing, etc. However, this cleaning method is costly, and the operation steps are cumbersome. The mechanical damage and chemical corrosion of the cleaning medium are very serious to the equipment, and have a great impact on the electrical equipment.
干冰清污技术是将液态二氧化碳通过干冰制冰机制成干冰颗粒或干冰方块,并研磨成细粉后通过喷射清洗装置与压缩空气混合喷射到被清洗物体表面,利用固体干冰颗粒高速运动产生的冲击力,结合干冰本身温度低以及升华所产生的热力膨胀,使绝缘清洗表面的结垢、油污、残留杂质迅速被剥离清除。Dry ice decontamination technology is to make liquid carbon dioxide into dry ice particles or dry ice cubes through a dry ice machine, and grind them into fine powder, then spray them onto the surface of the object to be cleaned through a jet cleaning device mixed with compressed air, using the impact generated by the high-speed movement of solid dry ice particles Combined with the low temperature of dry ice itself and the thermal expansion caused by sublimation, the scaling, oil stains and residual impurities on the insulating cleaning surface are quickly stripped and removed.
中国专利公告号:CN 2813125Y,公开日:2006年9月6日,实用新型名称《干冰清洗机》,其结构包括干冰供给车和清洗喷枪,干冰供给车的出冰口连接清洗喷枪的干冰管,压缩空气管连接高压空气供给设备。Chinese patent announcement number: CN 2813125Y, public date: September 6, 2006, utility model name "dry ice blasting machine", its structure includes a dry ice supply vehicle and a cleaning spray gun, the ice outlet of the dry ice supply vehicle is connected to the dry ice pipe of the cleaning spray gun , the compressed air pipe is connected to the high-pressure air supply equipment.
中国专利公开号:CN101480651A,公开日:2009年7月15日,发明名称《电气设备外绝缘的清洗系统》,提出了干冰颗粒喷头,绝缘可调支架,干冰输送绝缘管道,干冰输送装置,空气压缩机,空气干燥机前后依次连接,干冰颗粒喷头,绝缘可调支架,绝缘支架调节管,支架调节动力装置前后依次连接的技术方案。Chinese Patent Publication No.: CN101480651A, Publication Date: July 15, 2009, the title of the invention is "Cleaning System for External Insulation of Electrical Equipment", which proposes a dry ice particle nozzle, an insulating adjustable bracket, a dry ice conveying insulating pipeline, a dry ice conveying device, an air The compressor, the air dryer are connected in sequence, the dry ice particle sprinkler, the insulating adjustable bracket, the insulating bracket adjusting tube, and the bracket adjusting power unit are connected in sequence.
上述两项技术方案均能实现对电气设备的带电在线清洗,对临近电气设备不会带来电气安全问题。但上述技术方案中清洗喷枪或干冰颗粒喷头的运动方式单一,自由度小,只能对外绝缘体进行单面的清洗,特别是上述喷枪或喷头无法围绕外绝缘体作圆周运动,清洗死角大,若通过整机运动的方式来消除死角,不仅要受环境条件限制,操作极不方便,而且清洗的时间较长,清洗的工效极低,清洗质量也难以保证。Both of the above two technical solutions can realize live online cleaning of electrical equipment, and will not cause electrical safety problems to adjacent electrical equipment. However, in the above-mentioned technical scheme, the movement mode of the cleaning spray gun or the dry ice particle spray head is single, and the degree of freedom is small, and only one side of the external insulator can be cleaned. The method of moving the whole machine to eliminate the dead angle is not only limited by the environmental conditions, the operation is extremely inconvenient, but also the cleaning time is long, the cleaning efficiency is extremely low, and the cleaning quality is difficult to guarantee.
发明内容Contents of the invention
本发明的目的是针对现有干冰清洗装置的喷枪或喷头运动方式单一,自由度小,清洗死角大,清洗工效和质量较低的缺陷和不足,提供一种电气设备外绝缘的干冰清洗车高效可靠,能实现对绝缘套管、绝缘支柱或架空输电线路绝缘子进行带电清洗的干冰清洗车。The purpose of the present invention is to provide a dry ice cleaning vehicle with external insulation of electrical equipment for the defects and shortcomings of the existing dry ice cleaning device, such as single movement mode, small degree of freedom, large cleaning dead angle, and low cleaning efficiency and quality. Reliable dry ice cleaning vehicle capable of live cleaning of insulating bushings, insulating pillars or overhead transmission line insulators.
