CN101655381A - Circulating cooling water flow measuring method of condenser for steam turbine and on-line measuring device thereof - Google Patents

Circulating cooling water flow measuring method of condenser for steam turbine and on-line measuring device thereof Download PDF

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CN101655381A
CN101655381A CN 200910067527 CN200910067527A CN101655381A CN 101655381 A CN101655381 A CN 101655381A CN 200910067527 CN200910067527 CN 200910067527 CN 200910067527 A CN200910067527 A CN 200910067527A CN 101655381 A CN101655381 A CN 101655381A
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cooling water
flow
circulating cooling
pressure
condenser
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CN101655381B (en
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李勇
张毅
曹丽华
姜铁镏
张炳文
张爱萍
潘忠志
矫庆兴
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Northeast Electric Power University
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Abstract

一种汽轮机凝汽器循环冷却水流量测量方法,其特点是:包括测点安装与数据采集,循环冷却水流量计算,装置标定,装置投运、实际测量与数据显示步骤;其在线测量装置包括汽轮机的循环冷却水管通过垂直弯管与凝汽器连接,在垂直弯管45°截面的内、外侧分别安装内侧取压管、外侧取压管,内、外侧取压管均通过橡胶管与差压变送器连接,差压变送器与测压电阻电连接,测压电阻与数据采集器电连接,数据采集器与计算机电连接。其测量方法科学,便于掌握,适用性强;在线测量装置结构简单、成本较低、能够自动准确测量汽轮机循环冷却水流量。

Figure 200910067527

A method for measuring the circulating cooling water flow of a steam turbine condenser, which is characterized in that it includes the steps of installation of measuring points and data acquisition, calculation of circulating cooling water flow, device calibration, device commissioning, actual measurement and data display; the online measuring device includes The circulating cooling water pipe of the steam turbine is connected to the condenser through a vertical bend, and the inner and outer pressure pipes are respectively installed on the inside and outside of the 45° section of the vertical bend. The pressure transmitter is connected, the differential pressure transmitter is electrically connected to the piezoresistor, the piezoresistor is electrically connected to the data collector, and the data collector is electrically connected to the computer. The measuring method is scientific, easy to grasp and has strong applicability; the online measuring device has a simple structure and low cost, and can automatically and accurately measure the flow rate of the circulating cooling water of the steam turbine.

Figure 200910067527

Description

汽轮机凝汽器循环冷却水流量测量方法及其在线测量装置 Method for Measuring the Flow Rate of Circulating Cooling Water in Steam Turbine Condenser and Its Online Measurement Device

技术领域 technical field

本发明涉及热力设备状态监测领域,是一种汽轮机凝汽器循环冷却水流量测量方法及其在线测量装置。The invention relates to the field of thermal equipment state monitoring, and relates to a method for measuring the flow rate of circulating cooling water in a condenser of a steam turbine and an online measuring device thereof.

背景技术 Background technique

循环冷却水流量是决定汽轮机凝汽器真空的重要因素之一,循环冷却水流量不仅影响到汽轮机运行的经济性,而且对循环冷却水泵耗电量也产生很大的影响。同时,分析凝汽器真空降低原因、研究循环冷却水泵的和冷却塔的性能,都需要对循环冷却水流量进行测量。The circulating cooling water flow rate is one of the important factors determining the vacuum of the steam turbine condenser. The circulating cooling water flow rate not only affects the economy of the steam turbine operation, but also has a great impact on the power consumption of the circulating cooling water pump. At the same time, it is necessary to measure the flow rate of circulating cooling water to analyze the cause of the vacuum reduction of the condenser and to study the performance of the circulating cooling water pump and the cooling tower.

