CN101694038A - Fabric of electric heat blanket and processing method thereof - Google Patents
Fabric of electric heat blanket and processing method thereof Download PDFInfo
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- CN101694038A CN101694038A CN200910035619A CN200910035619A CN101694038A CN 101694038 A CN101694038 A CN 101694038A CN 200910035619 A CN200910035619 A CN 200910035619A CN 200910035619 A CN200910035619 A CN 200910035619A CN 101694038 A CN101694038 A CN 101694038A
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Abstract
The invention relates to a processing method of a fabric of an electric heat blanket, belonging to the technical field of warp-kintted fabrics and comprising the following steps: selecting raw materials: selecting polyester yarn as the raw materials of a surface layer tissue, a bottom layer tissue and an inner layer tissue; kintting: once kintting by using a warp knitting machine and five guide bars to obtain the greige cloth of an electric heat blanket; pershaping: pershaping the greige cloth of the electric heat blanket and controlling the preshaping temperature, the travelling speed of the greige cloth of the electric heat blanket and the rotating speed of a fan of a shaping device to obtain cloth to be dyed; dyeing: dyeing the greige cloth to be dyed to obtain dyed cloth; aftertreatment: carrying out aftertreatment on the dyed cloth to obtain the cloth to be emerized; emerizing: emerizing the cloth to be emerized to obtain cloth to be shaped; shaping: and shaping the cloth to be shaped to obtain the fabric of the electric heat blanket. The fabric of the electric heat blanket can show fine fleeciness feeling and soft handfeeling after being knitted, can inhibit heat loss and improve the warmth retention effect; in addition, the fabric allows heating elements to pass through and can restrain the heating elements, thereby avoiding the heating element moving about.
Description
Technical field
The invention belongs to the tricot technical field, be specifically related to a kind of fabric of electric heat blanket, and relate to the processing method of this lining.
Background technology
Known electric blanket normally occurs with the version of sandwich (Sandwich), promptly lays heater element between two-layer lining.Concrete manufacturing process is that surface layer fabric (being the surface layer tissue) and bottom fabric layer (being bottom layer tissue) are merged, with sewing device such as industrial sewing machine or similarly equipment stitching, and in the process of making, limit the through channel of establishing for heater element (insulated heating wire) string, heater element is following through channel and is wearing, the integrant electric blanket that is put to use.The electric blanket of this structure also can be confirmed by Chinese utility model patent Granted publication CN2876119Y (the fabric of electric heat blanket structure with health care) and the disclosed technical scheme of CN2309349Y (nonwoven fabric is acupuncture compound electro-thermal blanket lining at interval).
The electric blanket of said structure has simple in structure and makes easy strong point, but there is following shortcoming: the one, because surface layer fabric and bottom fabric layer are independently each other, be that both are not original combining, and for the through channel (also claiming slash pocket) that the heater element string is established also can only be to limit by the mode of sewing up, therefore after heater element penetrates in the slash pocket, often be in the state that moves about, when sleeper's limbs and body motion, can cause heater element to move about, even phenomenon entangled to each other appears in heater element, has abnormal heating and draws the anxiety of security incident; The 2nd, face, bottom fabric layer are carriers independently each other as described above, although bond them together in the mode of sewing up, but this combination is strained, why claim the combination of face, bottom fabric layer to give a strained interpretation, be heater element not to be produced operative constraint (yet can claim control), how long therefore need not to use that serious gauffer can appear in electric blanket because of face, bottom fabric layer, both undermine sight, lost service life again; The 3rd, although some electric blanket does not use sewing device to limit the heater element passage, but it is bonding to adopt hot-melt adhesive, emulsion bonding agent or polyurethanes bonding agent etc. to implement, this processing mode is the cost height not only, and be difficult to satisfy environment protection requirement, because bonding agent impairs one's health as easy initiation cutaneous anaphylaxis; The 4th, sclerosis appears in electric blanket after using a period of time, and generation is similar to the effect as the hide (leather), and when not enabling heater element, warmth retention property has not existed, even gives ice-cold sensation to the people.