为实现上述目的,本发明的技术解决方案是:电气设备外绝缘的干冰清洗车,包括车体和固定在车体上的干冰输送装置,所述的车体上固定有升降机,升降机的顶端设置有升降平台,升降平台上设置有绝缘伸缩臂,绝缘伸缩臂的伸缩端连接有干冰颗粒自动轨道喷头组件,所述干冰输送装置上的干冰输送绝缘管道与干冰颗粒自动轨道喷头组件上的喷头相连通;In order to achieve the above object, the technical solution of the present invention is: a dry ice cleaning vehicle with external insulation for electrical equipment, including a vehicle body and a dry ice delivery device fixed on the vehicle body, a lift is fixed on the vehicle body, and the top of the lift is set There is a lifting platform, and an insulating telescopic arm is arranged on the lifting platform, and the telescopic end of the insulating telescopic arm is connected with a dry ice particle automatic track sprinkler assembly, and the dry ice conveying insulating pipeline on the dry ice delivery device is connected with the sprinkler on the dry ice particle automatic track sprinkler assembly Pass;
所述的干冰颗粒自动轨道喷头组件包括气动马达,槽形支架,压轮组,轨道托架,半圆周轨道,喷头,所述槽形支架的槽口水平布置,槽形支架槽底侧的外部与绝缘伸缩臂的伸缩端固定连接,所述的气动马达经螺栓组固定在槽形支架上槽板的外壁上,所述槽形支架的内壁上经支架螺栓组固定有轨道托架,轨道托架上对应半圆周轨道设置有压轮组,压轮组上对应半圆周轨道均设置有压轮,压轮与半圆周轨道的轨面滚动接触,半圆周轨道的两端均安装有喷头,所述气动马达的输出端伸入槽形支架上槽板的内壁中,且在气动马达的输出端固定有链轮或齿轮,所述半圆周轨道外侧壁的弧长方向上设置有弯板链条或弧形齿条,所述的链轮与弯板链条相啮合,或者所述的齿轮与弧形齿条相啮合。The dry ice particle automatic track sprinkler assembly includes an air motor, a trough bracket, a pressure wheel set, a track bracket, a semi-circular track, and a sprinkler head. The slots of the trough bracket are arranged horizontally, and the outside It is fixedly connected with the telescopic end of the insulating telescopic arm, the air motor is fixed on the outer wall of the groove plate on the groove-shaped bracket through a bolt group, and the rail bracket is fixed on the inner wall of the groove-shaped bracket through the bracket bolt group, and the rail bracket The frame is provided with a pressure roller set corresponding to the semicircular track, and the corresponding semicircular track is provided with a pressure roller on the press wheel set, and the pressure roller is in rolling contact with the rail surface of the semicircular track. The output end of the air motor extends into the inner wall of the upper groove plate of the groove-shaped bracket, and a sprocket or gear is fixed on the output end of the air motor, and a curved plate chain or The arc-shaped rack, the sprocket is meshed with the bent plate chain, or the gear is meshed with the arc-shaped rack.
所述的喷头固定在摆动气缸的输出轴上,摆动气缸与气缸的伸缩端均固定在气缸底座上,气缸底座固定在前直线导轨上,前直线导轨与前导轨滑座滑动配合,前导轨滑座以及气缸的缸座均固定在导轨底座上,导轨底座固定在后直线导轨上,后直线导轨与前直线导轨相平行,后直线导轨与后导轨滑座滑动配合,后导轨滑座经底板与半圆周轨道固定连接,所述导轨底座的板体上沿后直线导轨的纵向均匀设置有一排定位孔,所述的底板上对应定位孔设置有卡销支座,卡销支座设置有卡销,卡销与定位孔插卡连接。The spray head is fixed on the output shaft of the swing cylinder, the swing cylinder and the telescopic end of the cylinder are fixed on the cylinder base, the cylinder base is fixed on the front linear guide rail, the front linear guide rail and the front guide rail sliding seat slide and cooperate, and the front guide rail slides The seat and the cylinder seat of the cylinder are fixed on the guide rail base, and the guide rail base is fixed on the rear linear guide rail. The rear linear guide rail is parallel to the front linear guide rail. The rear linear guide rail is slidingly matched with the rear guide rail slide seat. The semi-circumferential rail is fixedly connected, and a row of positioning holes is evenly arranged on the plate body of the guide rail base along the longitudinal direction of the rear linear guide rail. The corresponding positioning holes on the bottom plate are provided with bayonet supports, and the bayonet supports are provided with bayonet pins. , the bayonet pin is connected with the positioning hole plug-in card.
所述半圆周轨道的横截面为工字形,轨道托架上对应半圆周轨道的轨底至少设置有两组压轮组,每组压轮组上对应半圆周轨道轨底的上、下两面均设置有压轮,且各压轮分别与半圆周轨道轨底的上、下两面滚动接触,所述半圆周轨道轨腰外壁的弧长方向上设置有弯板链条。The cross-section of the semi-circumferential track is I-shaped, and at least two sets of pressure rollers are arranged on the rail bottom corresponding to the semi-circumferential track on the track bracket. There are pressure rollers, and each pressure roller is in rolling contact with the upper and lower sides of the rail bottom of the semi-circumferential track respectively, and a curved plate chain is arranged on the arc length direction of the outer wall of the rail waist of the semi-circular track.