现有对循环冷却水流量的测量一种是采用凝汽器热平衡方法,其基本原理是利用凝汽器中蒸汽的放热量等于循环冷却水的吸热量,从而通过求解得到循环冷却水的流量,但实际运行过程中,进入凝汽器的蒸汽量及疏水量的测量精度不高,从而影响到循环冷却水流量的准确测量。还有一种是利用循环冷却水泵进出口水的焓升来测量循环冷却水流量,但实际上,由于循环冷却水泵属于大流量、小扬程的离心式水泵,循环冷却水在循环冷却水泵内的焓升很小,从而也影响到循环冷却水流量的测量精度。One of the existing methods of measuring the flow rate of circulating cooling water is to use the heat balance method of the condenser. The basic principle is to use the heat released by the steam in the condenser to be equal to the heat absorbed by the circulating cooling water, so that the flow rate of the circulating cooling water can be obtained by solving the problem. , but in the actual operation process, the measurement accuracy of the steam volume entering the condenser and the drainage volume is not high, which affects the accurate measurement of the circulating cooling water flow. Another method is to use the enthalpy rise of the inlet and outlet water of the circulating cooling water pump to measure the circulating cooling water flow rate. It is very small, which also affects the measurement accuracy of the circulating cooling water flow.

目前,火力发电厂中循环冷却水流量普遍采用超声波流量计进行测量。但超声波流量计不仅价格昂贵,而且受电磁波影响较大。同时,由于管道内部经常会出现腐蚀现象,从而也影响到超声波流量计的测量精度。At present, the flow of circulating cooling water in thermal power plants is generally measured by ultrasonic flowmeters. However, ultrasonic flowmeters are not only expensive, but also greatly affected by electromagnetic waves. At the same time, because corrosion often occurs inside the pipeline, it also affects the measurement accuracy of the ultrasonic flowmeter.

随着火电机组单机容量的逐渐增大,火电厂的耗水量也逐渐增大,使得循环冷却水泵的容量以及输送管路的直径也相应增加。例如,对于300MW汽轮机,额定工况下循环冷却水流量为37512t/h,循环冷却水管直径通常在1.2~2.2m范围内。如此大的循环冷却水流量以及循环冷却水管直径为安装孔板等流量测量装置带来了很大的困难,人们一直在努力创造一种切实可行的汽轮机凝汽器循环冷却水流量的测量方法,渴望实际解决循环冷却水流量在线测量的难题,但迄今尚未得到解决。With the gradual increase of the unit capacity of the thermal power unit, the water consumption of the thermal power plant is also gradually increasing, which makes the capacity of the circulating cooling water pump and the diameter of the delivery pipeline increase accordingly. For example, for a 300MW steam turbine, the circulating cooling water flow rate is 37512t/h under rated conditions, and the diameter of the circulating cooling water pipe is usually in the range of 1.2-2.2m. Such a large circulating cooling water flow rate and the diameter of the circulating cooling water pipe have brought great difficulties to the installation of flow measuring devices such as orifice plates. People have been working hard to create a practical method for measuring the circulating cooling water flow rate of the steam turbine condenser. Eager to actually solve the problem of online measurement of circulating cooling water flow, but it has not been solved so far.

发明内容 Contents of the invention

本发明的目的是,提供一种方法科学,便于掌握,适用性强的汽轮机凝汽器循环冷却水流量测量方法,并提供一种结构简单、成本较低、能够自动准确测量汽轮机凝汽器循环冷却水流量在线测量装置。The object of the present invention is to provide a scientific method, easy to grasp, and strong applicability for measuring the circulating cooling water flow rate of the steam turbine condenser, and to provide a simple structure, low cost, which can automatically and accurately measure the flow rate of the steam turbine condenser circulation. Cooling water flow online measuring device.

实现本发明的目的所采取的技术方案是:Realize the technical scheme that the object of the present invention takes is:

一种汽轮机凝汽器循环冷却水流量测量方法,其特征是,它包括以下步骤:A method for measuring the circulating cooling water flow of a steam turbine condenser is characterized in that it comprises the following steps:

