CN101666500A - Upper inlet wind type burner - Google Patents
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- CN101666500A CN101666500A CN200910042355A CN200910042355A CN101666500A CN 101666500 A CN101666500 A CN 101666500A CN 200910042355 A CN200910042355 A CN 200910042355A CN 200910042355 A CN200910042355 A CN 200910042355A CN 101666500 A CN101666500 A CN 101666500A
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Abstract
本发明公开了一种上进风燃烧器,包括由上到下顺次设置的中心火盖和外火盖、炉头、底座以及燃气分配管,炉头上设有多根引射管,底座上设有混气室,燃气分配管上设有燃气喷嘴,在外火盖和炉头之间设有分气片,在中心火盖和炉头之间设有火盖座,该火盖座为一筒状结构,其内孔为阶梯状。本发明从控制燃烧器炉体温度和改善尺寸两个方面着手,大大缩小了上进风燃烧器冷态和热态工作状况的差异,能从根本上解决燃气、空气分层现象,火焰短而有力,不会出现黄焰、回火等缺陷,不仅尺寸小、热负荷大、燃烧工况优良,还能防止喷嘴堵塞。
The invention discloses an upper air intake burner, which comprises a central fire cover and an outer fire cover, a furnace head, a base and a gas distribution pipe arranged sequentially from top to bottom. There is a gas mixing chamber, a gas nozzle is provided on the gas distribution pipe, a gas distribution piece is provided between the outer fire cover and the burner head, and a fire cover seat is provided between the central fire cover and the burner head, and the fire cover seat is a tube structure with a stepped inner hole. The invention starts from the two aspects of controlling the temperature of the burner body and improving the size, greatly reduces the difference between the cold state and the hot state of the upward air intake burner, and can fundamentally solve the phenomenon of gas and air stratification, and the flame is short and powerful , there will be no defects such as yellow flames and tempering, not only small size, large heat load, excellent combustion conditions, but also prevent nozzle clogging.
Description
技术领域 technical field
本发明涉及燃气灶技术领域,更具体的说是涉及一种上进风燃烧器。The invention relates to the technical field of gas stoves, and more specifically relates to an upward air intake burner.
背景技术 Background technique
自上世纪90年代末国内厂家从国外引进纯上进风燃烧器后,因其外观简洁、美观,很快被市场所接受,在国内陆续有厂家推出了具有自主知识产权的纯上进风燃烧器后,市面上的上进风燃烧器就比较多了,但它们都存在燃烧工况较差、火焰软弱无力、易黄焰等缺陷。虽然有些专利针对这些缺陷做出一些改进,但由于上进风燃烧系统的散热性能比较差,随着使用时间的延长,燃烧器的温度会逐渐升高,导致燃烧器附近气体的黏度成倍增加,热阻加大,进而导致热负荷减小,所以上进风燃烧器冷态和热态的热负荷相差很大,有的甚至达到40%的差距。这种情况给上进风燃烧器的设计带来了很大困难,如果按照冷态的情况设计燃烧器的进风量和进气量,则在工作一段时间后由于空气黏度急剧增加,导致进风量不足产生黄焰现象;如果按照热态的情况设计燃烧器的进风量和进气量,则燃烧器在刚开始工作的时候火焰无力,还容易造成火焰高度不一致。目前还没有一个有效的方法来解决这个问题,只能折中取一种介于冷态和热态之间的情况来设计上进风燃烧器。Since domestic manufacturers introduced pure upward air intake burners from abroad in the late 1990s, they were quickly accepted by the market because of their simple and beautiful appearance. After domestic manufacturers have launched pure upward air intake burners with independent intellectual property rights , There are more upward air-intake burners on the market, but they all have defects such as poor combustion conditions, weak flames, and easy yellow flames. Although some patents have made some improvements to address these defects, due to the poor heat dissipation performance of the upward air combustion system, the temperature of the burner will gradually increase with the prolongation of use time, resulting in a double increase in the viscosity of the gas near the burner. The thermal resistance increases, which in turn leads to a decrease in the thermal load, so the thermal load of the upward air intake burner in the cold state and the hot state differs greatly, and some even reach a 40% gap. This situation has brought great difficulties to the design of the upper air intake burner. If the air intake and intake air volume of the burner are designed according to the cold state, the air intake volume will be insufficient due to a sharp increase in air viscosity after working for a period of time. A yellow flame phenomenon occurs; if the air intake and intake air volume of the burner are designed according to the thermal state, the flame will be weak when the burner starts to work, and it is easy to cause inconsistent flame heights. At present, there is no effective method to solve this problem. We can only compromise a situation between the cold state and the hot state to design the upper air intake burner.
