CN101660596B - High-power composite gear front speed up and back speed up speed regulation type hydraulic coupling transmission device - Google Patents
High-power composite gear front speed up and back speed up speed regulation type hydraulic coupling transmission device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种应用于大型锅炉给水泵机械设备的大功率复合齿轮前增速后增速调速型液力偶合器传动装置。The invention relates to a high-power composite gear speed-increasing front speed-up rear speed-regulating type hydraulic coupling transmission device applied to large-scale boiler feed water pump mechanical equipment.
背景技术Background technique
液力偶合器传动装置是液力偶合器与齿轮传动元件的组合。调速型液力偶合器传动装置可在电机转速不变的情况下实现输出转速的无级调节,它可提高电机的起动能力,减少冲击和振动,协调多机驱动的负荷分配,它还易于实现遥控和自动控制并可节约大量的电能。它对电机的电压无限制,能适应高电压、大功率、高转速工况,目前广泛的应用在各种风机、水泵、物料输送等机械设备中。A fluid coupling transmission is a combination of a fluid coupling and a gear transmission element. The speed-regulating hydraulic coupling transmission device can realize stepless adjustment of the output speed under the condition that the motor speed is constant. It can improve the starting ability of the motor, reduce shock and vibration, and coordinate the load distribution of multi-machine drives. It is also easy to Realize remote control and automatic control and can save a lot of electric energy. It has no limit on the voltage of the motor, and can adapt to high voltage, high power, and high speed conditions. It is currently widely used in various mechanical equipment such as fans, water pumps, and material transportation.
调速型偶合器传动装置分为:前置齿轮增速型、后置齿轮降速型、后置齿轮增速型、复合齿轮前增后减型、复合齿轮前增后增型、立式后置齿轮降速型、组合成套型和多元组合型。液力偶合器前设置一对增速齿轮,目的是提高偶合器输入转速和传递功率的能力,降低偶合器的规格。偶合器后设置一对降速齿轮,目的是适应低速工作机的匹配要求。偶合器后设置一对增速齿轮,目的是提高输出转速达到工作机所要求的转速。立式后置齿轮降速型是偶合器后设置直交轴锥齿轮传动的减速装置,以适应立式低速机械选用需要。组合成套型是将调速型液力偶合器与增速器或减速器组合在一起,形成统一控制,集中供油的成套机组。多元组合型是将调速型液力偶合器与行星齿轮调速系统、液力变矩器、液力减速器、液压离合器等组合在一起,发挥各元件的优越性。但该种传动装置运动链长,结构复杂。The speed-adjusting coupling transmission device is divided into: front gear speed-up type, rear gear speed-down type, rear gear speed-up type, composite gear front increase and rear decrease type, compound gear front increase and rear increase type, vertical rear Set gear reduction type, combination set type and multiple combination type. A pair of speed-up gears are arranged in front of the hydraulic coupling, the purpose of which is to increase the input speed and power transmission capability of the coupling and reduce the specification of the coupling. A pair of reduction gears are arranged behind the coupling to meet the matching requirements of low-speed working machines. A pair of speed-increasing gears are arranged behind the coupling, the purpose is to increase the output speed to reach the speed required by the working machine. The vertical rear gear speed reduction type is a reduction device with a right-angle shaft bevel gear drive behind the coupling to meet the needs of vertical low-speed machinery. The combined set type is a complete set of unit that combines a speed-regulating hydraulic coupling with a speed increaser or a reducer to form a unified control and centralized oil supply. The multi-combination type combines the speed-regulating fluid coupling with the planetary gear speed-regulating system, hydraulic torque converter, hydraulic reducer, hydraulic clutch, etc., to give full play to the advantages of each component. However, this kind of transmission device has a long kinematic chain and a complicated structure.
