CN101692844B - Drumstick tendon ring-cutting machine - Google Patents
Drumstick tendon ring-cutting machine Download PDFInfo
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- CN101692844B CN101692844B CN2009100710048A CN200910071004A CN101692844B CN 101692844 B CN101692844 B CN 101692844B CN 2009100710048 A CN2009100710048 A CN 2009100710048A CN 200910071004 A CN200910071004 A CN 200910071004A CN 101692844 B CN101692844 B CN 101692844B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 47
- 210000002435 tendon Anatomy 0.000 title claims abstract description 22
- 210000003205 muscle Anatomy 0.000 claims 3
- 241000287828 Gallus gallus Species 0.000 abstract description 42
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 210000001930 leg bone Anatomy 0.000 description 10
- 210000000988 bone and bone Anatomy 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
本发明涉及一种鸡腿筋环切机,其主要技术特点是:由升降气缸、支架、刀座平台、旋转座、夹紧气缸和切筋刀具连接构成,升降气缸固装在支架上,升降气缸的缸头固装在支架下方的刀座平台上,该刀座平台滑动安装在支架下方的两对立轴上,在刀座平台的前面板上旋转安装一下端开口的旋转座,在旋转座的前表面上横向安装有一夹紧气缸,该夹紧气缸的缸头和缸体的下端分别对称安装有其头部为勾形的切筋刀具,该两个切筋刀具的其中一个为开口向上,另一个为开口向下。本发明结构设计合理,其充分利用升降汽缸及夹紧气缸使得切筋刀具能够对鸡腿筋进行切割处理,提高了自动化处理水平和生产效率,降低了生产劳动强度,保证了产品的加工质量。
The invention relates to a ring cutting machine for chicken hamstrings. Its main technical features are: it is composed of a lifting cylinder, a bracket, a knife seat platform, a rotating seat, a clamping cylinder and a tendon cutting tool. The lifting cylinder is fixed on the bracket, and the lifting cylinder The cylinder head of the cylinder is fixed on the tool holder platform under the bracket. The tool holder platform is slidably installed on two pairs of vertical shafts under the bracket. A clamping cylinder is horizontally installed on the front surface, and the cylinder head and the lower end of the cylinder body of the clamping cylinder are respectively symmetrically equipped with hook-shaped cutting knives, one of the two cutting knives is opened upwards, The other one opens downwards. The invention has a reasonable structural design, fully utilizes the lifting cylinder and the clamping cylinder to enable the tendon cutting tool to cut chicken hamstrings, improves the automatic processing level and production efficiency, reduces the labor intensity of production, and ensures the processing quality of products.
Description
技术领域technical field
本发明属于食品加工机械领域,尤其是一种鸡腿筋环切机。The invention belongs to the field of food processing machinery, in particular to a chicken hamstring ring cutting machine.
背景技术Background technique
食品加工厂对鸡腿进行加工处理过程中,经常需要将鸡腿筋切除。由于鸡腿的形状、大小、薄厚等多方面的原因,通常采用人工方法对鸡腿筋进行切除,其工作强度大、工作效率低。虽然市场上也有环切处理设备,但是这些环切设备不能用于对鸡腿筋的切除处理上,其存在的问题是:1.由于鸡腿的腿骨通常呈“D”形,环切设备通常会切到骨头使骨渣残留在鸡肉中从而影响食用,或者切不到鸡腿筋而影响出品率;2.由于鸡腿的腿骨大小不一致,针对不同的鸡腿大小都需要调节刀具位置,存在费时、费力、操作复杂等问题,降低了加工处理速度;3.由于鸡腿的薄厚各不相同,使得鸡腿骨的中心亦在变化,现有环切设备无法进行加工处理。综上所述,现有技术无法实现对鸡腿筋的自动切除功能,影响了鸡腿筋切除的工作效率和产品质量。During the processing of chicken legs in food processing plants, it is often necessary to remove the chicken hamstrings. Due to various reasons such as the shape, size, and thickness of the chicken leg, the chicken hamstring is usually removed by manual methods, which has high work intensity and low work efficiency. Although there are also circumcision processing equipment on the market, these circumcision equipment can not be used on the excision processing to chicken hamstring, and its existing problem is: 1. because the leg bone of chicken leg is usually " D " shape, circumcision equipment usually will If the bone is cut, the bone residue will remain in the chicken, which will affect the eating, or the chicken hamstring will not be cut, which will affect the yield; 2. Due to the inconsistent size of the leg bone of the chicken leg, it is necessary to adjust the position of the knife for different chicken leg sizes, which is time-consuming and laborious. , complex operation, etc., which reduces the processing speed; 3. because the thickness of chicken legs is different, the center of the chicken leg bone is also changing, and the existing circumcision equipment cannot be processed. To sum up, the prior art cannot realize the automatic removal function of chicken hamstring, which affects the work efficiency and product quality of chicken hamstring removal.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种能够自动切除鸡腿筋、提高生产效率和产品质量的鸡腿筋环切机。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a chicken hamstring ring cutting machine that can automatically cut chicken hamstrings, improve production efficiency and product quality.