发明内容Contents of the invention
本发明就是为了解决现有技术不足而提供的一种上进风燃烧器,从控制燃烧器炉体温度和改善尺寸两个方面着手,大大缩小了上进风燃烧器冷态和热态工作状况的差异,能从根本上解决燃气、空气分层现象,火焰短而有力,不会出现黄焰、回火等缺陷,不仅尺寸小、热负荷大、燃烧工况优良,还能防止喷嘴堵塞。The present invention provides an upward air intake burner in order to solve the deficiencies of the prior art. It starts from the two aspects of controlling the temperature of the burner body and improving the size, and greatly reduces the difference between the cold state and the hot state of the upward air intake burner. , can fundamentally solve the phenomenon of gas and air stratification, the flame is short and powerful, there will be no defects such as yellow flames and tempering, not only small size, large heat load, excellent combustion conditions, but also prevent nozzle clogging.
本发明是采用如下技术方案来实现上述目的:一种上进风燃烧器,包括由上到下顺次设置的中心火盖和外火盖、炉头、底座以及燃气分配管,炉头上设有多根引射管,底座上设有混气室,燃气分配管上设有燃气喷嘴,其特征在于:在外火盖和炉头之间设有分气片,该分气片为环形槽状结构,其槽底设有和引射管配合的定位孔,该分气片的环形槽外沿上端设有向外的折边,分气片由定位孔安装在炉头上,外火盖盖在分气片上;在中心火盖和炉头之间设有火盖座,该火盖座为一筒状结构,其内孔为阶梯状。The present invention adopts the following technical solutions to achieve the above object: an upper air intake burner, including a central fire cover and an outer fire cover, a burner head, a base and a gas distribution pipe arranged sequentially from top to bottom, and the burner head is provided with A plurality of injection pipes, a gas mixing chamber is provided on the base, and a gas nozzle is provided on the gas distribution pipe. The bottom of the groove is provided with a positioning hole matched with the ejector tube, and the upper end of the annular groove of the gas distributor is provided with an outward folded edge. The gas distributor is installed on the burner through the positioning hole, and the outer fire cover covers On the gas sheet; a fire cover seat is provided between the central fire cover and the burner head, and the fire cover seat is a cylindrical structure with a stepped inner hole.
作为上述方案的进一步说明,所述引射管顶端设有圆形凸台,圆形凸台的内径为Φ1、外径为Φ2、高度为H1,圆形凸台顶端与外火盖、中心火盖下表面之间的距离为D1,圆形凸台外缘与外火盖、中心火盖内侧面的距离D2,其中Φ2=k1Φ1,Φ1=k2D1,D1≤3.8mm,D2≥D1,k1∈[2.08,2.29],k2∈[3.9,4.1],H1∈[2,7]mm。As a further description of the above scheme, the top of the injection tube is provided with a circular boss, the inner diameter of the circular boss is Φ 1 , the outer diameter is Φ 2 , and the height is H 1 . , the distance between the lower surface of the central fire cover is D 1 , the distance between the outer edge of the circular boss and the inner surface of the outer fire cover and the central fire cover is D 2 , where Φ 2 =k 1 Φ 1 , Φ 1 =k 2 D 1 , D 1 ≤ 3.8 mm, D 2 ≥ D 1 , k 1 ∈ [2.08, 2.29], k 2 ∈ [3.9, 4.1], H 1 ∈ [2, 7] mm.
所述外火盖为圆环形盖状结构,其内缘设有斜面结构,在该斜面上设有多个火孔,外火盖外缘下端设有火齿,该火齿为沟槽状结构,该沟槽与水平面的夹角为α,与外火盖的直径在水平面上的夹角为β,20°≤α≤35°,10°≤β≤20°。The outer fire cover is a ring-shaped cover structure, and its inner edge is provided with a slope structure, and a plurality of fire holes are arranged on the slope, and the lower end of the outer edge of the outer fire cover is provided with fire teeth, and the fire teeth are groove-shaped structure, the angle between the groove and the horizontal plane is α, and the angle between the groove and the diameter of the outer fire cover on the horizontal plane is β, 20°≤α≤35°, 10°≤β≤20°.
