CN101708909A - Biogas residue and biogas liquid processor - Google Patents

Biogas residue and biogas liquid processor Download PDF

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Publication number
CN101708909A
CN101708909A CN200910234213A CN200910234213A CN101708909A CN 101708909 A CN101708909 A CN 101708909A CN 200910234213 A CN200910234213 A CN 200910234213A CN 200910234213 A CN200910234213 A CN 200910234213A CN 101708909 A CN101708909 A CN 101708909A
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biogas
plate
casing
filter screen
treatment machine
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CN101708909B (en
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邱建兴
邱永发
李冲
赵国栋
刘敏
季松
沈丹波
缪明
张意明
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Haimen Xingnong Animal Husbandry Machinery Manufacturing Co ltd
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Haimen Xingnong Animal Husbandry Machinery Manufacturing Co ltd
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Abstract

The invention relates to a biogas residue and biogas slurry processor, which is characterized in that: the filter device comprises a roller, a filter screen frame, side plates, a sewage discharge tank and a slag removal mechanism, wherein the side plates are respectively fixed on two side walls of the box body, the side plates on the two side walls are fixedly connected with the side surface of the filter screen frame on one side of the length direction of the box body, the two rollers are respectively fixed on bearing seats at the upper end and the lower end of the side plates on the two sides through bearings, the roller at the upper end of the side plates is connected with a motor fixed on the box body through the bearings, a plurality of rotatable carrier roller components are uniformly arranged on the side plates on the two sides between the upper roller and the lower roller, the; the sewage draining groove with the sewage draining port in the side of the box body is fixed on the side of the side plate opposite to the filter screen frame, and the slag removing mechanism is arranged between the tops of the two side plates on one side of the sewage draining groove. The invention has the advantages that: the biogas residue and biogas slurry processor is durable, reliable and high in suspended organic matter filtering rate.

Description

沼渣沼液处理机 Biogas residue biogas slurry processor

技术领域technical field

本发明涉及一种沼渣沼液废水的处理,尤其涉及一种沼渣沼液处理机。The invention relates to the treatment of biogas residue and biogas slurry wastewater, in particular to a biogas residue and biogas slurry processing machine.

背景技术Background technique

目前,随着国家进入以城带乡,可持续发展新阶段,出台了一系列扶“三农”的政策措施,特别是实施沼气工程不断扩大范围和规模,粪便沼气化处理已达到相当规模。与此同时,生产了大量的沼渣沼液废水,这些沼渣沼液经固液分离后的污水、有机质含量仍然很高,不能直接排放。随着养殖业环保一票否决制的实施,养殖场沼渣沼液处理已成为一个制约养殖业健康发展的难题,需投入大量资金建造大型沉淀处理设施。At present, as the country enters a new stage of sustainable development with urban belts and rural areas, a series of policies and measures to support "three rural areas" have been introduced. In particular, the scope and scale of biogas projects have been continuously expanded, and the biogas treatment of manure has reached a considerable scale. At the same time, a large amount of biogas residue and biogas slurry wastewater is produced. The sewage and organic matter content of these biogas residue and biogas slurry after solid-liquid separation are still high and cannot be discharged directly. With the implementation of the one-vote veto system for environmental protection in the aquaculture industry, the treatment of biogas residue and biogas slurry in aquaculture farms has become a problem that restricts the healthy development of the aquaculture industry, and a large amount of money needs to be invested in the construction of large-scale sedimentation treatment facilities.

发明内容Contents of the invention

本发明提供一种性能良好、可靠性高、适应性强、占地面积小的沼渣沼液处理机。The invention provides a biogas residue biogas slurry processor with good performance, high reliability, strong adaptability and small floor space.

本发明要解决的技术方案是:The technical scheme to be solved in the present invention is:

沼渣沼液处理机,包括箱体和过滤装置,所述箱体长度方向分别设置有多个过滤装置,各个过滤装置之间的箱体空间形成过滤腔段,所述第一个过滤腔段的箱体上设有废水进口,最后一个过滤腔段的箱体底部设有过滤液出口,所述过滤装置包括滚筒、滤网、滤网架、旁板、排污槽和除渣机构,箱体两侧壁上分别固定有旁板,所述两侧壁旁板在箱体长度方向一侧与滤网架侧面固定连接,所述两个滚筒分别通过轴承固定于两侧旁板上下两端的轴承座上,旁板上端的滚筒通过轴承与固定在箱体上的电动机相连接,所述上下两个滚筒之间的两侧旁板上均匀设有多个可转动的托辊部件,上下两个滚筒之间套装有滤网,所述滤网置于托辊部件外侧;在箱体侧面设有排污口的排污槽固定于与滤网架相对的旁板侧面,所述除渣机构设置于排污槽一侧的两旁板顶部之间。The biogas residue biogas slurry processor includes a box body and a filter device, and a plurality of filter devices are respectively arranged in the length direction of the box body, and the box body space between each filter device forms a filter cavity section, and the first filter cavity section There is a waste water inlet on the box body, and a filtrate outlet is provided at the bottom of the box body of the last filter chamber section. Side plates are respectively fixed on the two side walls, and the side plates on the two side walls are fixedly connected to the side of the filter frame on one side in the length direction of the box body, and the two rollers are respectively fixed to the bearings at the upper and lower ends of the side plates on both sides through bearings. On the seat, the roller on the upper side of the side plate is connected with the motor fixed on the box through the bearing, and there are a plurality of rotatable roller parts evenly arranged on the side plates on both sides between the upper and lower two rollers. A filter screen is set between the rollers, and the filter screen is placed on the outside of the idler; the sewage tank with a sewage outlet on the side of the box is fixed on the side of the side plate opposite to the filter frame, and the slag removal mechanism is set on the sewage discharge port. between the tops of the side boards on one side of the slot.

所述每个过滤装置均朝过滤液出口方向倾斜并与水平线形成一个角度α,该角度65°≤α<90°。Each of the filtering devices is inclined toward the outlet of the filtrate and forms an angle α with the horizontal line, and the angle is 65°≤α<90°.

所述除渣机构包括刮板、刮板轴、橡皮板和力平衡部件,所述刮板轴通过轴承固定于两侧旁板顶部之间,在箱体长度方向上所述刮板轴靠近滤网一侧固定有刮板,所述刮板与滤网接触;所述刮板下侧的刮板轴上固定有橡皮板,所述橡皮板底部紧靠在排污槽上端面上;所述力平衡部件固定在刮板轴靠近旁板的一端。The slag removal mechanism includes a scraper, a scraper shaft, a rubber plate and a force balance component. The scraper shaft is fixed between the tops of side plates on both sides through bearings. In the length direction of the box, the scraper shaft is close to the filter. A scraper is fixed on one side of the net, and the scraper is in contact with the filter screen; a rubber plate is fixed on the scraper shaft on the lower side of the scraper, and the bottom of the rubber plate is close to the upper end surface of the sewage tank; the force The balance part is fixed on the end of the scraper shaft close to the side plate.

所述力平衡部件为弹簧,所述弹簧的另一端固定于箱体侧面。The force balancing component is a spring, and the other end of the spring is fixed on the side of the box.

所述滤网孔径朝过滤液出口方向逐级减小。The pore size of the filter screen decreases step by step toward the outlet of the filtrate.

所述托辊部件包括托辊轴和套装在托滚轴上的托滚轴套。The idler component includes an idler shaft and an idler sleeve sleeved on the idler shaft.

所述排污槽的底部倾斜朝下,设于箱体侧面的排污口位于排污槽最低处。The bottom of the sewage discharge tank is inclined downward, and the sewage discharge port arranged on the side of the box body is located at the lowest part of the sewage discharge tank.

所述每个过滤腔段的箱体底部设有曝气管。An aeration pipe is provided at the bottom of the box of each filter chamber segment.

所述每个过滤腔段的箱体顶部设有箱盖,所述箱盖底部设有伸入过滤腔段内的搅拌桨叶,所述箱盖上部设有与搅拌桨叶连接的搅拌电机。The top of the box body of each filter chamber section is provided with a box cover, the bottom of the box cover is provided with stirring blades extending into the filter chamber section, and the upper part of the box cover is provided with a stirring motor connected with the stirring blades.

所述每个过滤腔段的箱体顶部设有箱盖,所述箱盖底部设有伸入过滤腔段内的搅拌桨叶,所述箱盖上部设有与搅拌桨叶连接的搅拌电机。The top of the box body of each filter chamber section is provided with a box cover, the bottom of the box cover is provided with stirring blades extending into the filter chamber section, and the upper part of the box cover is provided with a stirring motor connected with the stirring blades.

本发明的优点是:耐久可靠、悬浮有机质滤除率高的沼渣沼液处理机。The invention has the advantages of: a durable and reliable biogas residue biogas slurry processor with high filtration rate of suspended organic matter.