液力调速节能的特点是工作机功率越大,调速节能的效果越明显。随着我国经济建设的发展,发电、冶金、化工、石油、矿山等领域所用设备功率和装机容量增加非常快,在全球能源日益紧张的形势下,大功率调速型液力偶合器传动装置的广泛应用具有非常迫切的现实意义。德国VOITH公司作为全球最著名的一家液力产品公司,其产品中用于大型泵与风机调速节能的调速型液力偶合器产品占1/3以上。目前,该公司已有转速达20000r/min、最大传递功率达55000kW的产品,调速型液力偶合器用于节能还在向更大功率发展。目前我国自主生产的液力偶合器产品功率范围为50-4200kw,只能满足中小功率风机、水泵等机械设备的一般配套需要。The characteristic of hydraulic speed regulation and energy saving is that the greater the power of the working machine, the more obvious the effect of speed regulation and energy saving. With the development of my country's economic construction, the power and installed capacity of equipment used in power generation, metallurgy, chemical industry, petroleum, mining and other fields have increased very rapidly. Wide application has very urgent practical significance. German VOITH company is the world's most famous hydraulic product company, and the speed-regulating hydraulic coupling products used for large-scale pumps and fans for speed regulation and energy saving account for more than 1/3 of its products. At present, the company has products with a speed of 20,000r/min and a maximum transmission power of 55,000kW, and the speed-adjustable hydraulic coupling is still developing to a higher power for energy saving. At present, the power range of hydraulic coupling products independently produced in my country is 50-4200kw, which can only meet the general supporting needs of small and medium power fans, water pumps and other mechanical equipment.
CN03210828.1公开了一种“液力偶合器传动箱”,CN93225262.1公开了“组合式增速型调速液力偶合器”,CN02206267.X公开了“液力偶合器正车减速箱”,CN01212153.3公开了“抽油机液力-齿轮传动装置”,CN200720032215.7公开了“立式液力调速正车箱”,CN200710173259.6公开了“离心导流智能调速液力偶合器本体结构”,CN200620093870.9公开了“带式输送机柔性启动调速装置”,CN200520035187.5公开了“大功率钻井泵驱动装置”,CN89217153.7公开了“节能限速升降驱动装置”。CN200610116275.7公开了“离心导流阀控调速型液动力偶合器”。这些发明大多为应用于车辆和钻井设备的中小功率调速型液力偶合器传动装置的结构设计,少数为对液力偶合器工作腔充液量控制方面的内容。CN03210828.1 discloses a "hydraulic coupling transmission box", CN93225262.1 discloses a "combined speed-increasing type speed-regulating hydraulic coupling", and CN02206267.X discloses a "hydraulic coupling forward gear box" , CN01212153.3 discloses "hydraulic-gear transmission device of pumping unit", CN200720032215.7 discloses "vertical hydraulic speed regulation positive carriage", CN200710173259.6 discloses "centrifugal diversion intelligent speed regulation hydraulic coupling Body structure", CN200620093870.9 discloses "flexible start-up speed regulating device for belt conveyor", CN200520035187.5 discloses "high-power drilling pump driving device", and CN89217153.7 discloses "energy-saving speed-limiting lifting driving device". CN200610116275.7 discloses a "centrifugal diversion valve-controlled speed-regulating type hydraulic coupling". Most of these inventions are about the structural design of small and medium power speed-regulating hydraulic coupling transmissions applied to vehicles and drilling equipment, and a few of them are related to the control of the liquid filling volume of the working chamber of the hydraulic coupling.
发明内容Contents of the invention
