CN101699931B - Method for manufacturing high-heat conduction ceramic circuit board - Google Patents
Method for manufacturing high-heat conduction ceramic circuit board Download PDFInfo
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- CN101699931B CN101699931B CN2009101935068A CN200910193506A CN101699931B CN 101699931 B CN101699931 B CN 101699931B CN 2009101935068 A CN2009101935068 A CN 2009101935068A CN 200910193506 A CN200910193506 A CN 200910193506A CN 101699931 B CN101699931 B CN 101699931B
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Abstract
The invention discloses a method for manufacturing a high-heat conduction ceramic circuit board, which comprises the steps of a, substrate pretreatment; b, pattern transfer; c, solder mask printing; d, character silk printing; e, electroless nickel immersion gold; and f, cutting and moulding. The invention aims to overcome the disadvantage in the prior art, and provides a method for manufacturing a high-heat conduction ceramic circuit board having simple process and good heat conducting and heat dissipating effects.
Description
Technical field
The present invention relates to the production method of high-heat-conductivity ceramic circuit board.
Background technology
Along with the continuous development of science and technology, the improving constantly of people's material and spiritual civilization, people are tending towards energy-conservation and environmental protection to the development day of electronic product.Generally adopt incandescent lamp or fluorescent lamp such as traditional illumination, wherein the energy consumption of incandescent lamp is big, a little less than the light efficiency; Mercurous in the fluorescent lamp, not environmental protection, and its energy consumption is all bigger, and light efficiency is more weak.Invented emitting led in order to address this problem people, the 20% generation light but existing emitting led per in actual applications 100% the energy is only had an appointment, and there is 80% the energy to become heat energy loss, therefore heat is the consumption of energy maximum, but simultaneously if do not remove unnecessary heat energy then LED just reduce useful life.The heat radiation of LED is mainly dispelled the heat by its base plate for packaging, but along with base plate for packaging is more and more littler, the heat that LED produces can not distribute effectively, and general at present FR4 material or the employing resin of adopting adds ceramic powder as substrate, but the heat-conducting effect of this substrate is not ideal; Adopt metal substrates such as aluminium base as substrate in addition, this substrate is to cover the material of one deck resinae as dielectric layer on these metal substrates, the heat that LED produces must pass to metal substrate through dielectric layer earlier again, because the heat conductivility of dielectric layer is poor, thereby influenced whole heat sinking function, adding that metal substrates such as aluminium base are heated is easy to generate distortion, and its dimensional stability is poor, so be not suitable for the base plate for packaging as heat transmission; Use the substrate of not resiniferous ceramic material as circuit board, its heat conduction and good heat dissipation effect, but because its processing technology more complicated has limited its application.For this reason, how solving ceramic material is a great difficult problem as the production technology of the substrate of circuit board.
Summary of the invention
The objective of the invention is in order to overcome weak point of the prior art, provide that a kind of technology is simple, the production method of the high-heat-conductivity ceramic circuit board of product heat conduction and good heat dissipation effect.
In order to achieve the above object, the present invention adopts following scheme:
The production method of high-heat-conductivity ceramic circuit board, it may further comprise the steps:
A, pretreatment of base material
To carrying out surface clean through the ceramic copper-clad base plate of checking, oven dry then;
B, figure transfer
Covering one deck light-sensitive medium on the copper layer of aforesaid substrate, the film of placing the band predetermined pattern on light-sensitive medium exposes, and develops then, and etching is removed defective products with the automated optical Equipment Inspection after moving back film;
C, solder-mask printing printing ink
The local solder-mask printing printing ink that does not need soldering of electronic components at circuit board;
D, character silk printing
According to designing requirement in circuit board character silk printing in the localities accordingly;
E, chemical sinking nickel, gold
The method of utilizing chemical sinking nickel, gold is plated one deck gold then at the place of exposed copper plating one deck nickel;
F, excision forming
Utilize laser cutting device that circuit board is cut into predetermined specification,, qualified be product of the present invention through detection of electrons.
The production method of aforesaid high-heat-conductivity ceramic circuit board is characterized in that the surface clean described in the step a is that chemical method is cleaned.
The production method of aforesaid high-heat-conductivity ceramic circuit board is characterized in that it is to adopt sodium peroxydisulfate or ammonium persulfate that ceramic copper-clad plate is carried out microetch that described chemical method is cleaned.
The production method of aforesaid high-heat-conductivity ceramic circuit board is characterized in that will carrying out 3 etchings among the step b, and etching is for the first time undertaken by 1.5m/min, and 2.0m/min is pressed in etching for the second time, and etching is for the third time undertaken by 5.5m/min.