1)测点安装与数据采集,汽轮机的循环冷却水管通过垂直弯管与凝汽器连接,在垂直弯管45°截面的内、外侧分别安装内侧取压管、外侧取压管,内、外侧取压管均通过橡胶管与差压变送器连接;差压变送器与测压电阻电连接,测压电阻与数据采集器电连接,数据采集器与计算机电连接,将每秒采集一次的差压数据存入计算机数据文件中;1) Measuring point installation and data collection, the circulating cooling water pipe of the steam turbine is connected to the condenser through a vertical bend, and the inner pressure pipe and the outer pressure pipe are respectively installed on the inner and outer sides of the 45° section of the vertical bend. The pressure-taking tubes are all connected to the differential pressure transmitter through rubber tubes; the differential pressure transmitter is electrically connected to the piezoresistor, the piezoresistor is electrically connected to the data collector, and the data collector is electrically connected to the computer. The differential pressure data is stored in the computer data file;

2)循环冷却水流量计算,2) Calculation of circulating cooling water flow,

(1)根据自由涡流理论,由伯努利方程得到垂直弯管内流体的速度分布为(1) According to the free vortex theory, the velocity distribution of the fluid in the vertical elbow is obtained from the Bernoulli equation as

vv == CC 11 RR -- -- -- (( 11 ))

式中,C1为积分常数,m2/s;R为曲率中心到管内某点的距离,m,In the formula, C 1 is the integral constant, m 2 /s; R is the distance from the center of curvature to a certain point in the tube, m,

对于垂直弯管,理想流量与垂直弯管内外压力差之间的关系式为For a vertical elbow, the relationship between the ideal flow rate and the pressure difference inside and outside the vertical elbow is

QQ vtvt == CC ee 11 ΔpΔp ρρ -- -- -- (( 22 ))

CC ee 11 == 22 ππ rr 00 22 (( xx 22 -- 11 )) (( xx -- xx 22 -- 11 )) xx -- -- -- (( 33 ))

xx == RR 00 rr 00

其中,Qvt为通过垂直弯管的理想流量,m3/s;Ce1为只与垂直弯管几何尺寸有关的系数;Δp为垂直弯管45°角方向截面内外侧压力差,Pa;ρ为流体的密度,kg/m3;r0为垂直弯管的内半径,m;R0为垂直弯管中心的曲率半径,m;对于凝汽器入口的垂直弯管,经过推导,得Among them, Q vt is the ideal flow rate through the vertical bend, m 3 /s; C e1 is a coefficient related only to the geometric size of the vertical bend; Δp is the pressure difference between the inside and outside of the vertical bend at a 45° angle, Pa; ρ is the density of the fluid, kg/m 3 ; r 0 is the inner radius of the vertical bend, m; R 0 is the radius of curvature of the center of the vertical bend, m; for the vertical bend at the inlet of the condenser, after derivation,

QQ vtvt == CC ee 11 ΔpΔp ρρ -- gzgz -- -- -- (( 44 ))

其中Δp为垂直弯管45°角方向截面内外侧压力差,ρ为流体的密度,kg/m3;g为重力加速度;z为垂直弯管45°角方向截面内外侧高度差;z=Φ×cos45°,Φ为管路直径;Among them, Δp is the pressure difference between the inside and outside of the 45° angle direction of the vertical elbow, ρ is the density of the fluid, kg/m 3 ; g is the acceleration of gravity; z is the height difference between the inside and outside of the 45° angle direction of the vertical elbow; z=Φ ×cos45°, Φ is the pipe diameter;

(2)通过垂直弯管的实际流量,由于流量损失的存在,使得在同一内外压差条件下,流体实际流量并不等于流体的理想流量,其之间的关系表示为(2) The actual flow rate through the vertical elbow, due to the existence of flow loss, makes the actual flow rate of the fluid not equal to the ideal flow rate of the fluid under the same internal and external pressure difference conditions, and the relationship between them is expressed as

Qv=αQvt    (5) Qv = αQvt (5)

其中,Qv为实际测量流量,m3/s;Qvt为通过弯管的理想流量,m3/s;α称为流量系数,其通过实验标定确定其值;Among them, Q v is the actual measured flow rate, m 3 /s; Q vt is the ideal flow rate through the elbow, m 3 /s; α is called the flow coefficient, and its value is determined through experimental calibration;