本发明的目的就在于针对上述现有技术的不足,提供一种与大型锅炉供水泵相匹配的大功率复合齿轮前增速后增速调速型液力偶合器传动装置。The purpose of the present invention is to address the above-mentioned shortcomings of the prior art, and provide a high-power composite gear front speed-up and rear speed-up speed-regulating type hydraulic coupling transmission device matched with a large boiler water supply pump.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
大功率复合齿轮前增速后增速调速型液力偶合器传动装置包括输入轴18通过滑动轴承IV17与滑动轴承V21固定在下箱体2上,输入轴18的右端装有输入端齿式联轴器22,左端装有圆锥小齿轮43,与圆锥小齿轮43配合的圆锥大齿轮13与油泵轴16之间依靠键连接,油泵轴16通过角接触球轴承44安装在支撑板46上,工作油泵14和主润滑油泵15通过双联齿轮与油泵轴16连接,输入轴18与前增速人字大齿轮19过盈连接,泵轮轴20通过滑动轴承VI23和滑动轴承VII25固定在下箱体2上,泵轮轴20设计成齿轮轴的形式与前增速人字大齿轮19配合,泵轮轴20与泵轮28在泵轮轴端通过螺栓连接,泵轮轴20右端装有泵轮轴端推力轴承42,并由泵轮轴端压盖41定位,涡轮轴4通过滑动轴承I7和滑动轴承X35固定在下箱体2上,涡轮轴4与后增速人字大齿轮3过盈连接,涡轮轴4在轴端与涡轮30用螺栓连接,涡轮轴4的左端装有涡轮轴端推力轴承6,并由涡轮轴端压盖5定位,输出轴11通过滑动轴承II9和滑动轴承III12固定在下箱体2上,输出轴11与后增速人字小齿轮10过盈连接,后增速人字大齿轮3与后增速人字小齿轮10相配合,输出轴11的左端装有输出轴端齿式联轴器8,辅助润滑油泵总成24固连在箱体上,排油机构1通过焊在下箱体2上的导管支承座进行支撑,导管可以在液力偶合器的出口油腔内伸缩移动,支撑板45和46焊接在下箱体2上,输入轴18与电机的连接采用输入轴端齿式联轴器22、输出轴11与工作机的连接采用输出轴端齿式联轴器8,液力偶合器的工作腔为桃形工作腔,液力偶合器是由泵轮28与泵轮轴20固定连接,涡轮30与涡轮轴4固定连接,泵轮刮油盘27支撑在轴承座38上,并与泵轮28固定连接,背壳33与筒体隔板32均支撑在导管壳体34上同时与旋转筒体31固定连接,旋转筒体31在另一端用螺栓与泵轮28相连。筒体隔板32上开有环形的通孔,泵轮28与涡轮30、背壳33与筒体隔板32、泵轮刮油盘27与泵轮外壳、旋转筒体31与泵轮28和涡轮外壳之间组成的空间均相通;油路系统是由工作油泵14、主润滑油泵15和辅助润滑油泵24组成,且均为齿轮油泵,液力偶合器在启动前,先通过辅助电机启动辅助润滑油泵24,油液经双联滤清器进入各个滑动轴承进行润滑,液力偶合器启动后油泵经节流器开始向液力偶合器工作腔供油,通过导管排出的油液经冷却器回油箱,同时,当滤清器内的压力达到规定润滑压力后,辅助油泵24停止工作,主润滑油泵15开始承担滑动轴承和人字齿轮的润滑,油路系统中装有安全阀,各轴承处装有温度传感器,保证油路系统安全运行。The high-power composite gear front speed up and back speed up speed regulating type fluid coupling transmission device includes the
前增速人字大齿轮19与泵轮轴20的齿轮的增速比为2.0-2.10,后增速人字大齿轮3与后增速人字小齿轮10的增速比为1.70-1.80。The speed-up ratio of the front speed-up
本发明的目的还可以通过以下技术方案实现:The purpose of the present invention can also be achieved through the following technical solutions:
前增速人字大齿轮19与泵轮轴20的齿轮的增速比为2.0-2.10,后增速人字大齿轮3与后增速人字小齿轮10的增速比为1.70-1.80;所述的固定连接均为螺栓连接;泵轮28与涡轮30之间的间隙为3mm-8mm。The speed-up ratio of the front speed-up
有益效果:该装置使电机和工作机达到良好的匹配关系,改善传动品质,提高工作机的运行效率,使锅炉供水泵始终工作在高效区,通过液力调速大幅度的节约能源。Beneficial effects: the device achieves a good matching relationship between the motor and the working machine, improves the transmission quality, improves the operating efficiency of the working machine, makes the boiler water supply pump always work in the high-efficiency zone, and greatly saves energy through hydraulic speed regulation.
附图说明Description of drawings
图1是大功率复合齿轮前增速后增速调速型液力偶合器传动装置的俯视结构图。Figure 1 is a top view structural diagram of a high-power composite gear with a front speed increase and a rear speed speed regulation type hydraulic coupling transmission.
图2是大功率复合齿轮前增速后增速调速型液力偶合器传动装置的主视图。Fig. 2 is a front view of a high-power composite gear with a front speed increase and a rear speed speed regulation type fluid coupling transmission device.
图3是液力偶合器传动装置输入轴面上的剖视图。Fig. 3 is a cross-sectional view on the input shaft surface of the transmission device of the fluid coupling.
图4是大功率复合齿轮前增速后增速调速型液力偶合器传动装置油路系统图。Figure 4 is a diagram of the oil circuit system of the high-power composite gear with a front speed increase and a rear speed speed regulation type hydraulic coupling transmission.