The production method of aforesaid high-heat-conductivity ceramic circuit board is characterized in that also comprising the blue glue process of silk-screen before step f excision forming: print the blue glue of a circle around predetermined some fluorescent glue zone, oven dry then.
In sum, beneficial effect of the present invention:
One, the present invention adopts the method for chemistry that ceramic copper-clad base plate is carried out surface clean, and does not adopt the habitual mechanical polish-brush method of ordinary epoxy resin plate that it is cleaned, and effectively prevents the fracture damage of ceramic copper-clad base plate, has guaranteed the rate of finished products of product;
Two, the heat conduction of ceramic substrate of the present invention and good heat dissipation effect, processing technology is simple.
Embodiment
Below in conjunction with embodiment the present invention is described further:
Embodiment 1
The production method of high-heat-conductivity ceramic circuit board of the present invention, it may further comprise the steps:
The pre-treatment of a, substrate
Mainly comprise: supplied materials inspection → oil removing → pickling → operations such as oven dry;
Concrete way is: the ceramic copper-clad base plate through passed examination is carried out surface clean, specific practice is with sodium peroxydisulfate or ammonium persulfate the copper layer that covers of ceramic copper-clad base plate to be carried out microetch, greasy dirt and the surperficial oxide on the copper layer covered in removal, this cleans circuit board substrate with respect to the method that adopts physics, more effective damage that prevents ceramic copper-clad base plate, because physical method generally is before this substrate to be compressed, adopt roller brush high speed rotating in its surface again, by the friction of roller brush to substrate surface, the oxide on the greasy dirt surface on it is cleaned up, but this method is had no idea to be applied on the ceramic copper-clad base plate, because the ceramic layer of ceramic copper-clad base plate is more crisp, be easy to fracture.Enter next process through oven dry after the ceramic copper-clad base plate pickling of microetch;
B, figure transfer
Mainly comprise: press mold → exposure → development → etching → striping → oven dry → operations such as check;
Specific practice is: at the printing one deck photosensitive-ink or the subsides light-sensitive surface on the copper layer of covering of above-mentioned ceramic copper-clad base plate, treat after photosensitive-ink or the light-sensitive surface drying, painting the circuitous pattern film with the light of having made is placed on the ceramic copper-clad base plate upper and lower surface, carry out circuit pattern exposure, ceramic copper-clad base plate after the exposure is developed, demonstrate through the solid circuitous pattern of exposure light, ceramic copper-clad base plate after adopting etching solution or etching machine to above-mentioned exposure carries out etching, wherein to carry out three etchings, etching is for the first time undertaken by 1.5m/min, 2.0m/min is pressed in etching for the second time, etching is for the third time undertaken by 5.5m/min, moves back film oven dry back and removes defective products with the automated optical Equipment Inspection; Cleaning, drying enters next step operation then;
C, solder-mask printing printing ink
Mainly comprise: pre-treatment → printing-ink → prebake → exposure → operations such as development → hot curing;
Specific practice is: carry out cleaning, drying at above-mentioned ceramic copper-clad base plate, do not needing the local solder-mask printing printing ink of soldering of electronic components; In drying baker, expose after the low temperature prebake and develop, carrying out hot curing then; When solder-mask printing printing ink can effectively prevent soldering of electronic components, scolding tin was bonded at non-welding zone, simultaneously solder-mask printing printing ink can be also the erosion of not making moist of some conductting layers on can the protective circuit plate increase the aesthetic measure of product simultaneously; Cleaning, drying enters next step operation then;
D, character silk printing
Mainly comprise: operations such as character silk printing → hot curing;
Specific practice is: according to designing requirement in aforesaid substrate character silk printing hot curing then in the localities accordingly; So that production and processing is again at corresponding local soldering of electronic components; For the assembling production of circuit board brings convenience; Cleaning, drying enters next step operation then;
E, chemical sinking nickel, gold
Mainly comprise: oil removing → pickling → microetch → preimpregnation → heavy nickel → turmeric → operations such as oven dry;
Specific practice is: aforesaid substrate is carried out oil removing clean, pickling then, in sodium peroxydisulfate or ammonium persulfate solution, carry out microetch, clean the back and in nickel plating bath, carry out preimpregnation, utilize the method for chemical sinking nickel, gold to be 100-200 μ then at deposition one layer thickness that covers on the copper layer that needs soldering of electronic components " chemical nickel, electroplating a layer thickness then is 3 μ " gold; Cleaning, drying enters next step operation then;
F, excision forming
Mainly comprise: laser cutting → cleaning → check → operations such as packing;
Specific practice is: utilize the above laser cutting device of 8W that the substrate cut through chemical sinking nickel, gold is become predetermined specification, after detection of electrons, qualified be product of the present invention with the clear water cleaning and drying, packing gets final product then.