3)装置标定,用水银差压计测量垂直弯管内外侧压差,流体流量的测量是在冷却水管路上选择某一具有足够长直管段的位置安装阿牛巴流量计测量流经管道的流体流量,改变流量大小,从而对系数进行确定,标定后将水银压差计和阿牛巴流量计取下;3) Calibration of the device, measuring the pressure difference between the inside and outside of the vertical elbow with a mercury differential pressure gauge. The measurement of the fluid flow is to select a position with a long enough straight pipe section on the cooling water pipeline to install an Annubar flowmeter to measure the fluid flowing through the pipeline. Flow rate, change the flow rate, so as to determine the coefficient, remove the mercury differential pressure meter and Annubar flowmeter after calibration;

4)装置投运、实际测量与数据显示,根据软件程序计算得到循环冷却水流量,且通过计算机显示器进行显示。4) When the device is put into operation, actual measurement and data display, the circulating cooling water flow rate is calculated according to the software program and displayed on the computer monitor.

一种汽轮机凝汽器循环冷却水流量在线测量装置,它包括汽轮机的循环冷却水管通过垂直弯管与凝汽器连接,其特殊之处在于:在垂直弯管45°截面的内、外侧分别安装内侧取压管、外侧取压管,内、外侧取压管均通过橡胶管与差压变送器连接,差压变送器与测压电阻电连接,测压电阻与数据采集器电连接,数据采集器与计算机电连接。An on-line measuring device for circulating cooling water flow in a steam turbine condenser, which includes a circulating cooling water pipe of a steam turbine connected to the condenser through a vertical bend. The inner pressure tube, the outer pressure tube, the inner and outer pressure tubes are connected to the differential pressure transmitter through rubber tubes, the differential pressure transmitter is electrically connected to the piezoresistor, and the piezoresistor is electrically connected to the data collector. The data collector is electrically connected with the computer.

本发明的汽轮机凝汽器循环冷却水流量测量方法科学,便于掌握,适用性强。The method for measuring the circulating cooling water flow rate of the steam turbine condenser is scientific, easy to grasp and strong in applicability.

本发明的汽轮机凝汽器循环冷却水流量在线测量装置结构简单、成本较低、能够自动准确测量汽轮机循环冷却水流量。The online measuring device for circulating cooling water flow of steam turbine condenser has simple structure and low cost, and can automatically and accurately measure the circulating cooling water flow of steam turbine.

附图说明 Description of drawings

图1为汽轮机凝汽器循环冷却水流量测量方法方框图。Figure 1 is a block diagram of a method for measuring the flow rate of circulating cooling water in a steam turbine condenser.

图2为汽轮机的循环冷却水管通过垂直弯管与凝汽器连接结构示意图。Figure 2 is a schematic diagram of the connection structure between the circulating cooling water pipe of the steam turbine and the condenser through a vertical bend.

图3为垂直弯管内的速度分布示意图。Figure 3 is a schematic diagram of the velocity distribution in a vertical bend.

图4为实施例的垂直弯管结构示意图。Fig. 4 is a schematic diagram of the structure of the vertical elbow of the embodiment.

图5为汽轮机凝汽器循环冷却水流量在线测量装置结构示意图。Fig. 5 is a structural schematic diagram of an online measurement device for circulating cooling water flow in a steam turbine condenser.

图中:1汽轮机,2凝汽器,3循环冷却水管,4A内侧取压管,4B外侧取压管,5差压变送器,6测压电阻,7数据采集器,8USB接口,9计算机,10数据处理软件,11显示器。In the figure: 1 steam turbine, 2 condenser, 3 circulating cooling water pipe, 4A inner pressure pipe, 4B outer pressure pipe, 5 differential pressure transmitter, 6 piezoresistor, 7 data collector, 8USB interface, 9computer , 10 data processing software, 11 monitors.