1排油机构,2下箱体,3后增速人字大齿轮,4涡轮轴,5涡轮轴端压盖,6涡轮轴端推力轴承,7滑动轴承I,8输出轴端齿式联轴器,9滑动轴承II,10后增速人字小齿轮,11输出轴,12滑动轴承III,13圆锥大齿轮,14工作油泵,15主润滑油泵,16油泵轴,17滑动轴承IV,18输入轴,19前增速人字大齿轮,20泵轮轴,21滑动轴承V,22输入轴端齿式联轴器,23滑动轴承VI,24辅助润滑油泵总成,25滑动轴承VII,26滑动轴承VIII,27泵轮刮油盘,28泵轮,29滑动轴承IX,30涡轮,31旋转筒体,32筒体隔板,33背壳,34导管壳体,35滑动轴承X,36齿轮润滑管,37轴承座兼进油室,38轴承座,39油箱,40上箱体,41泵轮轴端压盖,42泵轮轴端推力轴承,43圆锥小齿轮,44角接触球轴承,45、46支撑板。1 oil discharge mechanism, 2 lower box, 3 rear speed-increasing herringbone gear, 4 turbine shaft, 5 turbine shaft end gland, 6 turbine shaft end thrust bearing, 7 sliding bearing I, 8 output shaft end gear coupling Device, 9 sliding bearing II, 10 rear speed-up herringbone pinion, 11 output shaft, 12 sliding bearing III, 13 conical large gear, 14 working oil pump, 15 main lubricating oil pump, 16 oil pump shaft, 17 sliding bearing IV, 18 input Shaft, 19 front speed increase herringbone gear, 20 pump wheel shaft, 21 sliding bearing V, 22 input shaft end gear coupling, 23 sliding bearing VI, 24 auxiliary lubricating oil pump assembly, 25 sliding bearing VII, 26 sliding bearing VIII, 27 pump wheel oil scraper plate, 28 pump wheel, 29 sliding bearing IX, 30 turbine, 31 rotating cylinder, 32 cylinder partition, 33 back shell, 34 conduit casing, 35 sliding bearing X, 36 gear lubricating pipe , 37 bearing seat and oil inlet chamber, 38 bearing seat, 39 oil tank, 40 upper box, 41 pump wheel shaft end gland, 42 pump wheel shaft end thrust bearing, 43 conical pinion, 44 angular contact ball bearing, 45, 46 support plate.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
依据KSB型号电机和大型锅炉供水泵的性能参数确定调速型液力偶合器的传动方案为复合齿轮前增速后增速传动。本发明传递的额定功率为12000kw,额定输入转速为3000r/min,额定输出转速为10000r/min。该传动方案的目的是提高液力偶合器输入转速和传递功率能力的同时,降低偶合器的规格并满足锅炉供水泵输入转速的要求。According to the performance parameters of the KSB type motor and the large-scale boiler water supply pump, the transmission scheme of the speed-regulating hydraulic coupling is determined as the compound gear speed-up before the speed-up and the speed-up after the speed-up. The rated power transmitted by the invention is 12000kw, the rated input speed is 3000r/min, and the rated output speed is 10000r/min. The purpose of this transmission scheme is to improve the input speed and transmission power capacity of the hydraulic coupling, while reducing the specification of the coupling and meeting the requirements of the input speed of the boiler water pump.
依据KSB型号电机和大型锅炉供水泵的性能参数确定液力偶合器的原始设计参数:额定的传递功率P=12000kw,额定的输入转速n=6000r/min,额定转速比i=η=0.97-0.985。选择的工作腔型为桃形工作腔,工作腔有效直径D计算公式:
叶片数目的计算公式为Z=7.6×D0.3,式中:Z-叶片数目;D-有效直径,mm。确定泵轮的叶片数目为48,涡轮的叶片数目为51。叶片的形状结构为倾角为零的径向直叶片,且将叶片设计成轴向不等厚、内缘削角的结构形式。为了防止流体的脉动冲击,叶片的排列关系为叶轮内均匀排列。偶合器制造材料为35cr2WMo,与叶轮以及叶片强度有关的尺寸在相似设计的基础上经有限元强度分析后最终确定。The formula for calculating the number of blades is Z=7.6×D 0.3 , where: Z—number of blades; D—effective diameter, mm. Determine the number of blades of the pump impeller to be 48, and the number of blades of the turbine to be 51. The shape and structure of the blades are radial straight blades with a zero inclination angle, and the blades are designed in a structural form with unequal thickness in the axial direction and chamfered inner edges. In order to prevent the pulsating impact of the fluid, the arrangement relationship of the blades is evenly arranged in the impeller. The manufacturing material of the coupling is 35cr2WMo, and the size related to the strength of the impeller and the blade is finally determined after the finite element strength analysis on the basis of similar design.