The applicant thinks, the shortcoming that aforesaid electric blanket structure is caused can be attributed to fabric of electric heat blanket fully, no matter because be up to now there is no in the literature or in market all have not only need not by the mode sewed up but also needn't adopt that bonding mode unites two into one the end, surface layer fabric and not only can wear arbitrarily but also can be for heater element to the fabric of electric heat blanket of the effective control of heater element that wears.Yet, finding a way to resolve the problem through the time consuming exploration and practice of the applicant, technical scheme described below is based on producing under this background.
Summary of the invention
Task of the present invention is to provide a kind of to be had good bulkiness and pleasant softness and uses to embody and reduce heat and run off and improve the fabric of electric heat blanket of warming effect.
Task of the present invention also is to provide a kind of make efficiency the high end, surface layer tissue can not only be interweaved and be incorporated into together, and can ensure that heater element conveniently wears and heater element is played the processing method of the fabric of electric heat blanket of effective tube bank between the end, surface layer tissue.
Task of the present invention is finished like this, a kind of fabric of electric heat blanket, comprise the surface layer tissue, bottom layer tissue and interior layer tissue, the raw material of described surface layer tissue is the DTY terylene thread of 150D/288F, the raw material of described bottom layer tissue is the DTY terylene thread of 75D/144F, and the raw material of layer tissue is the FDY terylene of 68D/24F in described, wherein: the DTY terylene thread of 150D/288F shared content in fabric of electric heat blanket is 60-70%, the DTY terylene thread of 75D/144F shared content in fabric of electric heat blanket is 28-40%, and the FDY terylene thread of described 68D/24F shared content in fabric of electric heat blanket is 2-6%.
An also task of the present invention is finished like this, and a kind of processing method of fabric of electric heat blanket may further comprise the steps:
A) material choice is chosen the raw material of the DTY terylene thread of 150D/288F as the surface layer tissue, chooses the raw material of the DTY terylene thread of 75D/144F as bottom layer tissue, chooses the raw material of the FDY terylene of 68D/24F as interior layer tissue;
B) weave, by warp knitting machine and adopt five sley bars once to weave, obtain the electric blanket grey cloth;
C) pre-setting, to electric blanket grey cloth pre-setting, the rotating speed of the gait of march of control pre-setting temperature, electric blanket grey cloth and the blower fan of calibrator obtains grey cloth to be dyed;
D) dyeing is treated and is dyed piece dyeing finishing, obtains stained clot-h;
E) post processing to the stained clot-h post processing, obtains treating fleece;
F) the fleece napping is treated in napping, obtains cloth to be finalized the design;
G) typing of typing cloth is treated in typing, obtains fabric of electric heat blanket.
In a specific embodiment of the present invention, steps A) the DTY terylene thread of the 150D/288F described in shared content in fabric of electric heat blanket is 60-70%, the DTY terylene thread of described 75D/144F shared content in fabric of electric heat blanket is 28-40%, and the FDY terylene thread of described 68D/24F shared content in fabric of electric heat blanket is 2-6%.
In another specific embodiment of the present invention, step B) warp knitting machine described in is the double-needle bed raschel warp knitting machine, wherein: five GB1 in the sley bar and GB5 formation surface layer tissue, GB3 forms bottom layer tissue, GB2 and GB4 form interior layer tissue, the mode of passing is: GB1:4-3-3-0/0-1-1-4//, GB2:0-1-1-1/1-0-0-0//, GB3:0-1-0-1/1-0-1-0//, GB4:0-1-1-1/1-0-0-0//and GB5:4-3-3-0/0-1-1-4//, GB1 and GB2 completely wear, GB3 wears 2 skies 53, and GB4 and GB5 completely wear.
In another specific embodiment of the present invention, step C) the control pre-setting temperature described in is that temperature is controlled to be 200-210 ℃, the gait of march of described control electric blanket grey cloth is that speed is controlled to be 30-34m/min, and the rotating speed of the blower fan of described control calibrator is that rotating speed is controlled to be 1450-1550n/min.