具体实施方式 Detailed ways

参照图1、2和5:汽轮机凝汽器循环冷却水流量测量方法包括以下步骤:Referring to Figures 1, 2 and 5: the method for measuring the circulating cooling water flow rate of the steam turbine condenser includes the following steps:

1)测点安装与数据采集:火力发电厂汽轮机1的排汽进入凝汽器2中,利用汽轮机1的循环冷却水将汽轮机1排汽凝结成水。循环冷却水通过循环冷却水泵打入凝汽器2。通常循环冷却水管3布置于地下,布置于地下的循环冷却水管3通过垂直弯管与凝汽器1连接,在垂直弯管45°截面的内、外侧分别安装内侧取压管4A、外侧取压管4B,内、外侧取压管4A、4B均通过橡胶管与差压变送器5连接,差压变送器5与测压电阻6电连接,测压电阻6与数据采集器7电连接,数据采集器7与计算机9电连接,将每秒采集一次的差压数据存入计算机9数据文件中。1) Measuring point installation and data collection: The exhaust steam of steam turbine 1 in the thermal power plant enters condenser 2, and the exhaust steam of steam turbine 1 is condensed into water by the circulating cooling water of steam turbine 1. The circulating cooling water is pumped into the condenser 2 through the circulating cooling water pump. Usually the circulating cooling water pipe 3 is arranged underground, and the circulating cooling water pipe 3 arranged underground is connected to the condenser 1 through a vertical elbow, and the inner pressure taking pipe 4A and the outer pressure taking pipe 4A are respectively installed on the inner and outer sides of the 45° section of the vertical elbow Tube 4B, inner and outer pressure tubes 4A, 4B are all connected to differential pressure transmitter 5 through rubber tubes, differential pressure transmitter 5 is electrically connected to piezoresistor 6, and piezoresistor 6 is electrically connected to data collector 7 , the data collector 7 is electrically connected to the computer 9, and stores the differential pressure data collected once per second into the data file of the computer 9.

2)循环冷却水流量计算:2) Calculation of circulating cooling water flow:

(1)垂直弯管中理想流量与内外压差的关系,根据自由涡流理论,该理论方法假设:①流体作稳定定常流动,流体充满管道,不含气泡;②流体具有不可压缩性和流动连续性;③垂直弯管保持同一曲率半径,弯管本身的椭圆度可忽略不计,管内壁光滑。这种理论认为弯管中的流体是绕弯管的曲率中心作自由旋转运动,由伯努利方程,并忽略流体流动过程中流体内部之间的摩擦力,得到弯管内流体的速度分布为(1) The relationship between the ideal flow rate and the internal and external pressure difference in the vertical elbow. According to the free vortex theory, the theoretical method assumes that: ① the fluid is in a stable and steady flow, the fluid is filled with the pipe, and does not contain air bubbles; ② the fluid is incompressible and the flow is continuous ③ The vertical elbow maintains the same radius of curvature, the ellipticity of the elbow itself is negligible, and the inner wall of the pipe is smooth. This theory believes that the fluid in the elbow is free to rotate around the center of curvature of the elbow. According to the Bernoulli equation and ignoring the friction between the fluids in the process of fluid flow, the velocity distribution of the fluid in the elbow is obtained as

vv == CC 11 RR -- -- -- (( 11 ))

式中,C1为积分常数,m2/s;R为曲率中心到管内某点的距离,m。In the formula, C 1 is the integral constant, m 2 /s; R is the distance from the center of curvature to a certain point in the tube, m.

由式(1)可见,流体沿垂直弯管流动时,随曲率半径的增大,流体流速逐渐降低,而流体压力则逐渐增大。其流体流动的速度分布如图3所示。It can be seen from formula (1) that when the fluid flows along the vertical elbow, as the radius of curvature increases, the fluid velocity gradually decreases, while the fluid pressure gradually increases. The velocity distribution of the fluid flow is shown in Figure 3.