本发明解决其技术问题是采取以下技术方案实现的:The present invention solves its technical problem and realizes by taking the following technical solutions:
一种鸡腿筋环切机,由升降气缸、支架、刀座平台、旋转座、夹紧气缸和切筋刀具连接构成,升降气缸固装在支架上,升降气缸的缸头固装在支架下方的刀座平台上,该刀座平台滑动安装在支架下方的两对立轴上,在刀座平台的前面板上旋转安装一下端开口的旋转座,在旋转座的前表面上横向安装有一夹紧气缸,该夹紧气缸的缸头和缸体的下端分别对称安装有其头部为勾形的切筋刀具,该两个切筋刀具的其中一个为开口向上,另一个为开口向下。A chicken hamstring ring cutting machine, which is composed of a lifting cylinder, a bracket, a knife seat platform, a rotating seat, a clamping cylinder and a tendon cutting tool. The lifting cylinder is fixed on the bracket, and the cylinder head of the lifting cylinder is fixed on the bottom of the bracket. On the tool seat platform, the tool seat platform is slidably installed on two pairs of vertical shafts below the bracket, and a rotary seat with an open lower end is installed on the front panel of the tool seat platform, and a clamping cylinder is installed horizontally on the front surface of the rotary seat , the cylinder head of the clamping cylinder and the lower end of the cylinder body are respectively symmetrically equipped with a hook-shaped rib cutting tool whose head is a hook shape, one of the two rib cutting tools has an opening upward, and the other has an opening downward.
而且,所述的旋转座与刀座平台的前面板的安装结构为:在旋转座中部制有一与旋转座形状相同的旋转滑道,该旋转滑道与刀座平台的前面板通过滚针轴承相连接,在旋转座的侧表面上制有齿带,该齿带与其上方的齿轮啮合在一起,该齿轮垂直套穿在刀座平台的前面板上并与安装在刀座平台下端的饲服电机相连接,在刀座平台的前面板上与旋转座两下端相对位置处分别安装有传感器。Moreover, the installation structure of the front panel of the rotary seat and the knife seat platform is: a rotary slideway with the same shape as the rotary seat is formed in the middle of the rotary seat, and the rotary slideway and the front panel of the knife seat platform pass through needle bearings. A toothed belt is formed on the side surface of the rotating seat, and the toothed belt meshes with the gear above it. The gear is vertically worn on the front panel of the tool holder platform and connected with the feeder installed at the lower end of the tool holder platform. The motors are connected, and sensors are respectively installed at the positions opposite to the two lower ends of the rotary seat on the front panel of the knife seat platform.
而且,所述的滚针轴承为带有阶梯轴的滚针轴承,滚针轴承一端卡在旋转滑道内,滚针轴承的另一端与刀座平台的前面板使用螺丝固定在一起。Moreover, the needle roller bearing is a needle roller bearing with a stepped shaft, one end of the needle roller bearing is stuck in the rotating slideway, and the other end of the needle roller bearing is fixed to the front panel of the tool holder platform with screws.