所述炉头为圆环形盖状结构,在炉头中部位置设有十字形的加强筋,该加强筋中部与其垂直设有引射管,在炉头环形结构上也垂直设有多个引射管,该引射管的管孔为内径上小下大的锥孔结构。The furnace head is in the shape of a ring-shaped cover, and a cross-shaped reinforcing rib is provided in the middle of the furnace head. The central part of the reinforcing rib is vertically provided with an ejector tube, and a plurality of guiding tubes are also vertically arranged on the ring structure of the furnace head. The injection tube, the tube hole of the injection tube is a tapered hole structure with an inner diameter that is small at the top and large at the bottom.
所述分气片和炉头之间设有密封垫,该密封垫为环形结构,该密封垫套在引射管上安装在分气片与炉头之间。A gasket is arranged between the gas distributor and the burner, and the gasket is in an annular structure. The gasket is placed on the ejector tube and installed between the gas distributor and the burner.
底座为带有边沿的碗形结构,该底座内对应引射管分隔有混气室,该混气室底端对应引射管的位置设有小孔,该小孔上安装有与燃气分配管连通的燃气喷嘴,该燃气喷嘴出口端与引射管下端面的距离为H2,H2∈[6,10]mm。The base is a bowl-shaped structure with an edge. The base is divided into a gas mixing chamber corresponding to the injection pipe. A small hole is provided at the bottom of the gas mixing chamber corresponding to the injection pipe. The small hole is installed with a gas distribution pipe. A connected gas nozzle, the distance between the outlet end of the gas nozzle and the lower end surface of the injection pipe is H 2 , H 2 ∈ [6, 10] mm.
本发明采用以上技术方案所能达到的有益效果是:The beneficial effect that the present invention can reach by adopting above technical scheme is:
1.本发明设有分气片和火盖座用以将火盖和炉头隔开,使得火盖在工作时产生的高温难以传递到炉头上,这样就大大减小了燃烧器冷态和热态工作状况的差距,使燃烧器的工作更稳定。1. The present invention is equipped with a gas distributor and a fire cover seat to separate the fire cover from the burner head, so that the high temperature generated by the fire cover during operation is difficult to transfer to the burner head, thus greatly reducing the burner's cold state. The gap between the working condition and the hot state makes the work of the burner more stable.
2.本发明将燃烧器的各个关键尺寸建立一个函数关系式和相应的取值范围,经反复实验数据表明,采用本发明提供的函数关系和取值范围来确定相关参数取值,与现有技术的上进风燃烧器相比,明显的提升了性能,不仅引射管引射力强,能保证燃气、空气充分混合,而且火焰短而有力,绝对不会出现黄焰、回火等缺陷,同时还能防止喷嘴堵塞。2. The present invention establishes a functional relationship and a corresponding value range for each key dimension of the burner, and the repeated experiment data shows that the functional relationship and the value range provided by the present invention are used to determine the value of the relevant parameters, which is different from the existing Compared with the up-inflow burner with advanced technology, the performance is obviously improved. Not only the injection tube has a strong ejection force, but also can ensure that the gas and air are fully mixed, and the flame is short and powerful, and there will never be defects such as yellow flames and tempering. It also prevents nozzle clogging.
3.本发明除中心火盖设有火孔外,外火盖内缘也设有火孔,在外火盖外缘还设有呈空间复合角度的火齿,这就保证了火焰处于不同层面,二次空气供给互不干涉,使燃烧更加充分,而且火齿产生的火焰螺旋上升,增加了与锅底热交换的时间,进一步提高了燃烧器的效率。3. In addition to being provided with a fire hole in the center fire cover, the present invention also has a fire hole in the inner edge of the outer fire cover, and a fire tooth with a spatial composite angle is also provided on the outer edge of the outer fire cover, which ensures that the flames are at different levels. The secondary air supply does not interfere with each other, so that the combustion is more complete, and the flame generated by the fire teeth spirals up, which increases the time for heat exchange with the bottom of the pot, and further improves the efficiency of the burner.