In another specific embodiment of the present invention, step D) the used dyestuff of the dyeing described in is disperse dyes, the consumption of disperse dyes is the 0.001-0.1% that waits to dye grey cloth weight, and before being dropped into dyeing container, disperse dyes in dyeing container, add glacial acetic acid 0.5-0.8g/L and levelling agent 0.5-1g/L as auxiliary agent, and regulate the pH4-6 of dye bath, the dye bath heating rate is 1-2 ℃/min, insulation 30-60min when being warmed up to 125-130 ℃, insulation goes out cloth after finishing when waiting to be cooled to 65-75 ℃.
Also have in the specific embodiment of the present invention, step e) post processing described in is that stained clot-h is put into tank, and adding respectively in tank respectively is the softener of the 2-3% of stained clot-h weight, the smooth agent of 0.5-1%, the leavening agent of 0.5-1% and the raising agent of 2-4%, behind 25-35min, stained clot-h is taken out tank and dehydration, then 155-165 ℃ of oven dry down.
More of the present invention and in specific embodiment, step F) napping described in is for adopting the napping of napper plucking, napper adopts No. 26/36 stripping fillet, the rotating speed of plucking cylinder is 70-90n/min, cloth speed is 7-15m/min, the number of times of plucking is 8-10 time, and the upper and lower surface of fleece is all carried out plucking.
In of the present invention and then specific embodiment, step G) setting temperature for the treatment of the typing of typing grey cloth described in is 175-185 ℃, and shaping time is 30-40S.
The grammes per square metre of the fabric of electric heat blanket of the present invention again more and in specific embodiment, step G) is 200-350g/m
2, the breadth width is 150cm-200cm.
The present invention makes surface layer tissue, bottom layer tissue and interior layer tissue owing to chosen the DTY terylene thread of 150D/288F, the DTY terylene thread of 75D/144F and the FDY terylene of 68D/24F respectively, thereby after weaving, can show good fluffy sense and soft hand feeling, thereby can suppress thermal loss, improve warming effect; Recommended processing method can guarantee face, bottom layer tissue is incorporated into together and face, bottom layer tissue between link by interior layer tissue, form not only the fabric of electric heat blanket structure that can wear but also can avoid heater element to move about for heater element to the heater element tube bank.
Description of drawings
Fig. 1 is the digital figure of the pad yarn of fabric of electric heat blanket of the present invention.
Fig. 2 is the structure for amplifying schematic diagram of fabric of electric heat blanket of the present invention.
The specific embodiment
Embodiment 1:
Process by fabric of electric heat blanket shown in Figure 2 mark among Fig. 2 according to the following steps: 1 is the surface layer tissue, and 2 is bottom layer tissue, and 3 is interior layer tissue.
The end that wears for heater element with processing, the passage between the surface layer tissue 2,1 are that 3mm, breadth width are that 185cm and grammes per square metre are 300g/m
2Fabric of electric heat blanket be example.
A) material choice, the DTY terylene thread (draw textured yarn (DTY)) of choosing 150D/288F is as the raw material that constitutes surface layer tissue 1 shown in the drawings, the DTY terylene thread (draw textured yarn (DTY)) of choosing 75D/144F is as the raw material that constitutes bottom layer tissue 2 shown in the drawings, and FDY terylene thread (full-drawn yarn) conduct of choosing 68D/24F constitutes the raw material of interior layer tissue 3, wherein: the DTY terylene thread of 150D/288F shared content in fabric of electric heat blanket is that mass percent is 65%, the DTY terylene thread of 75D/144F shared content in fabric of electric heat blanket is that mass percent is 30%, is 5% and the FDY terylene thread of 68D/24F shared content in fabric of electric heat blanket is mass percent;
B) weave, adopt five sley bar once weaved by the double-needle bed raschel warp knitting machine, GB1 and GB5 in five sley bars form surface layer tissue 1 shown in Figure 2, GB3 forms bottom layer tissue shown in Figure 22, GB2 and GB4 form interior layer tissue 3 shown in Figure 2, the concrete mode that passes is promptly filled up the yarn number by shown in Figure 1: GB1:4-3-3-0/0-1-1-4//(150D/288F), GB2:0-1-1-1/1-0-0-0//(68D/24F), GB3:0-1-0-1/1-0-1-0//(75D/144F), GB4:0-1-1-1/1-0-0-0//(68D/24F) and GB5:4-3-3-0/0-1-1-4//(150D/288F), GB1 and GB2 are for completely wearing, GB3 is for wearing 2 skies 53, GB4 and GB5 are for completely wearing, make and form many connecting filaments between surface layer tissue 1 and the bottom layer tissue 2, constitute the passage that places usefulness for heater element between the arrangement connecting filament continuously, after once weaving, obtain the electric blanket grey cloth;