而且,所述的传感器为接近传感器。Moreover, the sensor is a proximity sensor.
而且,所述的旋转座的前表面与有夹紧气缸的安装方式为:在旋转座的前表面上安装一刀具夹,在该刀具夹上安装有夹紧气缸。Moreover, the installation method of the front surface of the rotating base and the clamping cylinder is as follows: a tool holder is installed on the front surface of the rotating base, and a clamping cylinder is installed on the tool holder.
而且,所述的刀座平台与支架下方的两对立轴的安装方式为:刀座平台Moreover, the installation method of the two pairs of vertical shafts below the tool seat platform and the bracket is as follows: the tool seat platform
的上面板四角分别安装有直线轴承,该直线轴承与两对立轴滑动安装在一起。The four corners of the upper panel are respectively equipped with linear bearings, and the linear bearings are slidably installed with two pairs of vertical shafts.
本发明的优点和积极效果是:Advantage and positive effect of the present invention are:
1、本环切机将切筋刀具固装在夹紧气缸上,通过夹紧气缸的夹紧作用使得切筋刀具能够紧贴鸡骨,力度大小适中,既能有效地切割鸡腿筋也不会夹碎骨头,利用切筋刀具头部的钩形小刀钩住鸡腿筋,通过旋转座的旋转将鸡腿筋挑断,从而有效地保证了产品的出品率以及产品质量。1. This ring cutting machine fixes the tendon cutting tool on the clamping cylinder. Through the clamping action of the clamping cylinder, the tendon cutting tool can be attached to the chicken bone with moderate force, which can effectively cut the chicken hamstring without Crush the bones, hook the chicken hamstrings with the hook-shaped knife on the head of the tendon cutting tool, and cut off the chicken hamstrings through the rotation of the rotating seat, thus effectively ensuring the yield and quality of the product.
2、本环切机通过升降气缸带动旋转座上下运动,使得切筋刀具能够准确、全面接触腿骨,对于不同大小或薄厚的鸡腿均能通过升降气缸调整转座的位置使切筋刀具夹到鸡腿腿骨,进一步保证了加工质量,提高了生产效率。2. The ring cutting machine drives the rotating seat to move up and down through the lifting cylinder, so that the tendon cutting tool can accurately and comprehensively contact the leg bone. For chicken legs of different sizes or thicknesses, the position of the rotating seat can be adjusted through the lifting cylinder so that the tendon cutting tool can be clamped. The chicken leg bone further ensures the processing quality and improves the production efficiency.
3、本环切机通过升降气缸带动转座上下运动并通过夹紧气缸水平运动使得切筋刀具能够正常地对通过旋转座下方的鸡腿进行切筋处理,因此,本环切机可以和其他鸡腿输送装置配合实现对鸡腿加工的自动化处理功能,整个处理过程无需人工参与,避免了对食品的污染,提高了生产效率,降低了劳动强度。3. The ring cutting machine drives the rotary seat to move up and down through the lifting cylinder and the horizontal movement of the clamping cylinder so that the tendon cutting tool can normally cut the ribs on the chicken legs passing under the rotating seat. Therefore, this ring cutting machine can be used with other chicken legs The conveying device cooperates to realize the automatic processing function of chicken leg processing. The whole processing process does not require manual participation, avoiding food pollution, improving production efficiency and reducing labor intensity.
4、本环切机结构简单,易于拆装进行维护保养,方便清洁、冲洗与消毒,并且运行安全可靠。4. The circumcision machine is simple in structure, easy to disassemble for maintenance, convenient for cleaning, washing and disinfection, and safe and reliable in operation.