4.本发明的底座设有多个混气室,每一个混气室配合燃气分配管上的一个燃气喷嘴,这样就可以实现每个燃气喷嘴引射空气不受其他燃气喷嘴的影响,燃气与空气的混合更加充分、均匀,燃烧工况更加理想。4. The base of the present invention is provided with a plurality of gas mixing chambers, and each gas mixing chamber cooperates with a gas nozzle on the gas distribution pipe, so that the air injected by each gas nozzle is not affected by other gas nozzles. The mixing of air is more sufficient and uniform, and the combustion conditions are more ideal.
5.本发明在分气片和炉头座之间设有密封垫,使外火盖和中心火盖的供气路径各自独立开来,互不干涉,这样不仅使中心火的燃烧更充分,也使外火盖和中心火盖可以独立调节。5. In the present invention, a sealing gasket is provided between the gas distributor and the burner head seat, so that the air supply paths of the outer fire cover and the central fire cover are separated from each other without interfering with each other, so that not only the combustion of the central fire is more complete, It also makes the outer fire cover and the center fire cover can be adjusted independently.
附图说明 Description of drawings
图1所示为本发明的分解示意图;Fig. 1 shows the exploded schematic view of the present invention;
图2所示为本发明的剖视示意图;Figure 2 is a schematic cross-sectional view of the present invention;
图3所示为本发明分气片的俯视示意图;Fig. 3 shows the schematic top view of the gas distributor of the present invention;
图4所示为本发明外火盖的仰视示意图;Fig. 4 shows the schematic bottom view of the outer fire cover of the present invention;
图5所示为本发明外火盖的剖视示意图。Fig. 5 is a schematic cross-sectional view of the outer fire cover of the present invention.
附图标记说明:1.中心火盖,2.外火盖,3.炉头,4.底座,5.燃气分配管,6.火盖座,7.分气片,8.密封垫,9.凸台,10.燃气喷嘴,11.引射管,12.火齿,13.火孔。Explanation of reference signs: 1. Central fire cover, 2. Outer fire cover, 3. Furnace head, 4. Base, 5. Gas distribution pipe, 6. Fire cover seat, 7. Gas distributor, 8. Gasket, 9 . Boss, 10. Gas nozzle, 11. Ejector tube, 12. Fire tooth, 13. Fire hole.
具体实施方式 Detailed ways
实施例一Embodiment one
如图1~5所示,本发明公开了一种上进风燃烧器,包括由上到下顺次设置的中心火盖和外火盖、炉头、底座以及燃气分配管,炉头上设有五根引射管,底座上设有混气室,燃气分配管上设有五个燃气喷嘴,在外火盖和炉头之间设有分气片,该分气片为环形槽状结构,其槽底设有和引射管配合的定位孔,该分气片的环形槽外沿上端设有向外的折边,分气片由定位孔安装在炉头上,外火盖盖在分气片上;在中心火盖和炉头之间设有火盖座,该火盖座为一筒状结构,其内孔为阶梯状。引射管顶端设有圆形凸台,圆形凸台的内径为Φ1、外径为Φ2、高度为H1,圆形凸台顶端与外火盖、中心火盖下表面之间的距离为D1,圆形凸台外缘与外火盖、中心火盖内侧面的距离D2,其中Φ2=k1Φ1,Φ1=k2D1,D1≤3.8mm,D2≥D1,k1∈[2.08,2.29],k2∈[3.9,4.1],H1∈[2,7]mm。本实施例中H1=4.5mm,D2=D1=2.7mm,k2=4.0,k1=2.19,Φ1=10.85mm,Φ2=23.76mm。外火盖为圆环形盖状结构,其内缘设有斜面结构,在该斜面上设有多个火孔,外火盖外缘下端设有火齿,该火齿为沟槽状结构,该沟槽与水平面的夹角为α,与外火盖的直径在水平面上的夹角为β,本实施例中α=30°,β=15°。炉头为圆环形盖状结构,在炉头中部位置设有十字形的加强筋,该加强筋中部与其垂直设有一个引射管,在炉头环形结构上也垂直设有四个引射管,该引射管的管孔为内径上小下大的锥孔结构。分气片和炉头之间设有密封垫,该密封垫为环形结构,该密封垫套在引射管上安装在分气片与炉头之间。底座为带有边沿的碗形结构,该底座内对应引射管分隔有混气室,该混气室底端对应引射管的位置设有小孔,该小孔上安装有与燃气分配管连通的燃气喷嘴,该燃气喷嘴出口端与引射管下端面的距离为H2,H2=8mm。在本实施例中,各个关键尺寸的取值均未中间值,因此本实施例的各项性能都比较稳定,引射管引射力强,燃气、空气混合充分,火焰短而有力,没有黄焰、回火等缺陷。As shown in Figures 1 to 5, the present invention discloses an upper air intake burner, which includes a central fire cover and an outer fire cover, a burner head, a base and a gas distribution pipe arranged sequentially from top to bottom, and the burner head is provided with Five injection pipes, the base is provided with a gas mixing chamber, the gas distribution pipe is provided with five gas nozzles, and a gas distributor is provided between the outer fire cover and the burner head. The gas distributor is in the shape of an annular groove. The bottom is provided with a positioning hole matched with the ejection tube, and the upper end of the annular groove of the gas distributor is provided with an outward fold, the gas distributor is installed on the burner through the positioning hole, and the outer fire cover is covered