对于垂直弯管,理想流量与垂直弯管内外压力差之间的关系式为For a vertical elbow, the relationship between the ideal flow rate and the pressure difference inside and outside the vertical elbow is

QQ vtvt == CC ee 11 ΔpΔp ρρ -- -- -- (( 22 ))

CC ee 11 == 22 ππ rr 00 22 (( xx 22 -- 11 )) (( xx -- xx 22 -- 11 )) xx -- -- -- (( 33 ))

xx == RR 00 rr 00

其中,Qvt为通过垂直弯管的理想流量,m3/s;Ce1为只与垂直弯管几何尺寸有关的系数;Δp为垂直弯管45°角方向截面内外侧压力差,Pa;ρ为流体的密度,kg/m3;r0为垂直弯管的内半径,m;R0为垂直弯管中心的曲率半径,m。Among them, Q vt is the ideal flow rate through the vertical bend, m 3 /s; C e1 is a coefficient related only to the geometric size of the vertical bend; Δp is the pressure difference between the inside and outside of the vertical bend at a 45° angle, Pa; ρ is the density of the fluid, kg/m 3 ; r 0 is the inner radius of the vertical bend, m; R 0 is the radius of curvature of the center of the vertical bend, m.

对于凝汽器入口的垂直弯管,经过推导,得For the vertical bend at the inlet of the condenser, after derivation, we get

QQ vtvt == CC ee 11 ΔpΔp ρρ -- gzgz -- -- -- (( 44 ))

其中Qvt为通过垂直弯管的理想流量,m3/s;Δp为垂直弯管45°角方向截面内外侧压力差,ρ为流体的密度,kg/m3;g为重力加速度;z为垂直弯管45°角方向截面内外侧高度差;z=Φ×cos45°,Φ为管路直径。Among them, Q vt is the ideal flow through the vertical bend, m 3 /s; Δp is the pressure difference between the inside and outside of the vertical bend at a 45° angle, ρ is the density of the fluid, kg/m 3 ; g is the acceleration of gravity; z is The height difference between the inner and outer sides of the cross-section in the 45° angle direction of the vertical elbow; z=Φ×cos45°, Φ is the pipe diameter.

(2)通过垂直弯管的实际流量,上述建立的垂直弯管内流体理想流量与内外压差之间的关系,是将流体作为理想流体处理的,没有考虑到流体流动过程中的损失。实际上,流体在垂直弯管内流动过程中,不可避免地存在着一定的损失。这些损失包括流体与管壁之间摩擦、流体内部摩擦、旋涡以及流体二次流动产生的损失。由于这些损失的存在,使得在同一内外压差条件下,流体实际流量可能并不等于流体的理想流量,其之间的关系可以表示为(2) The actual flow rate through the vertical elbow. The relationship between the ideal flow rate of the fluid in the vertical elbow and the internal and external pressure difference established above treats the fluid as an ideal fluid without considering the loss in the process of fluid flow. In fact, when the fluid flows in the vertical elbow, there is inevitably a certain loss. These losses include the friction between the fluid and the pipe wall, the internal friction of the fluid, the vortex and the loss caused by the secondary flow of the fluid. Due to the existence of these losses, under the same internal and external pressure difference conditions, the actual flow rate of the fluid may not be equal to the ideal flow rate of the fluid, and the relationship between them can be expressed as

Qv=αQvt    (5) Qv = αQvt (5)

其中,Qv为实际测量流量,m3/s;Qvt为通过垂直弯管的理想流量,m3/s;α称为流量系数,其通过实验标定确定其值。Among them, Q v is the actual measured flow rate, m 3 /s; Q vt is the ideal flow rate through the vertical elbow, m 3 /s; α is called the flow coefficient, and its value is determined through experimental calibration.