附图说明Description of drawings

下面结合附图和具体实施方式对发明做进一步详细的说明:Below in conjunction with accompanying drawing and specific embodiment the invention is described in further detail:

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为本发明内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the present invention.

图3为本发明局部结构示意图。Fig. 3 is a schematic diagram of a partial structure of the present invention.

图4为本发明另一实施例的结构示意图。Fig. 4 is a schematic structural diagram of another embodiment of the present invention.

其中:1、箱体,2、过滤腔段,3、过滤液出口,4、滚筒,5、滤网,6、滤网架,7、旁板,8、排污槽,9、轴承,10、轴承座,11、电动机,12、排污口,13、刮板,14、刮板轴,15、橡皮板,16、弹簧,17、托辊轴,18、托滚轴套,19、曝气管,20、箱盖,21、搅拌桨叶,22、搅拌电机,23、废水进口。Among them: 1. Box body, 2. Filtration chamber section, 3. Filtrate outlet, 4. Drum, 5. Filter screen, 6. Filter screen frame, 7. Side plate, 8. Sewage drain tank, 9. Bearing, 10, Bearing seat, 11, motor, 12, sewage outlet, 13, scraper, 14, scraper shaft, 15, rubber plate, 16, spring, 17, idler shaft, 18, idler sleeve, 19, aeration tube , 20, box cover, 21, stirring paddle, 22, stirring motor, 23, waste water import.

具体实施方式Detailed ways

实施例1Example 1

如图1、2和3所示,沼渣沼液处理机,包括箱体1和过滤装置,箱体1长度方向分别设置有多个过滤装置,各个过滤装置之间的箱体空间形成过滤腔段2,第一个过滤腔段2的箱体1上设有废水进口23,最后一个过滤腔段2的箱体1底部设有过滤液出口3,每个过滤装置均朝过滤液出口方向倾斜并与水平线形成一个角度α,该角度α为70°。过滤装置包括滚筒4、滤网5、滤网架6、旁板7、排污槽8和除渣机构,除渣机构设置于排污槽8一侧的两旁板7顶部之间,滤网5孔径朝过滤液出口3方向逐级减小。除渣机构包括刮板13、刮板轴14、橡皮板15和弹簧16,箱体1两侧壁上分别固定有旁板7,两侧壁旁板7在箱体1长度方向一侧与滤网架6侧面固定连接,两个滚筒4分别通过轴承9固定于两侧旁板7上下两端的轴承座10上,旁板7上端的滚筒4通过轴承与固定在箱体1上的电动机11相连接,上下两个滚筒4之间的两侧旁板7上均匀设有多个可转动的托辊部件,该托辊部件包括托辊轴17和套装在托滚轴17上的托滚轴套18,上下两个滚筒4之间套装有滤网5,滤网5置于托辊部件外侧;在箱体1侧面设有排污口12的排污槽8固定于与滤网架6相对的旁板7侧面;弹簧16一端固定在刮板轴14靠近旁板7的一端,弹簧16的另一端固定于箱体1侧面,刮板轴14通过轴承固定于两侧旁板7顶部之间,在箱体1长度方向上刮板轴14靠近滤网5一侧固定有刮板13,刮板13与滤网5接触;刮板5下侧的刮板轴14上固定有橡皮板15,橡皮板15底部紧靠在排污槽8上端面上;本发明排污槽8的底部倾斜朝下,设于箱体1侧面的排污口12位于排污槽8最低处,每个过滤腔段2的箱体1底部设有曝气管19;每个过滤腔段2的箱体1顶部设有箱盖20,箱盖20底部设有伸入过滤腔段2内的搅拌桨叶21,箱盖20上部设有与搅拌桨叶21连接的搅拌电机22。As shown in Figures 1, 2 and 3, the biogas residue biogas slurry processor includes a box body 1 and a filter device. A plurality of filter devices are respectively arranged in the length direction of the box body 1, and the box body space between each filter device forms a filter cavity. Segment 2, the tank 1 of the first filter chamber segment 2 is provided with a waste water inlet 23, and the bottom of the tank 1 of the last filter chamber segment 2 is provided with a filtrate outlet 3, and each filter device is inclined towards the direction of the filtrate outlet and forms an angle α with the horizontal, which is 70°. The filtering device includes a drum 4, a filter screen 5, a filter screen frame 6, a side plate 7, a sewage discharge tank 8 and a slag removal mechanism. The direction of the filtrate outlet 3 decreases step by step. The slag removal mechanism includes a scraper 13, a scraper shaft 14, a rubber plate 15 and a spring 16. Side plates 7 are respectively fixed on the two side walls of the box body 1. The side of the network frame 6 is fixedly connected, and the two rollers 4 are respectively fixed on the bearing seats 10 at the upper and lower ends of the side panels 7 on both sides through the bearings 9, and the roller 4 at the upper end of the side panels 7 is connected to the motor 11 fixed on the box 1 through the bearings. Connected, a plurality of rotatable roller parts are evenly arranged on the side plates 7 on both sides between the upper and lower rollers 4, and the roller parts include the roller shaft 17 and the roller bushing set on the roller shaft 17 18. A filter screen 5 is set between the upper and lower rollers 4, and the filter screen 5 is placed outside the idler part; the sewage discharge tank 8 with a sewage discharge port 12 on the side of the box body 1 is fixed on the side plate opposite to the filter screen frame 6 7 side; one end of the spring 16 is fixed on the end of the scraper shaft 14 close to the side plate 7, the other end of the spring 16 is fixed on the side of the box body 1, and the scraper shaft 14 is fixed between the tops of the side plates 7 on both sides through bearings. A scraper 13 is fixed on the side of the scraper shaft 14 close to the filter screen 5 in the length direction of the body 1, and the scraper 13 is in contact with the filter screen 5; The bottom is close to the upper end surface of the sewage discharge tank 8; the bottom of the sewage discharge tank 8 of the present invention is inclined downward, and the sewage outlet 12 located on the side of the box body 1 is located at the lowest point of the sewage discharge tank 8, and the bottom of the box body 1 of each filter cavity section 2 An aeration pipe 19 is provided; the casing 1 top of each filter chamber section 2 is provided with a case cover 20, and the bottom of the case cover 20 is provided with a stirring paddle 21 extending into the filter chamber section 2, and the top of the case cover 20 is provided with a Stirring motor 22 that stirring paddle 21 is connected.