5、本发明结构设计合理,其充分利用升降汽缸及夹紧气缸使得切筋刀具能够对鸡腿筋进行切割处理,提高了自动化处理水平和生产效率,降低了生产劳动强度,保证了产品的加工质量。5. The structure design of the present invention is reasonable, and it makes full use of the lifting cylinder and the clamping cylinder to enable the tendon cutting tool to cut chicken hamstrings, which improves the level of automatic processing and production efficiency, reduces the labor intensity of production, and ensures the processing quality of products .
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为旋转座与刀座平台之间的连接示意图(后视局部)。Fig. 2 is a schematic view of the connection between the rotary seat and the tool seat platform (rear view part).
具体实施方式Detailed ways
以下结合附图对本发明实施例做进一步详述:Embodiments of the present invention are described in further detail below in conjunction with the accompanying drawings:
一种鸡腿筋环切机,如图1所示,由升降气缸1、支架2、刀座平台4、旋转座10、夹紧气缸9和切筋刀具11连接构成,升降气缸固装在支架上,升降气缸的缸头固装在支架下方的刀座平台的上面板上。刀座平台的上面板四角分别安装有直线轴承3,该直线轴承滑动安装在支架与工作台13之间的两对立轴12上,通过升降气缸能够带动刀座平台做上下往复运动。A chicken hamstring ring cutting machine, as shown in Figure 1, is composed of a lifting cylinder 1, a
如图2所示,在刀座平台的前面板上旋转安装有一下端开口的旋转座,该旋转座的下端开口呈倒U形结构,该旋转座与刀座平台的前面板的安装结构为:在旋转座中部制有一与旋转座形状相同的旋转滑道16,该旋转滑道与刀座平台的前面板通过滚针轴承14相连接,该滚针轴承为带有阶梯轴的滚针轴承,滚针轴承一端卡在旋转滑道内,另一端与刀座平台的前面板使用螺丝固定在一起;在旋转座的侧表面上制有齿带7,该齿带与其上方的齿轮6啮合在一起,该齿轮垂直套穿在刀座平台的前面板上并与安装在刀座平台下端的饲服电机5相连接,饲服电机驱动齿轮通过啮合方式驱动齿带旋转,从而使旋转座旋转;在刀座平台的前面板上与旋转座两下端相对位置处分别安装有传感器15,该传感器为接近传感器,在旋转座处于常态时,两接近传感器能够检测到旋转座位置,而在旋转座旋转90度左右时,一侧的传感器检测不到传感器的信号则通知饲服电机停止工作,因此传感器提供了旋转座的左右限位作用,并为旋转座的定位提供数据。As shown in Figure 2, on the front panel of the tool holder platform, a rotating seat with an open lower end is installed in rotation. The lower end opening of the rotating seat is in an inverted U-shaped structure. The installation structure of the rotating seat and the front panel of the tool holder platform is as follows: In the middle part of the rotating seat, there is a
在旋转座前表面上安装有刀具夹8,在刀具夹上安装有夹紧气缸,在夹紧气缸的缸头和缸体的下端分别对称安装一对头部为勾形的切筋刀具,其中,一切筋刀具的开口向上,另一切筋刀具的开口向下,在旋转座上安装的夹紧气缸可以起到夹紧鸡腿的作用,使得切筋刀具紧贴腿骨,力度大但又不会夹碎骨头,解决了鸡腿骨不圆的问题,而切筋刀具头部的勾状小刀能够钩住鸡腿上的腿筋,通过旋转座的旋转,带动勾状小勾把鸡腿筋挑断。A
本鸡腿筋环切机的工作过程为:升降气缸使刀座平台抬起,旋转座处于通过状态,即开口向正下方,夹紧气缸处于打开状态,通过配套的传动装置将鸡腿传输到旋转座下方的指定位置并停止传送,使鸡腿固定在切割刀具夹正下方。升降气缸下压传动给刀座平台从而带动旋转座向下运动使鸡腿腿骨位于切筋刀具的中间处。夹紧气缸进行夹紧操作,由于夹紧气缸的缸头与一切筋刀具连接,夹紧气缸的缸体与另一切筋刀具连接,因此,两切筋刀具能够充分紧贴鸡腿腿骨,其使两切筋刀具作用在鸡腿腿骨上的力度适中。然后,伺服电机通过齿轮啮合转座上的齿带使旋转座旋转,从而使切筋刀具在鸡腿腿骨上进行切割。本环切机采用双刀切割,所以旋转座只需旋转180度左右即可完成环切。夹紧气缸打开切筋刀具,旋转座复位,使旋转座的旋转滑道回到起始位置,从而完成一次切割作业。The working process of this chicken hamstring ring cutting machine is as follows: the lifting cylinder lifts the knife seat platform, the rotating seat is in the passing state, that is, the opening is directly below, the clamping cylinder is in the open state, and the chicken legs are transmitted to the rotating seat through the matching transmission device The specified position below and stop the transmission, so that the chicken leg is fixed directly under the cutting tool holder. The lifting cylinder presses down and transmits to the knife seat platform so as to drive the rotating seat to move downward so that the