3)装置标定:标定目的在于确定流量系数α。具体方法分别用水银压差计测量差压,用阿牛巴流量计测量循环冷却水流量,从而对上述装置进行标定。具体标定方法是用水银压差计测量垂直弯管内、外侧压差。流体流量的测量在厂房外部的循环冷却水管路3上测量。选择某一具有足够长直管段的位置安装阿牛巴流量计测量流经管道的流体流量。改变流量大小,从而对系数进行确定。标定后,将水银压差计和阿牛巴流量计取下。3) Device calibration: the purpose of calibration is to determine the flow coefficient α. The specific method is to measure the differential pressure with a mercury differential pressure meter, and measure the circulating cooling water flow rate with an Annubar flowmeter, so as to calibrate the above-mentioned devices. The specific calibration method is to measure the pressure difference between the inside and outside of the vertical elbow with a mercury differential pressure meter. The fluid flow is measured on the circulating cooling water pipeline 3 outside the plant. Choose a location with a long enough straight pipe to install an Annubar flowmeter to measure the fluid flow through the pipe. Change the flow rate to determine the coefficient. After calibration, remove the mercury differential pressure gauge and the Annubar flowmeter.

4)装置投运、实际测量与数据显示:根据数据处理软件10计算得到循环冷却水流量,且通过计算机9的显示器11进行显示。4) Device commissioning, actual measurement and data display: the circulating cooling water flow is calculated according to the data processing software 10 and displayed on the display 11 of the computer 9 .

一种汽轮机凝汽器循环冷却水流量在线测量装置,它包括汽轮机1的循环冷却水管3通过垂直弯管与凝汽器2连接,在垂直弯管45°截面的内、外侧分别安装内侧取压管4A、外侧取压管4B,内、外侧取压管4A、4B均通过橡胶管与差压变送器5连接;差压变送器5与测压电阻6电连接,测压电阻6与数据采集器7电连接,数据采集器7与计算机9的USB接口8电连接,计算机的9的接口USB将采集的数据提交给安装在计算机9的数据处理软件10;安装在计算机的数据处理软件10使计算机得到循环冷却水流量后在计算机显示器11上显示。An on-line measurement device for the circulating cooling water flow of a steam turbine condenser, which includes a circulating cooling water pipe 3 of a steam turbine 1 connected to the condenser 2 through a vertical bend, and the inside and outside of the 45° section of the vertical bend are respectively installed with inner pressure Pipe 4A, outer pressure-taking pipe 4B, inner and outer pressure-taking pipes 4A, 4B are all connected to differential pressure transmitter 5 through rubber tubes; differential pressure transmitter 5 is electrically connected to piezoresistor 6, and piezoresistor 6 is connected to The data collector 7 is electrically connected, and the data collector 7 is electrically connected with the USB interface 8 of the computer 9, and the interface USB of the computer 9 submits the data collected to the data processing software 10 installed in the computer 9; the data processing software installed in the computer 10 make the computer display on the computer monitor 11 after obtaining the circulating cooling water flow.

参照图4和5,本发明的汽轮机凝汽器循环冷却水流量测量方法的具体应用实例,对某300MW汽轮机单台凝汽器冷却水流量进行了测量试验。Referring to Figs. 4 and 5, the specific application example of the method for measuring the circulating cooling water flow of the steam turbine condenser of the present invention is a measurement test of the cooling water flow of a single condenser of a 300MW steam turbine.

1)测点安装与数据采集:1) Measuring point installation and data collection:

布置于地下的循环冷却水管3通过垂直弯管与凝汽器1连接,垂直弯管的内直径为1.220m,曲率半径为1.250m。压差测点选择在垂直弯管45°截面,在垂直弯管45°截面的内、外侧分别安装内侧取压管4A、外侧取压管4B,内、外侧取压管4A、4B均通过橡胶管与差压变送器5连接,差压变送器5与测压电阻6电连接,测压电阻6与数据采集器7电连接,数据采集器7与计算机9电连接,将每秒采集一次的差压数据存入计算机9数据文件中。The circulating cooling water pipe 3 arranged underground is connected to the condenser 1 through a vertical bend, the inner diameter of the vertical bend is 1.220m, and the radius of curvature is 1.250m. The pressure difference measuring point is selected at the 45° section of the vertical elbow, and the inner pressure taking pipe 4A and the outer pressure taking pipe 4B are respectively installed on the inside and outside of the 45° section of the vertical elbow pipe. The tube is connected to the differential pressure transmitter 5, the differential pressure transmitter 5 is electrically connected to the piezoresistor 6, the piezoresistor 6 is electrically connected to the data collector 7, the data collector 7 is electrically connected to the computer 9, and the data collected per second One time differential pressure data is stored in computer 9 data files.