实施例2Example 2

如图4所示,本发明的曝气管19可以省略不要,而只要有箱盖20的搅拌桨叶21和搅拌电机22即可对溶液进行搅拌混合。其他结构同实施例1。As shown in Figure 4, the aeration tube 19 of the present invention can be omitted, and as long as there are stirring paddles 21 and stirring motors 22 of the case cover 20, the solution can be stirred and mixed. Other structures are with embodiment 1.

本发明是这样运作的:The invention works like this:

开启带动滚筒4转动的电动机11,往第一个过滤腔段2内注入废水,此时滚筒4带动滤网5对废水中残渣进行过滤,并利用刮板13将滤渣刮入排污槽8内,从第二个过滤腔段2开始,按比例投入每个腔段污水处理絮凝剂进行净化,开通箱体1底部的曝气管19,以及箱盖20上端的搅拌电机22,对各腔段的溶液进行混合搅拌,经絮凝剂处理的各腔段溶液经过连续多个过滤装置的过滤,由于各个过滤装置的滤网5孔径往过滤液出口方向越来越小,从而使得废水在经过多级净化和多级过滤,最后从过滤液出口3流出的液体便符合了国家规定的污水排放标准,避免了污水直接排放造成的对环境的污染。Turn on the motor 11 that drives the drum 4 to rotate, and inject waste water into the first filter chamber section 2. At this time, the drum 4 drives the filter screen 5 to filter the residue in the waste water, and uses the scraper 13 to scrape the filter residue into the sewage tank 8, From the second filter chamber section 2, put into each chamber section sewage treatment flocculant in proportion to purify, open the aeration pipe 19 at the bottom of the box body 1, and the stirring motor 22 at the upper end of the box cover 20, for each chamber section The solution is mixed and stirred, and the solution of each chamber segment treated with the flocculant is filtered through a plurality of continuous filter devices. Since the filter screen 5 aperture of each filter device is getting smaller and smaller toward the outlet of the filtrate, the wastewater is purified in multiple stages. And multi-stage filtration, the liquid flowing out from the filtrate outlet 3 finally meets the sewage discharge standard stipulated by the state, avoiding the pollution to the environment caused by the direct discharge of sewage.