所述半圆周轨道的横截面为箱形,轨道托架上对应半圆周轨道的至少设置有两组压轮组,每组压轮组上对应半圆周轨道箱形四面的外壁均设置有压轮,且各压轮分别与半圆周轨道箱形的外壁滚动接触,所述半圆周轨道外侧壁的弧长方向上设置有弯板链条。The cross-section of the semi-circumferential track is box-shaped, and at least two sets of pressure rollers are arranged on the track bracket corresponding to the semi-circumferential track, and each set of pressure rollers is provided with pressure rollers on the outer walls of the box-shaped four sides corresponding to the semi-circumferential track. , and each pressure roller is in rolling contact with the box-shaped outer wall of the semi-circumferential track, and a curved plate chain is arranged on the arc length direction of the outer wall of the semi-circular track.
所述半圆周轨道的中心圆弧直径为800-1500毫米,中心圆弧的夹角为180°-220°。The diameter of the central arc of the semi-circumferential track is 800-1500 mm, and the included angle of the central arc is 180°-220°.
所述的车体上设置有接地基座。The vehicle body is provided with a grounding base.
所述的升降机采用剪式升降机。Described lift adopts scissor lift.
所述的升降平台上设置有伸缩臂旋转平台,升降平台上固定有液压马达,液压马达的输出轴上有齿轮与伸缩臂旋转平台上的齿圈相啮合,绝缘伸缩臂的固定臂支点铰接在伸缩臂旋转平台,且有一直线油缸的缸座铰接在伸缩臂旋转平台上,直线油缸的伸缩端铰接在远离绝缘伸缩臂支点的固定臂臂体上。The lifting platform is provided with a telescopic arm rotating platform, and a hydraulic motor is fixed on the lifting platform. There is a gear on the output shaft of the hydraulic motor that meshes with the ring gear on the telescopic arm rotating platform, and the fixed arm fulcrum of the insulating telescopic arm is hinged on the The telescopic arm rotating platform has a cylinder seat of a linear oil cylinder hinged on the telescopic arm rotating platform, and the telescopic end of the linear oil cylinder is hinged on the fixed arm body away from the fulcrum of the insulating telescopic arm.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明克服现有电气设备绝缘清污技术存在的缺点和不足,充分利用了干冰清洗技术的温差效应、大的冲击力和微型爆炸效应,提高了除污效率,干冰颗粒不具磨损性,干冰在带电清洗过程中直接挥发,没有清理清洗介质的费用,避免了二次污染对相邻电气设备的影响。干冰清洗不损伤设备绝缘,不会形成机械损伤,可进行在线带电清洗,避免了设备拆装过程中的意外损伤,极大的延长电气设备绝缘的使用寿命。1. The present invention overcomes the shortcomings and deficiencies in the existing electrical equipment insulation and decontamination technology, fully utilizes the temperature difference effect, large impact force and micro-explosion effect of the dry ice cleaning technology, improves the decontamination efficiency, and the dry ice particles are not abrasive, Dry ice is directly volatilized during the electrification cleaning process, and there is no cost for cleaning the cleaning medium, which avoids the impact of secondary pollution on adjacent electrical equipment. Dry ice blasting does not damage the insulation of the equipment and does not cause mechanical damage. It can be cleaned online, avoiding accidental damage during the disassembly and assembly of the equipment, and greatly prolonging the service life of the insulation of electrical equipment.
2.可进行在线带电清洗,节约了大量的停电时间,不需增加劳动力和其他生产设备,提高了清洗效率。干冰是一种无毒物质,符合国家的环保安全要求。用干冰清洗替代化学物质清洗,使操作人员可以从根本上避免化学物质的侵害。由于干冰的清洗过程与高压水清洗不同,干冰清洗后,设备金属部件生锈的可能性与水清洗相比也大大降低,保证电力系统的安全、正常运行。2. It can carry out online live cleaning, which saves a lot of power outage time, does not need to increase labor force and other production equipment, and improves cleaning efficiency. Dry ice is a non-toxic substance that meets the national environmental protection and safety requirements. Using dry ice blasting instead of chemical cleaning allows operators to fundamentally avoid the damage of chemical substances. Because the cleaning process of dry ice is different from high-pressure water cleaning, the possibility of rusting of metal parts of equipment after dry ice cleaning is greatly reduced compared with water cleaning, ensuring the safe and normal operation of the power system.