C) pre-setting is to by step B) resulting electric blanket grey cloth pre-setting, 210 ℃ of setting temperatures, grey cloth cloth speed 32m/min, calibrator is that the rotating speed of the blower fan of setting machine is 1500n/min, obtains grey cloth to be dyed;
D) dyeing, to by step C) piece dyeing finishing to be dyed that obtains, select disperse dyes for use, the input amount of disperse dyes is to wait to dye 0.005% of grey cloth weight, adopt disperse yellow in the present embodiment, disperse blue and disperse red, three's weight part ratio be 1: 1: 2 (three's gross weight be wait to dye grey cloth weight 0.005%) before aforesaid disperse dyes are dropped into dyeing container such as dye vat, in dyeing container, add as the glacial acetic acid 0.5g/L of auxiliary agent and levelling agent 0.5g/L and regulate the pH4 of dye bath, the dye bath heating rate is 1 ℃/min, insulation 40min when being warmed up to 130 ℃, go out cloth when being cooled to 75 ℃ then, obtain stained clot-h;
E) post processing, to by step D) the stained clot-h post processing that obtains, in the tank that is placed with stained clot-h, add respectively for stained clot-h weight softener 3%, smooth agent 1%, leavening agent 1% and raising agent 4%, behind 30min, stained clot-h is taken out and dehydration from tank, the dehydration back is 165 ℃ of oven dry down, obtain treating fleece, the raising agent in the present embodiment is that dolantin refine model of worker Co., Ltd production and sales in Chinese Guangdong province Shuande city is a DXC-300 type super fine polyester raising agent;
F) napping, to by step e) the fleece napping for the treatment of that obtains promptly fluffs (also claiming plucking), napper adopts No. 26/36 stripping fillet, the rotating speed 80n/min of plucking cylinder, cloth speed 7m/min, the plucking number of times is 8 times, and the above and below for the treatment of fleece is that surface layer tissue 1 and bottom layer tissue 2 are all carried out plucking, obtains cloth to be finalized the design;
G) typing is to by step F) resulting cloth to be finalized the design is the typing of plucking cloth, setting temperature is 175 ℃, shaping time is 40S, here alleged shaping time is the fiber heated time, on earth, the passage between the surface layer tissue 2,1 is 3mm, the breadth width is that 185cm and grammes per square metre are 300g/m
2And by fabric of electric heat blanket shown in Figure 2.
Embodiment 2:
The end that wears for heater element with processing, the passage between the surface layer tissue 2,1 are that 5mm, breadth width are that 175cm and grammes per square metre are 290g/m
2Fabric of electric heat blanket be example.
Only with steps A) in DTY terylene thread, the DTY terylene thread of 75D/144F and the FDY terylene thread shared mass percent in fabric of electric heat blanket of 68D/24F of 150D/288F change 60%, 37% and 3% respectively into; With step C) in the rotating speed of setting temperature, grey cloth speed and blower fan change 200 ℃, 30m/min and 1450n/min respectively into; With step D) in the consumption of disperse dyes change 0.1% into, the disperse yellow of DISPERSE DYES, disperse blue and disperse red three's weight part ratio be 2: 1: 2 (three's gross weight be wait to dye grey cloth weight 0.1%), change the amount of glacial acetic acid into 0.8g/L, change the amount of levelling agent into 0.8g/L, pH changes 5.5 into, the dye bath heating rate changes 2/min into, and insulation 55min goes out cloth when waiting to be cooled to 65 ℃ when being warmed up to 126 ℃; With step e) in the amount of softener, smooth agent, leavening agent and raising agent change 2%, 0.5%, 0.7% and 2.5% of stained clot-h weight respectively into, will the time change 35min into, change bake out temperature into 155 ℃; With step F) in drum rotation speed change 90n/min into, cloth speed changes 15m/min into, the plucking number of times changes into 10 times; With step G) in setting temperature change 185% into, shaping time changes 30S into, on earth, the passage between the surface layer tissue 2,1 is 5mm, fabric width is that 175cm and grammes per square metre are 270g/m
2And by fabric of electric heat blanket shown in the drawings, all the other are all with the description to embodiment 1.