传动装置的液力偶合器部分由泵轮28、涡轮30、旋转筒体31、筒体隔板32、泵轮刮油盘27、背壳33、排油机构1和导管壳体34组成,泵轮28与涡轮30之间有5mm的间隙,各个旋转组件之间用螺栓连接。泵轮28与涡轮30、背壳33与筒体隔板32、泵轮刮油盘27与泵轮外壳、旋转筒体31与泵轮28、涡轮30外壳之间组成的空间均相通。液力偶合器工作时,由工作油泵泵出的工作油,进入进油室后在泵轮刮油盘的带动下,由泵轮28上的进油口进入偶合器工作腔内。偶合器开始工作后,由于偶合器内部的空间均相通,工作油的液面在各个空间等高,通过导管调节背壳和筒体隔板之间的液面高度,从而可以实现改变偶合器工作腔内的充液量,进而可以实现液力偶合输出转速和扭矩的调节。The hydraulic coupling part of the transmission device is composed of a
对人字齿轮进行齿面接触强度、轮齿弯曲强度以及胶合承载能力的设计计算。前、后增速人字齿轮的齿轮材料均为18cr2Ni4WA,齿轮精度均为4级。The design and calculation of the contact strength of the tooth surface, the bending strength of the gear tooth and the adhesive bearing capacity of the herringbone gear are carried out. The gear material of the front and rear speed-up herringbone gears is 18cr2Ni4WA, and the gear precision is 4th grade.
前增速齿轮的具体参数如下:小齿轮的齿数Z1=23,大齿轮的齿数Z2=47;前增速比i=2.04;齿轮的宽径比ψd=0.8;齿轮的法面模数mn=12mm;前增速齿轮的中心距a=485mm;螺旋角β=29.763°;小齿轮的分度园直径d1=317.941mm,大齿轮的分度园直径d2=649.705mm;人字齿轮的宽度B=590mm(包括退刀槽70mm)。The specific parameters of the front speed-up gear are as follows: the number of teeth of the pinion Z 1 =23, the number of teeth of the large gear Z 2 =47; the front speed-up ratio i=2.04; the width-to-diameter ratio of the gear ψ d =0.8; Number m n =12mm; the center distance of the front speed increasing gear a=485mm; the helix angle β=29.763°; the indexing circle diameter d 1 of the small gear =317.941mm, the indexing circle diameter d 2 of the bull gear =649.705mm; The width B of the herringbone gear = 590mm (including the undercut 70mm).
后增速齿轮的具体参数如下:小齿轮的齿数Z1=25,大齿轮的齿数Z2=43;前增速比i=1.72;齿轮的宽径比ψd=0.8;齿轮的法面模数mn=12mm;前增速齿轮的中心距a=485mm;螺旋角β=32.729°;小齿轮的分度园直径d1=356.617mm,大齿轮的分度园直径d2=613.382mm;人字齿轮的宽度B=640mm。The specific parameters of the rear speed-up gear are as follows: the number of teeth of the pinion Z 1 =25, the number of teeth of the large gear Z 2 =43; the front speed-up ratio i=1.72; the width-to-diameter ratio of the gear ψ d =0.8; Number m n =12mm; the center distance of the front speed increasing gear a=485mm; the helix angle β=32.729°; the diameter of the indexing circle of the pinion gear d 1 =356.617mm, the diameter of the indexing circle of the bull gear d 2 =613.382mm; The width B of the herringbone gear=640mm.
依据原动机和工作机的性能参数以及与之相匹配的液力偶合器的规格,合理分配传动比。考虑到箱体制造的工艺性使输入轴与输出轴的轴线重合,由于前增速齿轮的传动比与后增速齿轮的传动比相差不大,通过调整人字齿轮的螺旋角使前增速和后增速两对齿轮中心距相等。According to the performance parameters of the prime mover and the working machine and the specifications of the matched hydraulic coupling, the transmission ratio is allocated reasonably. Considering the manufacturability of the box body so that the axes of the input shaft and the output shaft coincide, since the transmission ratio of the front speed-up gear is not much different from that of the rear speed-up gear, the front speed-up gear can be adjusted by adjusting the helical angle of the herringbone gear. The center distance between the two pairs of gears is equal to that of the rear speed increaser.