3.由人工在地面实现自动清洗操作,带电清洗时可保证足够的绝缘距离,喷头对被清洗物的清洗不会导致绝缘性能的下降或短路,实现了高效、安全的带电作业。也便于清洗过程中实现全程视频监控,清洗过程自动化程度高。3. The automatic cleaning operation is realized manually on the ground, and sufficient insulation distance can be guaranteed during live cleaning, and the cleaning of the object to be cleaned by the nozzle will not cause insulation performance degradation or short circuit, realizing efficient and safe live work. It is also convenient to realize the whole process of video monitoring during the cleaning process, and the cleaning process has a high degree of automation.
4.本发明结构紧凑,对被清洗物的包容面积较大,清洗距离和位置可调,自由度高,基本无清洗死角,基本不受环境条件的限制,一次清洗面大,清洗质量高,操作方便,除污效率高。特别适于垂直布置的圆柱形设备如绝缘子或套管的清洗作业。可以作为安全电力生产、保障电力供应的高效清洗设备,具有很好的社会效益和经济效益。4. The present invention has a compact structure, a large containment area for the object to be cleaned, adjustable cleaning distance and position, high degree of freedom, basically no cleaning dead angle, basically not limited by environmental conditions, large cleaning surface at one time, high cleaning quality, It is easy to operate and has high decontamination efficiency. Especially suitable for cleaning vertically arranged cylindrical equipment such as insulators or bushings. It can be used as an efficient cleaning equipment for safe power production and guaranteed power supply, and has good social and economic benefits.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明中干冰颗粒自动轨道喷头组件1的结构示意图;Fig. 2 is a schematic structural view of the dry ice particle automatic
图3是本发明中气动马达1-1的安装示意图;Fig. 3 is the installation diagram of air motor 1-1 in the present invention;
图4是本发明中半圆周轨道1-7的一种结构示意图;Fig. 4 is a kind of structural representation of semicircle track 1-7 among the present invention;
图5是本发明中轨道托架1-5的结构示意图;Fig. 5 is the structural representation of track bracket 1-5 in the present invention;
图6是本发明中喷头1-8安装的结构示意图;Fig. 6 is a structural representation of the installation of nozzles 1-8 in the present invention;
图7是图6的左视图;Fig. 7 is the left view of Fig. 6;
图8是本发明清洗车上控制装置5的控制电气原理图。Fig. 8 is a control electrical principle diagram of the control device 5 on the cleaning vehicle of the present invention.
图中:干冰颗粒自动轨道喷头组件1,气动马达1-1,槽形支架1-2,链轮1-3,压轮组1-4,轨道托架1-5,弯板链条1-6,半圆周轨道1-7,喷头1-8,摆动气缸1-9,气缸1-10,螺栓组1-11,支架螺栓组1-12,汽缸底座1-13,导轨底座1-14,前直线导轨1-15,后直线导轨1-16,前导轨滑座1-17,后导轨滑座1-18,底板1-19,定位孔1-20,卡销支座1-21,卡销1-22,绝缘伸缩臂2,升降平台3,伸缩臂旋转平台3-1,液压马达3-2,直线油缸3-3,干冰输送装置4,干冰输送绝缘管道4-1,控制装置5,接地基座6,剪式升降机7,车体8,总开关QS1,组合开关QS2、QS3、QS4、Q55、QS6、QS7,摆动气缸电磁阀AEV1,气缸电磁阀AEV2,气动马达电磁阀AEV3,升降台电磁阀OEV1,绝缘臂俯仰电磁阀OEV2,绝缘臂旋转电磁阀OEV3。In the figure: dry ice particle automatic track sprinkler assembly 1, air motor 1-1, trough bracket 1-2, sprocket 1-3, pressure wheel set 1-4, track bracket 1-5, curved plate chain 1-6 , semicircle track 1-7, nozzle 1-8, swing cylinder 1-9, cylinder 1-10, bolt group 1-11, bracket bolt group 1-12, cylinder base 1-13, rail base 1-14, front Linear guide rail 1-15, rear linear guide rail 1-16, front guide rail slide seat 1-17, rear guide rail slide seat 1-18, bottom plate 1-19, positioning hole 1-20, bayonet support 1-21, bayonet 1-22, insulating telescopic arm 2, lifting platform 3, telescopic arm rotating platform 3-1, hydraulic motor 3-2, linear oil cylinder 3-3, dry ice conveying device 4, dry ice conveying insulating pipeline 4-1, control device 5, Grounding base 6, scissor lift 7, car body 8, main switch QS1, combined switches QS2, QS3, QS4, Q55, QS6, QS7, swing cylinder solenoid valve AEV1, cylinder solenoid valve AEV2, air motor solenoid valve AEV3, lifting Taiwan solenoid valve OEV1, insulation arm pitch solenoid valve OEV2, insulation arm rotation solenoid valve OEV3.