Present embodiment 1 and 2 resulting fabric of electric heat blanket, the end, the surface layer fabric that has changed the fabric of electric heat blanket in the prior art sewed up artificially or stick constitutes the structure of one, thoroughly eliminated the defective of the applicant in the background technology hurdle.
Claims (10)
1. fabric of electric heat blanket, comprise the surface layer tissue, bottom layer tissue and interior layer tissue, the raw material that it is characterized in that described surface layer tissue is the DTY terylene thread of 150D/288F, the raw material of described bottom layer tissue is the DTY terylene thread of 75D/144F, and the raw material of layer tissue is the FDY terylene of 68D/24F in described, wherein: the DTY terylene thread of 150D/288F shared content in fabric of electric heat blanket is 60-70%, the DTY terylene thread of 75D/144F shared content in fabric of electric heat blanket is 28-40%, and the FDY terylene thread of described 68D/24F shared content in fabric of electric heat blanket is 2-6%.
2. the processing method of a fabric of electric heat blanket is characterized in that may further comprise the steps:
A) material choice is chosen the raw material of the DTY terylene thread of 150D/288F as the surface layer tissue, chooses the raw material of the DTY terylene thread of 75D/144F as bottom layer tissue, chooses the raw material of the FDY terylene of 68D/24F as interior layer tissue;
B) weave, by warp knitting machine and adopt five sley bars once to weave, obtain the electric blanket grey cloth;
C) pre-setting, to electric blanket grey cloth pre-setting, the rotating speed of the gait of march of control pre-setting temperature, electric blanket grey cloth and the blower fan of calibrator obtains grey cloth to be dyed;
D) dyeing is treated and is dyed piece dyeing finishing, obtains stained clot-h;
E) post processing to the stained clot-h post processing, obtains treating fleece;
F) the fleece napping is treated in napping, obtains cloth to be finalized the design;
G) typing of typing cloth is treated in typing, obtains fabric of electric heat blanket.
3. the processing method of fabric of electric heat blanket according to claim 2, it is characterized in that steps A) described in DTY terylene thread shared content in fabric of electric heat blanket of 150D/288F be 60-70%, the DTY terylene thread of described 75D/144F shared content in fabric of electric heat blanket is 28-40%, and the FDY terylene thread of described 68D/24F shared content in fabric of electric heat blanket is 2-6%.
4. the processing method of fabric of electric heat blanket according to claim 2, it is characterized in that step B) described in warp knitting machine be the double-needle bed raschel warp knitting machine, wherein: five GB1 in the sley bar and GB5 formation surface layer tissue, GB3 forms bottom layer tissue, GB2 and GB4 form interior layer tissue, the mode of passing is: GB1:4-3-3-0/0-1-1-4//, GB2:0-1-1-1/1-0-0-0//, GB3:0-1-0-1/1-0-1-0//, GB4:0-1-1-1/1-0-0-0//and GB5:4-3-3-0/0-1-1-4//, GB1 and GB2 completely wear, GB3 wears 2 skies 53, and GB4 and GB5 completely wear.
5. the processing method of fabric of electric heat blanket according to claim 2, it is characterized in that step C) described in control pre-setting temperature be that temperature is controlled to be 200-210 ℃, the gait of march of described control electric blanket grey cloth is that speed is controlled to be 30-34m/min, and the rotating speed of the blower fan of described control calibrator is that rotating speed is controlled to be 1450-1550n/min.
6. the processing method of fabric of electric heat blanket according to claim 2, it is characterized in that step D) described in the used dyestuff of dyeing be disperse dyes, the consumption of disperse dyes is the 0.001-0.1% that waits to dye grey cloth weight, and before being dropped into dyeing container, disperse dyes in dyeing container, add glacial acetic acid 0.5-0.8g/L and levelling agent 0.5-1g/L as auxiliary agent, and regulate the pH4-6 of dye bath, the dye bath heating rate is 1-2 ℃/min, insulation 30-60min when being warmed up to 125-130 ℃, insulation goes out cloth after finishing when waiting to be cooled to 65-75 ℃.