人字齿轮与传动轴之间的装配方式为过盈连接,该定位方式同时满足人字齿轮的轴向和周向定位要求。通过装配的过盈量来实现在高转速、大功率下人字齿轮与轴之间传递扭矩的可靠性。为了方便装配,在人字齿轮上开有液压油口。将与泵轮28用螺栓相连的泵轮轴20设计成齿轮轴的形式。根据人字齿轮的传动特性,输入轴11和输出轴18在箱体内为浮动安装,工作时可自动实现定位。各个传动轴以及导管壳体34在箱体内的支撑均采用滑动轴承。液力偶合器在工作时,工作液体对叶轮产生非常大的轴向力,泵轮28、涡轮30与传动轴之间的连接方式均为螺栓连接,由于轴向力的方向不定,在泵轮轴20和涡轮轴4的轴端处分别设置有泵轮轴端推力轴承42和涡轮轴端推力轴承6,工作液体对叶轮的轴向力最终由泵轮轴端推力轴承42和涡轮轴端推力轴承6承担,泵轮轴端压盖41和涡轮轴端压盖5均用螺栓直接与箱体相连,实现泵轮轴20与涡轮轴4的轴向定位要求。箱体采用对开式焊接箱体,输入轴18与输出轴11轴线重合。为了满足传动部件的定位要求,箱体内部设置有两层支撑板,支撑板上开有轴承孔固定滑动轴承,导管壳体34与箱体左侧的支撑板直接用螺栓相连,实现定位要求。下箱体的侧面与导管相对应的位置焊接有导管支撑座连接排油机构1。箱体的壁厚满足箱体的强度和刚度要求。输入轴18与电机、输出轴11与工作机的连接均采用齿式联轴器。The assembly method between the herringbone gear and the transmission shaft is an interference connection, and this positioning method meets the axial and circumferential positioning requirements of the herringbone gear at the same time. The reliability of the torque transmission between the herringbone gear and the shaft at high speed and high power is realized through the interference of the assembly. In order to facilitate assembly, a hydraulic oil port is opened on the herringbone gear. The
调速型液力偶合器油路系统包括供、排工作油路系统和润滑油路系统,采用出口调节伸缩导管式的调速方式。油路系统由工作油泵14、主润滑油泵15和辅助润滑油泵24组成,均为齿轮油泵。调速型液力偶合器传动装置在启动前,先通过辅助电机驱动辅助润滑油泵24,油液经双联滤清器进入主润滑油路分配给各个滑动轴承进行润滑。传动装置启动后,主供油泵开始工作,泵出的工作油经节流器节流后向液力偶合器工作腔供油,同时导管排油,油液经冷却器回油箱完成工作油路的循环。同时,当滤清器内的压力达到规定润滑压力后,辅助润滑油泵总成24停止工作,主润滑油泵15开始承担滑动轴承和人字齿轮的润滑工作。油路系统中装有安全阀,各轴承处有测温元件,能保证油路系统安全运行。The oil circuit system of the speed-regulating hydraulic coupling includes the supply and discharge working oil circuit system and the lubricating oil circuit system, and adopts the outlet adjustment telescopic conduit type speed regulation method. The oil circuit system consists of a working oil pump 14, a main
液力偶合器传动装置在启动前,辅助电机驱动辅助润滑油泵总成24,泵出的油液经过双联滤清器后经润滑油路分配给滑动轴承7、9、12、17、21、23、25、26、29、35和泵轮轴20、涡轮轴4、输出轴11,圆锥齿轮13、43处。电机启动后,通过输入轴端齿式联轴器22将动力传给输入轴18,输入轴18上的前增速人字大齿轮19将绝大部分动力传给泵轮轴20从而启动液力偶合器开始工作。通过输入轴18末端的圆锥齿轮一级减速改变传动路线后,将输入轴18一部分动力传给工作油泵14和主润滑油泵15。主润滑油泵15开始工作后,当双联滤清器内的油压达到规定的润滑压力后,由压力继电器切断辅助泵电动机电路,辅助润滑油泵24停止工作,由主润滑油泵15向润滑油路内输送润滑油。同时工作油泵开始工作,油液经节流器调节后向液力偶合器工作腔内供油。本发明采用出口调节伸缩式导管。导管相当于旋喷泵,可以截取随工作腔一起旋转的油环中的液体。由于工作油泵14向工作腔内供应的进口流量基本恒定,导管的排油能力略大于油泵的供油能力,在偶合器调速状态,通过导管的流量应等于工作油泵14的流量加上工作腔充液量变化的流量。调速型液力偶合器传动装置在稳定运行时导管的排油量等于工作油泵的供油量。通过调节导管的开度(调整导管口到偶合器中心线之间的距离)可以来调节偶合器工作腔的充液量,从而调节偶合器的输出力矩和输出转速。偶合器输出轴通过后增速人字小齿轮10将动力传给传动装置的输出轴11,输出轴11与工作机的输入轴之间由输出轴端齿式联轴器8相连,从而驱动工作机锅炉供水泵进行工作。根据工作机工况的要求,通过改变偶合器工作腔的充液量,最终可实现在电机转速不变的情况下实现对偶合器传动装置输出转速的无级调节,从而可以节约大量的电能。Before the hydraulic coupling transmission is started, the auxiliary motor drives the auxiliary lubricating