Embodiment 2
The production method of high-heat-conductivity ceramic circuit board of the present invention, it may further comprise the steps:
The pre-treatment of a, substrate
Mainly comprise: supplied materials inspection → oil removing → pickling → operations such as oven dry;
Concrete way is: the ceramic copper-clad base plate through passed examination is carried out surface clean, specific practice is with sodium peroxydisulfate or ammonium persulfate the copper layer that covers of ceramic copper-clad base plate to be carried out microetch, greasy dirt and the surperficial oxide on the copper layer covered in removal, this cleans circuit board substrate with respect to the method that adopts physics, more effective damage that prevents ceramic copper-clad base plate, because physical method generally is before this substrate to be compressed, adopt roller brush high speed rotating in its surface again, by the friction of roller brush to substrate surface, the oxide on the greasy dirt surface on it is cleaned up, but this method is had no idea to be applied on the ceramic copper-clad base plate, because the ceramic layer of ceramic copper-clad base plate is more crisp, be easy to fracture.Enter next process through oven dry after the ceramic copper-clad base plate pickling of microetch;
B, figure transfer
Mainly comprise: press mold → exposure → development → etching → striping → oven dry → operations such as check;
Specific practice is: at the printing one deck photosensitive-ink or the subsides light-sensitive surface on the copper layer of covering of above-mentioned ceramic copper-clad base plate, treat after photosensitive-ink or the light-sensitive surface drying, painting the circuitous pattern film with the light of having made is placed on the ceramic copper-clad base plate upper and lower surface, carry out circuit pattern exposure, ceramic copper-clad base plate after the exposure is developed, demonstrate through the solid circuitous pattern of exposure light, ceramic copper-clad base plate after adopting etching solution or etching machine to above-mentioned exposure carries out etching, wherein to carry out three etchings, etching is for the first time undertaken by 1.5m/min, 2.0m/min is pressed in etching for the second time, etching is for the third time undertaken by 5.5m/min, moves back film oven dry back and removes defective products with the automated optical Equipment Inspection; Cleaning, drying enters next step operation then;
C, solder-mask printing printing ink
Mainly comprise: pre-treatment → printing-ink → prebake → exposure → operations such as development → hot curing;
Specific practice is: carry out cleaning, drying at above-mentioned ceramic copper-clad base plate, do not needing the local solder-mask printing printing ink of soldering of electronic components; In drying baker, expose after the low temperature prebake and develop, carrying out hot curing then; When solder-mask printing printing ink can effectively prevent soldering of electronic components, scolding tin was bonded at non-welding zone, simultaneously solder-mask printing printing ink can be also the erosion of not making moist of some conductting layers on can the protective circuit plate increase the aesthetic measure of product simultaneously; Cleaning, drying enters next step operation then;
D, character silk printing
Mainly comprise: operations such as character silk printing → hot curing;
Specific practice is: according to designing requirement in aforesaid substrate character silk printing hot curing then in the localities accordingly; So that production and processing is again at corresponding local soldering of electronic components; For the assembling production of circuit board brings convenience; Cleaning, drying enters next step operation then;
E, chemical sinking nickel, gold
Mainly comprise: oil removing → pickling → microetch → preimpregnation → heavy nickel → turmeric → operations such as oven dry;
Specific practice is: aforesaid substrate is carried out oil removing clean, pickling then, in sodium peroxydisulfate or ammonium persulfate solution, carry out microetch, clean the back and in nickel plating bath, carry out preimpregnation, utilize the method for chemical sinking nickel, gold to be 100-200 μ then at deposition one layer thickness that covers on the copper layer that needs soldering of electronic components " chemical nickel, electroplating a layer thickness then is 3 μ " gold; Cleaning, drying enters next step operation then;
F, the blue glue of silk-screen
Concrete way is to print the blue glue of a circle around predetermined some fluorescent glue zone, oven dry then, in the zone that blue glue surrounds, put fluorescent glue more as required in the process of processing,, prevent that effectively fluorescent glue from flowing to beyond the presumptive area because its surface ratio is more coarse after the blue adhesive curing;
G, excision forming
Mainly comprise: laser cutting → cleaning → check → operations such as packing;
Specific practice is: utilize the above laser cutting device of 8W that the substrate cut through chemical sinking nickel, gold is become predetermined specification, after detection of electrons, qualified be product of the present invention with the clear water cleaning and drying, packing gets final product then.