7. the processing method of fabric of electric heat blanket according to claim 2, it is characterized in that step e) described in post processing be that stained clot-h is put into tank, and adding respectively in tank respectively is the softener of the 2-3% of stained clot-h weight, the smooth agent of 0.5-1%, the leavening agent of 0.5-1% and the raising agent of 2-4%, behind 25-35min, stained clot-h is taken out tank and dehydration, then 155-165 ℃ of oven dry down.
8. the processing method of fabric of electric heat blanket according to claim 2, it is characterized in that step F) described in napping for adopting the napping of napper plucking, napper adopts No. 26/36 stripping fillet, the rotating speed of plucking cylinder is 70-90n/min, cloth speed is 7-15m/min, the number of times of plucking is 8-10 time, and the upper and lower surface of fleece is all carried out plucking.
9. the processing method of fabric of electric heat blanket according to claim 2 is characterized in that step G) described in the setting temperature for the treatment of typing grey cloth typing be 175-185 ℃, shaping time is 30-40S.
10. the processing method of fabric of electric heat blanket according to claim 2 is characterized in that step G) described in the grammes per square metre of fabric of electric heat blanket be 200-350g/m
2, the breadth width is 150cm-200cm.
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| CN200910035619A CN101694038A (en) | 2009-09-28 | 2009-09-28 | Fabric of electric heat blanket and processing method thereof |
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| CN200910035619A CN101694038A (en) | 2009-09-28 | 2009-09-28 | Fabric of electric heat blanket and processing method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103832011A (en) * | 2014-02-28 | 2014-06-04 | 常熟市欣鑫经纬编有限公司 | Fabric for electric heating blanket and preparation method of fabric |
| CN105926148A (en) * | 2016-04-25 | 2016-09-07 | 吴江市江顺经编纺织有限公司 | Knitting method for warp knitting double-needle bed no-hair-slip fabric |
| CN107587296A (en) * | 2016-07-07 | 2018-01-16 | 浙江南旋针纺有限公司 | A kind of two-sided knitting people leather base cloth fabric brushing process |
| CN112048908A (en) * | 2020-09-01 | 2020-12-08 | 浙江传化化学品有限公司 | Processing technology of composite texturing oil agent and flannelette |
| CN113818136A (en) * | 2021-10-19 | 2021-12-21 | 江南大学 | Anti-hair-falling double-needle-bed concave-convex plush fabric and production method thereof |
| CN114045605A (en) * | 2021-09-26 | 2022-02-15 | 常熟市欣鑫经纬编有限公司 | Warp-knitted electric blanket fabric and preparation method thereof |
-
2009
- 2009-09-28 CN CN200910035619A patent/CN101694038A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103832011A (en) * | 2014-02-28 | 2014-06-04 | 常熟市欣鑫经纬编有限公司 | Fabric for electric heating blanket and preparation method of fabric |
| CN105926148A (en) * | 2016-04-25 | 2016-09-07 | 吴江市江顺经编纺织有限公司 | Knitting method for warp knitting double-needle bed no-hair-slip fabric |
| CN107587296A (en) * | 2016-07-07 | 2018-01-16 | 浙江南旋针纺有限公司 | A kind of two-sided knitting people leather base cloth fabric brushing process |
| CN112048908A (en) * | 2020-09-01 | 2020-12-08 | 浙江传化化学品有限公司 | Processing technology of composite texturing oil agent and flannelette |
| CN112048908B (en) * | 2020-09-01 | 2023-03-14 | 浙江传化化学品有限公司 | Processing technology of composite texturing oil agent and flannelette |
| CN114045605A (en) * | 2021-09-26 | 2022-02-15 | 常熟市欣鑫经纬编有限公司 | Warp-knitted electric blanket fabric and preparation method thereof |
| CN113818136A (en) * | 2021-10-19 | 2021-12-21 | 江南大学 | Anti-hair-falling double-needle-bed concave-convex plush fabric and production method thereof |
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Open date: 20100414 |