on the gas distributor ; There is a fire cover seat between the center fire cover and the furnace head, the fire cover seat is a cylindrical structure, and its inner hole is stepped. There is a circular boss on the top of the injection tube. The inner diameter of the circular boss is Φ 1 , the outer diameter is Φ 2 , and the height is H 1 . The distance is D 1 , the distance D 2 between the outer edge of the circular boss and the inner surface of the outer fire cover and the center fire cover, where Φ 2 =k 1 Φ 1 , Φ 1 =k 2 D 1 , D 1 ≤3.8mm, D 2 ≥ D 1 , k 1 ∈ [2.08, 2.29], k 2 ∈ [3.9, 4.1], H 1 ∈ [2, 7] mm. In this embodiment, H 1 =4.5mm, D 2 =D1=2.7mm, k 2 =4.0, k 1 =2.19, Φ 1 =10.85mm, Φ 2 =23.76mm. The outer fire cover is a ring-shaped cover structure, and its inner edge is provided with a slope structure. There are multiple fire holes on the slope. The lower end of the outer edge of the outer fire cover is provided with a fire tooth. The fire tooth is a groove-shaped structure. The included angle between the groove and the horizontal plane is α, and the included angle with the diameter of the outer fire cover on the horizontal plane is β. In this embodiment, α=30° and β=15°. The furnace head is a ring-shaped cover-shaped structure, and a cross-shaped reinforcing rib is provided in the middle of the furnace head. An ejector tube is arranged perpendicular to the middle of the reinforcing rib, and four ejector tubes are vertically arranged on the annular structure of the furnace head. Tube, the tube hole of the injection tube is a tapered hole structure with an inner diameter that is small at the top and large at the bottom. A gasket is arranged between the gas distributor and the furnace head, and the gasket is in an annular structure. The gasket is sleeved on the ejector tube and installed between the gas distributor and the furnace head. The base is a bowl-shaped structure with an edge. The base is divided into a gas mixing chamber corresponding to the injection pipe. A small hole is provided at the bottom of the gas mixing chamber corresponding to the injection pipe. The small hole is installed with a gas distribution pipe. For the connected gas nozzle, the distance between the outlet end of the gas nozzle and the lower end surface of the injection pipe is H 2 , H 2 =8mm. In this embodiment, the values of each key dimension are not in the middle value, so the performance of this embodiment is relatively stable, the injection tube has strong ejection force, the gas and air are fully mixed, the flame is short and powerful, and there is no yellowing. Flame, tempering and other defects.
实施例二Embodiment two
本实施例中,各参数取值为极限值:H1=2mm,D2=D1=2.6mm,k2=3.9,k1=2.08,Φ1=10mm,Φ2=20.8mm,H2=6mm,除此以外,其余结构和功能与实施例一一致。虽然本实施例中的取值为最小极限值,但燃烧器的各项性能仍比同类产品有明显提升,仍能保证引射管引射力强,燃气、空气混合充分,火焰短而有力,没有黄焰、回火等缺陷。如果取值再小下去,就会重轻微缺陷发展到重大缺陷。In this embodiment, the values of each parameter are limit values: H 1 =2mm, D 2 =D 1 =2.6mm, k 2 =3.9, k 1 =2.08, Φ 1 =10mm, Φ 2 =20.8mm, H 2 =6mm, except that, all the other structures and functions are consistent with Embodiment 1. Although the value in this embodiment is the minimum limit value, the performance of the burner is still significantly improved compared with similar products, and it can still ensure that the injection tube has a strong injection force, the gas and air are fully mixed, and the flame is short and powerful. There are no defects such as yellow flame and tempering. If the value is further reduced, minor defects will develop into major defects.