液力偶合器的工作腔为桃形工作腔,工作腔有效直径D=500mm,液力偶合器是由泵轮28、涡轮30、旋转筒体31、筒体隔板32、泵轮刮油盘27、背壳33、排油机构1和导管壳体34组成,泵轮28与涡轮30之间有5mm的间隙,各个旋转组件之间用螺栓连接,泵轮28与涡轮30、背壳33与筒体隔板32、泵轮刮油盘27与泵轮28、旋转筒体31与泵轮28和涡轮之间组成的空间均相通,人字齿轮与传动轴为过盈连接,实现人字齿轮的轴向和周向定位,在人字齿轮上开有液压油口,泵轮轴20设计成齿轮轴的形式与泵轮28通过螺栓连接,输入轴18和输出轴11在箱体内为浮动安装,工作时自动实现定位,各个传动轴以及导管壳体34在箱体内的支撑均采用滑动轴承,泵轮28、涡轮30与传动轴之间均为螺栓连接,在泵轮轴20和涡轮轴4的轴端处均设置有推力轴承,泵轮轴20和涡轮轴4端的压盖用螺栓直接与箱体相连,实现泵轮轴20与涡轮轴4的轴向定位,箱体采用对开式焊接箱体,输入与输出轴承座孔的轴线重合,箱体内部设置有两层支撑板,支撑板上开有相应的轴承孔,用于安装滑动轴承,导管壳体34与箱体左侧的支撑板直接用螺栓相连,下箱体2的侧面与导管相对应的位置焊接有导管支撑座,输入轴18与电机、输出轴11与工作机的连接均采用齿式联轴器。The working chamber of the hydraulic coupling is a peach-shaped working chamber, and the effective diameter of the working chamber is D=500mm. The hydraulic coupling is composed of a
液力偶合器工作时,由工作油泵泵出的工作油,进入进油室后在泵轮刮油盘27的带动下,由泵轮28上的进油口进入偶合器工作腔内,偶合器开始工作后,由于偶合器内部的空间均相通,工作油的液面在各个空间处于同一水平面,通过导管调节背壳33和筒体隔板32之间的液面高度,从而实现改变偶合器工作腔内的充液量,进而实现液力偶合输出转速和扭矩的调节。When the hydraulic coupling is working, the working oil pumped out by the working oil pump enters the oil inlet chamber, driven by the
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| CN102588552A (en) * | 2012-03-20 | 2012-07-18 | 大连液力机械有限公司 | Compound speed-increasing hydraulic coupler |
| CN102865232A (en) * | 2012-09-29 | 2013-01-09 | 张文海 | Energy saving system of electrically driven feed pump of power frequency-variable frequency switching type liquid coupling |
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| CN103742620B (en) * | 2014-01-22 | 2016-05-11 | 武汉大学 | A kind of high-power mechanical-electrical integral intelligent arrangements for speed regulation |
| CN107461331B (en) * | 2017-09-30 | 2023-06-09 | 京华派克邯郸机械科技有限公司 | Angle-adjustable plunger pump |
| CN109372967B (en) * | 2018-12-03 | 2023-08-22 | 沈阳中煤工程技术有限公司 | Working pipe system of belt conveyor capable of loading flexible starting speed regulating device |
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| CN115095639A (en) * | 2022-07-26 | 2022-09-23 | 沈阳三科核电设备制造股份有限公司 | A hydraulic coupling transmission |
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