具体实施方式Detailed ways
以下结合附图说明和具体实施方式对本发明作进一步的详细描述:The present invention will be described in further detail below in conjunction with accompanying drawing description and specific embodiment:
参见图1-图7,本发明的电气设备外绝缘的干冰清洗车,包括干冰颗粒自动轨道喷头组件1,绝缘伸缩臂2,升降平台3,干冰输送装置4、控制装置5和车体8,干冰输送装置4固定在车体8上,所述的干冰颗粒自动轨道喷头组件1安装在绝缘伸缩臂2的伸缩端,绝缘伸缩臂2经伸缩臂旋转平台3-1和升降平台3相连接,伸缩臂旋转平台3-1由液压马达3-2驱动旋转,升降平台3安装在升降机7的上端,升降机7的下端和干冰清洗车的车体8相连,通过液压缸的伸缩来调整升降机7的高度,以此来实现升降平台3的升降。所述的干冰输送装置4及控制装置5固定在车体8上,控制装置5控制干冰输送装置输送干冰颗粒,干冰颗粒通过干冰输送绝缘管道4-1进入到干冰颗粒自动轨道喷头组件1的喷头1-8中。所述的车体8上固定有升降机7,升降机7的顶端设置有升降平台3,升降平台3上设置有绝缘伸缩臂2,绝缘伸缩臂2的伸缩端连接有干冰颗粒自动轨道喷头组件1,所述干冰输送装置4上的干冰输送绝缘管道4-1与干冰颗粒自动轨道喷头组件1上的喷头1-8相连通:结合图2-图5,所述的干冰颗粒自动轨道喷头组件1包括气动马达1-1,槽形支架1-2,链轮1-3,压轮组1-4,轨道托架1-5,弯板链条1-6,半圆周轨道1-7,喷头1-8,所述槽形支架1-2的槽口水平布置,槽形支架1-2槽底侧的外部与绝缘伸缩臂2的伸缩端固定连接,所述的气动马达1-1经螺栓组1-11固定在槽形支架1-2上槽板的外壁上,所述槽形支架1-2的内壁上经支架螺栓组1-12固定有轨道托架1-5,轨道托架1-5上对应半圆周轨道1-7设置有压轮组1-4,压轮组1-4上对应半圆周轨道1-7均设置有压轮,压轮与半圆周轨道1-7的轨面滚动接触,半圆周轨道1-7的两端均安装有喷头1-8,所述气动马达1-1的输出端伸入槽形支架1-2上槽板的内壁中,且在气动马达1-1的输出端固定有链轮1-3,所述半圆周轨道1-7外侧壁的弧长方向上设置有弯板链条1-6,所述的链轮1-3与弯板链条1-6相啮合。弯板链条1-6是将标准滚子链条侧边的链板做成折弯的直角边,并在直角边上设置有安装孔,用螺栓可将弯板链条1-6贴附固定在半圆周轨道1-7的外侧壁上,并保证在与链轮1-3啮合时带动半圆周轨道1-7一起转动。该传动方式也可改用齿轮与弧形齿条啮合的传动方式,即在气动马达1-1的输出端固定有齿轮,半圆周轨道1-7外侧壁的弧长方向上设置有弧形齿条,使齿轮与弧形齿条相啮合,同样可以带动半圆周轨道1-7一起转动。但弧形齿条加工相对麻烦,对啮合精度的要求也相对较高。各压轮组1-4将半圆周轨道1-7压紧在轨道托架1-5的槽内,同时将半圆周轨道1-7托起,以此保证了半圆周轨道1-7与轨道托架1-5之间为滚动摩擦。Referring to Fig. 1-Fig. 7, the dry ice cleaning vehicle with external insulation of electrical equipment of the present invention comprises a dry ice particle automatic
结合图2,图6,图7,所述的喷头1-8固定在摆动气缸1-9的输出轴上,摆动气缸1-9带动喷头1-8完成仰俯运动,摆动气缸1-9与气缸1-10的伸缩端均固定在气缸底座1-13上,气缸底座1-13固定在前直线导轨1-15上,前直线导轨1-15与前导轨滑座1-17滑动配合,前导轨滑座1-17以及气缸1-10的缸座均固定在导轨底座1-14上,气缸1-10的伸缩端推动气缸底座1-13及前直线导轨1-15在前导轨滑座1-17上前后滑动,以调整喷头1-8的喷口和被清洗物之间的距离。导轨底座1-14固定在后直线导轨1-16上,后直线导轨1-16与前直线导轨1-15相平行,后直线导轨1-16与后导轨滑座1-18滑动配合,导轨底座1-14固定在后直线导轨1-16上,后导轨滑座1-18经底板1-19与半圆周轨道1-7固定连接,所述导轨底座1-14的板体上沿后直线导轨1-16的纵向均匀设置有一排定位孔1-20,所述的底板1-19上对应定位孔1-20设置有卡销支座1-21,卡销支座1-21设置有卡销1-22,卡销1-22与定位孔1-20插卡连接。后直线导轨1-16在后导轨滑座1-18上滑动位置,决定了导轨底座1-14至半圆周轨道1-7中心的径向距离,也决定了摆动气缸1-9和气缸1-10至半圆周轨道1-7中心的径向距离,通过卡销1-22与各定位孔1-20的分别插卡,可以进一步调整和控制喷头1-8的喷口和被清洗物之间的初始距离,同时可以调整和控制两喷头1-8之间的距离,以便于从外部包容外绝缘设备如绝缘子。摆动气缸1-9和气缸1-10带动喷头1-8进行圆周、径向和仰俯运动,其中摆动气缸1-9带动喷头1-8完成仰俯运动,气缸1-10带动喷头完成径向运动,这样采用两个喷头1-8就能够有效地将喷出的干冰颗粒喷射到被清洗物表面的任意部位。