实施例三Embodiment Three
本实施例中,各参数取值为最大极限值:H1=7mm,D2=D1=2.4mm,k2=4.1,k1=2.29,Φ1=10mm,Φ2=22.9mm,H2=10mm,除此以外,其余结构和功能与实施例一一致。本实施例也能保证引射管引射力强,燃气、空气混合充分,火焰短而有力,没有黄焰、回火等缺陷。如果取值再大下去,也会开始出现缺陷。In this embodiment, each parameter takes the maximum limit value: H 1 =7mm, D 2 =D 1 =2.4mm, k 2 =4.1, k 1 =2.29, Φ 1 =10mm, Φ 2 =22.9mm, H 2 =10mm, except for this, the other structures and functions are consistent with the first embodiment. This embodiment can also ensure strong ejection force of the ejector tube, sufficient mixing of gas and air, short and powerful flame, and no defects such as yellow flame and tempering. If the value is further increased, defects will start to appear.
以上实施例为采用本发明所提供的函数关系和取值范围设计的燃烧器,其工作状态和工作效率都能达到较优良状态,下表所示为没有采取本发明所提供的函数关系和取值范围设计的燃烧器,它们或多或少都有些缺陷,如下表:The above embodiments are burners designed using the functional relationship and value range provided by the present invention, and their working conditions and work efficiency can reach a relatively good state. The following table shows that the functional relationship and value range provided by the present invention are not adopted. Burners designed for the value range, they have more or less defects, as shown in the following table:
上述实施例和附图所示仅为本发明较佳实施例的一部分,并不能以此局限本发明,在不脱离本发明精髓的条件下,本领域技术人员所做的任何变动,都属本发明的保护范围。The above-mentioned embodiments and the accompanying drawings are only a part of the preferred embodiments of the present invention, and the present invention cannot be limited thereto. Under the condition of not departing from the essence of the present invention, any changes made by those skilled in the art belong to this invention. protection scope of the invention.
Claims (6)
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| CN200910042355.6A CN101666500B (en) | 2009-09-01 | 2009-09-01 | Upper inlet wind type burner |
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| CN102644920A (en) * | 2012-02-28 | 2012-08-22 | 沈丽荣 | Combustor with multiple ejector pipes |
| WO2017101545A1 (en) * | 2015-12-17 | 2017-06-22 | 广东美的厨房电器制造有限公司 | Burner assembly and gas stove |
| CN106949466A (en) * | 2017-03-15 | 2017-07-14 | 广东美的厨房电器制造有限公司 | Burner and gas kitchen ranges |
| CN106989388A (en) * | 2017-04-01 | 2017-07-28 | 浙江森歌电器有限公司 | cooker burner |
| CN108332238A (en) * | 2018-02-08 | 2018-07-27 | 吴联凯 | A kind of Chinese meal type gas-cooker |
| WO2018166066A1 (en) * | 2017-03-15 | 2018-09-20 | 广东美的厨房电器制造有限公司 | Burner and gas hob |
| CN110260320A (en) * | 2019-06-26 | 2019-09-20 | 宁波方太厨具有限公司 | Integral type collector mat, cooker burner and kitchen range |
| CN112240550A (en) * | 2020-09-16 | 2021-01-19 | 宁波方太厨具有限公司 | Upper air inlet burner |
| CN112781044A (en) * | 2021-01-21 | 2021-05-11 | 石天水 | Fire distributor capable of inputting secondary air to center |
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| CN110260320A (en) * | 2019-06-26 | 2019-09-20 | 宁波方太厨具有限公司 | Integral type collector mat, cooker burner and kitchen range |
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| CN112781044A (en) * | 2021-01-21 | 2021-05-11 | 石天水 | Fire distributor capable of inputting secondary air to center |
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| CN101666500B (en) | 2014-04-16 |
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