chicken leg bone is located in the middle of the tendon cutting tool. The clamping cylinder performs the clamping operation. Since the cylinder head of the clamping cylinder is connected with the tendon cutting tool, and the cylinder body of the clamping cylinder is connected with another rib cutting tool, the two tendon cutting tools can be fully attached to the chicken leg bone, which makes The strength of the two tendon cutting knives acting on the bone of the chicken leg is moderate. Then, the servo motor rotates the rotating base through the toothed belt on the gear meshing rotating base, so that the tendon cutting cutter cuts on the chicken leg bone. The circumcision machine adopts double-knife cutting, so the rotary base only needs to rotate about 180 degrees to complete the circumcision. The clamping cylinder opens the rib cutting tool, and the rotating seat resets, so that the rotating slide of the rotating seat returns to the initial position, thereby completing a cutting operation.
本实施例是说明性的,而不是限定性的,因此不能依此来限制本发明的保护范围,凡是由本领域技术人员根据本发明的技术方案得出的其他实施方式,同样属于本发明保护的范围。This embodiment is illustrative rather than restrictive, so the scope of protection of the present invention cannot be limited accordingly. All other implementations obtained by those skilled in the art according to the technical solution of the present invention also belong to the protection of the present invention scope.
Claims (4)
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| CN2009100710048A CN101692844B (en) | 2009-10-28 | 2009-10-28 | Drumstick tendon ring-cutting machine |
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| CN109380491B (en) * | 2018-11-16 | 2020-11-24 | 山东圣和塑胶发展有限公司 | Chicken leg boning device |
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| JPH03112436A (en) | 1989-09-27 | 1991-05-14 | Goodetsukusu Kk | Device for boning bone-attached dark meat of edible bird from leg |
| IT1235740B (en) * | 1989-09-29 | 1992-09-24 | Bu Ge Go S N C Di Buzzoni Mari | A Machine that automatically knots a string to the leg of prosciutto |
| EP0594934A3 (en) * | 1992-10-28 | 1994-10-19 | Gordex Corp | Device for boning poultry legs. |
| US5401210A (en) * | 1992-07-30 | 1995-03-28 | Mayekawa Mfg. Co., Ltd. | Method of and apparatus for deboning meat |
-
2009
- 2009-10-28 CN CN2009100710048A patent/CN101692844B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03112436A (en) | 1989-09-27 | 1991-05-14 | Goodetsukusu Kk | Device for boning bone-attached dark meat of edible bird from leg |
| IT1235740B (en) * | 1989-09-29 | 1992-09-24 | Bu Ge Go S N C Di Buzzoni Mari | A Machine that automatically knots a string to the leg of prosciutto |
| US5401210A (en) * | 1992-07-30 | 1995-03-28 | Mayekawa Mfg. Co., Ltd. | Method of and apparatus for deboning meat |
| EP0594934A3 (en) * | 1992-10-28 | 1994-10-19 | Gordex Corp | Device for boning poultry legs. |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101692844A (en) | 2010-04-14 |
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