Claims (5)
1. the production method of high-heat-conductivity ceramic circuit board, it may further comprise the steps:
A, pretreatment of base material
To carrying out surface clean through the ceramic copper-clad base plate of checking, oven dry then;
B, figure transfer
Covering one deck light-sensitive medium on the copper layer of aforesaid substrate, the film of placing the band predetermined pattern on light-sensitive medium exposes, and develops then, and etching is removed defective products with the automated optical Equipment Inspection after moving back film;
C, solder-mask printing printing ink
The local solder-mask printing printing ink that does not need soldering of electronic components at circuit board;
D, character silk printing
According to designing requirement in circuit board character silk printing in the localities accordingly;
E, chemical sinking nickel, gold
The method of utilizing chemical sinking nickel, gold is plated one deck gold then at the place of exposed copper plating one deck nickel;
F, excision forming
Utilize laser cutting device that circuit board is cut into predetermined specification,, qualified be product of the present invention through detection of electrons.
2. the production method of high-heat-conductivity ceramic circuit board according to claim 1 is characterized in that the surface clean described in the step a is that chemical method is cleaned.
3. the production method of high-heat-conductivity ceramic circuit board according to claim 2 is characterized in that it is to adopt sodium peroxydisulfate or ammonium persulfate that ceramic copper-clad plate is carried out microetch that described chemical method is cleaned.
4. the production method of high-heat-conductivity ceramic circuit board according to claim 1 is characterized in that will carrying out 3 etchings among the step b, and etching is for the first time undertaken by 1.5m/min, and 2.0m/min is pressed in etching for the second time, and etching is for the third time undertaken by 5.5m/min.
5. the production method of high-heat-conductivity ceramic circuit board according to claim 1 is characterized in that also comprising the blue glue process of silk-screen: print the blue glue of a circle around predetermined some fluorescent glue zone, oven dry then before step f excision forming.
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CN2009101935068A CN101699931B (en) | 2009-11-02 | 2009-11-02 | Method for manufacturing high-heat conduction ceramic circuit board |
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CN2009101935068A CN101699931B (en) | 2009-11-02 | 2009-11-02 | Method for manufacturing high-heat conduction ceramic circuit board |
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CN101699931B true CN101699931B (en) | 2011-07-06 |
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Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101990369B (en) * | 2010-08-03 | 2012-08-29 | 广东达进电子科技有限公司 | Method for manufacturing ceramic-based flexible circuit board |
WO2013059980A1 (en) * | 2011-10-25 | 2013-05-02 | 建业(惠州)电路版有限公司 | Process for chemical plating of nickel and gold on circuit board |
CN102647856A (en) * | 2012-04-13 | 2012-08-22 | 珠海元盛电子科技股份有限公司 | Method for producing COF (Chip on Film) flexible printed circuit board |
CN103660652B (en) * | 2012-09-04 | 2016-04-06 | 深南电路有限公司 | For the silk-screen printing technique of printed circuit board (PCB) |
CN103402313B (en) * | 2013-07-10 | 2016-03-02 | 中国电子科技集团公司第四十一研究所 | A kind of miniature thin-film circuit cutting-up method |
CN104244596A (en) * | 2014-09-09 | 2014-12-24 | 浙江经立五金机械有限公司 | PCB manufacturing process |
CN107548242A (en) * | 2017-08-28 | 2018-01-05 | 苏州福莱盈电子有限公司 | A kind of production technology for reducing Rigid Flex internal layer ink and coming off |
CN110767552B (en) * | 2019-09-24 | 2021-05-25 | 江苏富乐德半导体科技有限公司 | Thermal etching method for manufacturing AMB copper-clad ceramic substrate pattern |
CN115011952B (en) * | 2022-06-10 | 2023-06-20 | 江苏富乐华半导体科技股份有限公司 | Method for preventing chemical silver plating and plating leakage on surface of ceramic copper-clad substrate |
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CN1826031A (en) * | 2005-11-04 | 2006-08-30 | 友达光电股份有限公司 | Active matrix current adjustment circuit and correlative luminescence structure |
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CN1826031A (en) * | 2005-11-04 | 2006-08-30 | 友达光电股份有限公司 | Active matrix current adjustment circuit and correlative luminescence structure |
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