With reference to Fig. 2, Fig. 6 and Fig. 7, the nozzle 1-8 is fixed on the output shaft of the swing cylinder 1-9, and the swing cylinder 1-9 drives the nozzle 1-8 to complete the pitching motion, and the swing cylinder 1-9 and The telescopic ends of the cylinder 1-10 are all fixed on the cylinder base 1-13, and the cylinder base 1-13 is fixed on the front linear guide rail 1-15, and the front linear guide rail 1-15 is slidingly matched with the front guide rail slide seat 1-17, and the front The guide rail slide 1-17 and the cylinder seat of the cylinder 1-10 are fixed on the guide rail base 1-14, and the telescopic end of the cylinder 1-10 pushes the cylinder base 1-13 and the front linear guide 1-15 on the front
结合图2,图4,所述半圆周轨道1-7的横截面可以为工字形,轨道托架1-5上对应半圆周轨道1-7的轨底至少设置有两组压轮组1-4,每组压轮组1-4上对应半圆周轨道1-7轨底的上、下两面均设置有压轮,且各压轮分别与半圆周轨道1-7轨底的上、下两面滚动接触,所述半圆周轨道1-7轨腰外壁的弧长方向上设置有弯板链条1-6。With reference to Fig. 2 and Fig. 4, the cross-section of the semi-circumferential track 1-7 can be I-shaped, and at least two sets of pressure roller groups 1- 4. Each set of pressure rollers 1-4 is provided with pressure rollers corresponding to the upper and lower sides of the semi-circular track 1-7 rail bottom, and each pressure wheel is respectively connected to the upper and lower sides of the semi-circular track 1-7 rail bottom. Rolling contact, the arc length direction of the outer wall of the rail waist of the semi-circular track 1-7 is provided with a bent plate chain 1-6.
所述半圆周轨道1-7的横截面也可以为箱形,轨道托架1-5上对应半圆周轨道1-7的至少设置有两组压轮组1-4,每组压轮组1-4上对应半圆周轨道1-7箱形四面的外壁均设置有压轮,且各压轮分别与半圆周轨道1-7箱形的外壁滚动接触,所述半圆周轨道1-7外侧壁的弧长方向上设置有弯板链条1-6。The cross-section of the semi-circumferential track 1-7 can also be box-shaped, and at least two sets of pressure rollers 1-4 are arranged on the track bracket 1-5 corresponding to the semi-circumferential track 1-7, each group of
所述的半圆周轨道1-7为半圆弧开口结构,半圆周轨道1-7的中心圆弧直径为800-1500毫米,中心圆弧的夹角为180°-220°。可以对各种直径的绝缘子和套管进行清洗。The semi-circular track 1-7 is a semi-circular opening structure, the diameter of the central arc of the semi-circular track 1-7 is 800-1500 mm, and the included angle of the central arc is 180°-220°. Insulators and bushings of various diameters can be cleaned.