Claims (10)

1. biogas residue and biogas liquid treatment machine, comprise casing and filtration unit, described casing length direction is respectively arranged with a plurality of filtration units, cabinet space between each filtration unit forms the filtering chamber section, the casing of described first filtering chamber section is provided with the waste water import, the bottom half of last filtering chamber section is provided with the filtered liquid outlet, it is characterized in that:
Described filtration unit comprises cylinder, filter screen, screen holder, other plate, dirt discharge groove and slagging-off mechanism, be fixed with other plate on the box bilateral wall respectively, the other plate in described two side is fixedlyed connected with the screen holder side in casing length direction one side, described two cylinders respectively by bearing fixing in the other plate in both sides up and down on the bearing support at two ends, the cylinder of other plate upper end is connected with electric motor on being fixed on casing by bearing, evenly be provided with a plurality of rotating carrying roller parts on the other plate in both sides between described up and down two cylinders, be set with filter screen between two cylinders up and down, described filter screen places the carrying roller parts outside; The dirt discharge groove that is provided with sewage draining exit in the casing side is fixed in the other plate side relative with screen holder, and described slagging-off mechanism is arranged between the plate top, both sides of dirt discharge groove one side.
2. biogas residue and biogas liquid treatment machine according to claim 1 is characterized in that: described each filtration unit all towards the filtered liquid Way out tilt and with sea line shape at an angle alpha, 65 °≤α of this angle<90 °.
3. biogas residue and biogas liquid treatment machine according to claim 1, it is characterized in that: described slagging-off mechanism comprises scraper plate, scraper shaft, rubber sheet and force balance parts, described scraper shaft by bearing fixing between other plate top, both sides, be fixed with scraper plate at the above scraper shaft of casing length direction near filter screen one side, described scraper plate contacts with filter screen; Be fixed with rubber sheet on the scraper shaft of described scraper plate downside, described rubber sheet bottom abuts against on the dirt discharge groove upper surface; Described force balance parts are fixed on the end of scraper shaft near other plate.
4. biogas residue and biogas liquid treatment machine according to claim 3 is characterized in that: described force balance parts are spring, and the other end of described spring is fixed in the casing side.
5. biogas residue and biogas liquid treatment machine according to claim 1 is characterized in that: described filter screen aperture reduces step by step towards the filtered liquid Way out.
6. biogas residue and biogas liquid treatment machine according to claim 1 is characterized in that: described carrying roller parts comprise roller carrier shaft and the idler pulley axle sleeve that is sleeved on the idler pulley axle.
7. biogas residue and biogas liquid treatment machine according to claim 1 is characterized in that: the bottom angled of described dirt discharge groove is located at the lateral sewage draining exit of casing and is positioned at the dirt discharge groove lowest part down.
8. according to each described biogas residue and biogas liquid treatment machine of claim 1 to 7, it is characterized in that: the bottom half of described each filtering chamber section is provided with aeration tube.
9. biogas residue and biogas liquid treatment machine according to claim 8, it is characterized in that: the casing top of described each filtering chamber section is provided with case lid, described case lid bottom is provided with the agitating vane that stretches in the filtering chamber section, and described case lid top is provided with the agitator motor that is connected with agitating vane.
10. according to each described biogas residue and biogas liquid treatment machine of claim 1 to 7, it is characterized in that: the casing top of described each filtering chamber section is provided with case lid, described case lid bottom is provided with the agitating vane that stretches in the filtering chamber section, and described case lid top is provided with the agitator motor that is connected with agitating vane.
CN200910234213XA 2009-11-17 2009-11-17 Biogas residue biogas slurry processor Expired - Fee Related CN101708909B (en)

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Cited By (2)

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CN101928081A (en) * 2010-08-24 2010-12-29 海门市兴农畜牧机械制造有限公司 Biogas residue and biogas liquid processor
CN106082552A (en) * 2016-08-05 2016-11-09 牧原食品股份有限公司 Scale livestock culture treatment for cow manure system

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200985307Y (en) * 2006-11-29 2007-12-05 李明江 Slag-liquid separating and extracting device for sewage gas
CN201254571Y (en) * 2008-05-28 2009-06-10 陈开碇 Multifunctional biogas slurry and biogas slag pump drainage equipment
CN201538720U (en) * 2009-11-17 2010-08-04 海门市兴农畜牧机械制造有限公司 Biogas residue biogas slurry processor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101928081A (en) * 2010-08-24 2010-12-29 海门市兴农畜牧机械制造有限公司 Biogas residue and biogas liquid processor
CN101928081B (en) * 2010-08-24 2012-06-13 海门市兴农畜牧机械制造有限公司 Biogas residue biogas slurry processor
CN106082552A (en) * 2016-08-05 2016-11-09 牧原食品股份有限公司 Scale livestock culture treatment for cow manure system

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