升降平台3底部固定安装升降机7,升降机7的底部固定在可移动的车体8上,图1中所述的升降机7采用剪式升降机。采用剪式升降机7可以保证在升降范围内升降平台的运行稳定性和灵活性,其垂直升降高度范围为2-10米。但升降机7也可以采用其他形式的升降机。所述的升降平台3上设置有伸缩臂旋转平台3-1,升降平台3上固定有液压马达3-2,液压马达3-2的输出轴上有齿轮与伸缩臂旋转平台3-1上的齿圈相啮合,绝缘伸缩臂2的固定臂支点铰接在伸缩臂旋转平台3-1,且有一直线油缸3-3的缸座铰接在伸缩臂旋转平台3-1上,直线油缸3-3的伸缩端铰接在远离绝缘伸缩臂2支点的固定臂臂体上。绝缘伸缩臂2的结构类似于直线伸缩油缸,绝缘伸缩臂2的固定臂相当于直线伸缩油缸上的缸体一段。这样,升降平台3上安装的绝缘伸缩臂2可在平台面作360°旋转,绝缘伸缩臂2的伸缩长度可在2-6米之间改变,满足500kV系统的对地绝缘要求。同时通过伸缩臂根部的液压缸使绝缘伸缩臂2在升降平台垂直面作0-60°仰角运动,以带动绝缘管道端部的干冰颗粒喷头组件1沿被清洗物作垂直运动。绝缘伸缩臂2采用液压或机械驱动装置,使绝缘伸缩臂2的长度在2-6m内变化,绝缘伸缩臂2可进行高压绝缘处理,以确保升降平台3与干冰颗粒喷头组件1之间的最大电气绝缘强度满足500kV输电系统工作电压的绝缘要求。升降平台3上还设置有油泵、油箱等供油装置,并通过管路向液压马达3-2供油。Lifting
干冰颗粒喷头组件1与干冰输送装置4之间可采取高压电气绝缘措施,用以隔离被清洗绝缘表面的高电位,实现在带电情况下的清洗作业。与此同时所述的车体8上设置有接地基座6。接地基座6能为清洗系统安全接地。High-voltage electrical insulation measures can be taken between the dry ice
本发明清洗机的操作流程如下:The operation process of washing machine of the present invention is as follows:
1.根据被清洗物(如绝缘子或套管)的高度确定升降平台3举升高度。1. Determine the lifting height of the
2.通过控制手柄伸出绝缘伸缩臂2,使喷头组件1包容清洗物。2. Extend the insulating
3.根据被清洗物尺寸(如绝缘子或套管直径)的不同,启动调整喷头组件1上两喷头1-8的开口距离,并使气缸1-10到达指定清洗位置,启动调整喷头组件1上的摆动气缸1-9到达指定的水平清洗位置。3. According to the size of the object to be cleaned (such as the diameter of the insulator or casing), start to adjust the opening distance of the two nozzles 1-8 on the
4.启动气动马达1-1使半圆周轨道1-7作圆周运动,观测运动轨迹是否满足以被清洗物为中心的等距运动要求。4. Start the air motor 1-1 to make the semi-circular track 1-7 make a circular motion, and observe whether the motion track meets the requirement of equidistant motion centered on the object to be cleaned.
5.开启干冰输送装置4,调整输出气压达到额定工作状态,打开清洗开关开始清洗。5. Turn on the dry
6.气动马达1-1带动两个喷头1-8沿圆周运动一次,对被清洗物的圆周表面清洗一遍,接着摆动气缸1-9使两个喷头1-8下俯45°,气动马达1-1带动两个喷头1-8再沿圆周运动一次清洗一遍。6. The air motor 1-1 drives the two nozzles 1-8 to move in a circle once to clean the circumferential surface of the object to be cleaned, and then swings the cylinder 1-9 to make the two nozzles 1-8 bend down by 45°, the air motor 1 -1 drives the two nozzles 1-8 to move in a circular motion to clean once again.
7.控制升降平台下移一片伞裙高度,重复第6步,接着摆动气缸1-9使两个喷头上仰45°,气动马达1-1带动两个喷头1-8沿圆周运动一次,对被清洗物下一段的圆周表面清洗一遍。7. Control the lifting platform to move down the height of a piece of umbrella skirt,
8按第7步重复工作,直到所有伞裙清洗完毕后,关闭气源,收回绝缘伸缩臂2,降低升降平台3,完成一次带电清洗作业。8 Repeat the work according to
参见图7,本发明控制装置5的控制过程如下:合上总开关QS1,干冰输送装置4中的空压机,干燥机,干冰清洗机,液压系统电机通电,此时直流电源将220V的交流电转换成24V的直流电,控制液压系统和气动系统中各电磁阀的工位。分别合上组合开关QS2-QS7,以控制相应的电磁阀动作。Referring to Fig. 7, the control process of the control device 5 of the present invention is as follows: close the main switch QS1, the air compressor in the dry
升降平台3上升时,升降台电磁阀OEV1的线圈断电,左位工作,液压油经调速阀进入油缸,升降平台3向上运动,通过操纵杆调节调速阀的开口调整升降台3的上升速度;升降平台3下降时,升降台电磁阀OEV1的线圈通电,右位工作,液压油经调速阀进入油缸,使升降平台3下降,通过操纵杆调节调速阀的开口调整升降平台3的下降速度。When the
升降平台3到达工作位置后,绝缘臂旋转电磁阀OEV3的线圈断电,左位工作,液压油经调速阀进入液压马达,使伸缩绝缘臂2作圆周运动,通过操纵杆调节调速阀的开口调整伸缩绝缘臂2的旋转速度及停止;反向旋转时,绝缘臂旋转电磁阀OEV3的线圈通电,右位工作,液压油经调速阀进入液压马达,使伸缩绝缘臂2反向旋转,通过操纵杆调节调速阀的开口调整伸缩绝缘臂2的旋转速度及停止。After the
伸缩绝缘臂2的角度对正之后,绝缘臂俯仰电磁阀OEV2的线圈断电,左位工作,液压油经调速阀进入油缸,绝缘臂向上运动,达到一定的仰角,再通过操纵杆调节调速阀的开口,以调整伸缩绝缘臂2俯仰的运动速度;伸缩绝缘臂2下降时,绝缘臂俯仰电磁阀OEV2的线圈通电,右位工作,液压油经调速阀进入油缸,伸缩绝缘臂2向下运动,通过操纵杆调节调速阀的开口调整伸缩绝缘臂2俯仰的运动速度。After the angle of the telescopic
喷头1-8到达清洗位置以后,摆动气缸电磁阀AEV1的线圈断电,左位工作,气体经调速阀进入径向气动马达和仰俯气动马达,喷头1-8喷射角度斜向下45°,供气系统由空压机、储气罐、过滤器、干燥器等构成提供压力气体进入干冰清洗机,将干冰经喷枪1-8喷向被清洗物如绝缘子和套管,清洗被清洗物的上表面;摆动气缸电磁阀AEV1的线圈通电,右位工作,喷头1-8喷射角度斜向上45°,清洗被清洗物的下表面。After the nozzles 1-8 reach the cleaning position, the coil of the swing cylinder solenoid valve AEV1 is powered off, the left position works, the gas enters the radial air motor and the tilt air motor through the speed control valve, and the spray angle of the nozzles 1-8 is 45° downward , the air supply system is composed of air compressor, air storage tank, filter, dryer, etc. to provide pressure gas into the dry ice cleaning machine, spray dry ice to the objects to be cleaned such as insulators and bushings through spray guns 1-8, and clean the objects to be cleaned The upper surface of the swing cylinder solenoid valve AEV1 is energized, the right position works, and the nozzle 1-8 sprays at an angle of 45° upward to clean the lower surface of the object to be cleaned.
气动马达电磁阀AEV3的线圈断电,左位工作,气体经调速阀进入气动马达1-1,经过减速箱的减速后,气动马达1-1输出轴的转矩通过链轮1-3将动力传输到固定在槽形支架1-2上的弯板链条1-6上,带动槽形支架1-2绕被清洗物的轴线旋转,从而使喷头1-8绕被清洗物的轴线旋转,喷头1-8旋转180°后,推动机控阀的碰杆,使机控阀右位工作,气动马达1-1停止工作;举升系统下降一个工位,气动马达电磁阀AEV3的线圈通电,右位工作,气动马达1-1反向旋转,使喷头1-8反向旋转180°,完成第二个清洗单元的清洗。The coil of the air motor solenoid valve AEV3 is powered off, the left position works, the gas enters the air motor 1-1 through the speed regulating valve, and after being decelerated by the reduction box, the torque of the output shaft of the air motor 1-1 passes through the sprocket 1-3. The power is transmitted to the curved plate chain 1-6 fixed on the trough bracket 1-2, which drives the trough bracket 1-2 to rotate around the axis of the object to be cleaned, so that the nozzle 1-8 rotates around the axis of the object to be cleaned, After the nozzle 1-8 rotates 180°, push the touch lever of the mechanical control valve to make the right position of the mechanical control valve work, and the air motor 1-1 stops working; the lifting system is lowered by one position, and the coil of the air motor solenoid valve AEV3 is energized. The right position works, the air motor 1-1 reversely rotates, and the spray head 1-8 reversely rotates 180° to complete the cleaning of the second cleaning unit.
当清洗其他直径的被清洗物时,气缸电磁阀AEV2的线圈断电,左位工作,气体经调速阀进入气缸1-10,带动喷头1-8沿被清洗物表面的径向运动,调整喷口与被清洗表面的距离。When cleaning other diameters of objects to be cleaned, the coil of the cylinder solenoid valve AEV2 is powered off, and the left position works. The gas enters the cylinder 1-10 through the speed control valve, and drives the nozzles 1-8 to move radially along the surface of the object to be cleaned. The distance between the nozzle and the surface being cleaned.
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