2)循环冷却水流量计算:2) Calculation of circulating cooling water flow:

垂直弯管的内直径为1220mm,即1.212m,所以r0=0.606m,曲率半径为R=1.250m, x = R 0 r 0 , 所以x=2.06,带入(3)式 C e 1 = 2 π r 0 2 ( x 2 - 1 ) ( x - x 2 - 1 ) x 得到Ce1=0.945801值;The inner diameter of the vertical bend is 1220mm, that is, 1.212m, so r 0 =0.606m, the radius of curvature is R=1.250m, x = R 0 r 0 , So x=2.06, bring into (3) formula C e 1 = 2 π r 0 2 ( x 2 - 1 ) ( x - x 2 - 1 ) x A value of C e1 =0.945801 is obtained;

利用(4)式 Q vt = C e 1 Δp ρ - gz 求理想流体流量Qvt;其中Δp为垂直弯管45°角方向截面内外侧压力差,为采集系统采集数据;ρ为流体的密度,kg/m3,即水密度;g为重力加速度,值为9.8;z为垂直弯管45°角方向截面内外侧高度差;z=Φ×cos45°,Φ为管路直径1.212m,求得z=Φ×cos45°=0.86m,将上述之带入(4)式,并取表一的第一行Δp=25649.37Pa,式得:Qvt=3.937299m3/s。Using formula (4) Q vt = C e 1 Δp ρ - gz Find the ideal fluid flow rate Q vt ; where Δp is the pressure difference between the inside and outside of the 45° angle direction of the vertical elbow, which is the data collected by the acquisition system; ρ is the density of the fluid, kg/m 3 , that is, the water density; g is the acceleration of gravity, the value is 9.8; z is the height difference between the inner and outer sides of the section at a 45° angle of the vertical bend; z=Φ×cos45°, Φ is the diameter of the pipeline 1.212m, and z=Φ×cos45°=0.86m is obtained, and the above is brought into (4) formula, and taking the first row of Table 1 Δp=25649.37Pa, the formula is: Q vt =3.937299m 3 /s.

3)装置标定:3) Device calibration:

对上述装置进行标定,标定目的在于确定流量系数α。具体方法分别用水银压差计测量差压,用阿牛巴流量计测量循环冷去水流量,从而对上述装置进行标定。具体标定方法如下:用水银压差计测量垂直弯管内外侧压差。流体流量的测量在厂房外部的循环冷却水管3上测量。选择某一具有足够长直管段的位置安装阿牛巴流量计测量流经管道的流体流量。改变流量大小,从而对系数进行确定。The above-mentioned device is calibrated, and the purpose of the calibration is to determine the flow coefficient α. The specific method is to measure the differential pressure with a mercury differential pressure meter, and measure the flow rate of circulating cold water with an Annubar flowmeter, so as to calibrate the above-mentioned devices. The specific calibration method is as follows: measure the pressure difference between the inside and outside of the vertical elbow with a mercury differential pressure meter. The fluid flow is measured on the circulating cooling water pipe 3 outside the factory building. Choose a location with a long enough straight pipe to install an Annubar flowmeter to measure the fluid flow through the pipe. Change the flow rate to determine the coefficient.

调节循环冷却水泵出口调节阀,流量从大到小,试验数据及计算结果如表1所示流量系数α=实测流量/(4)式计算结果Qvt(即通过垂直弯管的理想流量)=3.835717/3.937299=0.9742Adjust the regulating valve at the outlet of the circulating cooling water pump, and the flow rate is from large to small. The test data and calculation results are shown in Table 1. Flow coefficient α = measured flow / (4) calculation result Q vt (that is, the ideal flow through the vertical elbow) = 3.835717/3.937299 = 0.9742

表1试验数据及计算结果Table 1 Test data and calculation results

Figure G2009100675275D00081
Figure G2009100675275D00081

从表1看出在流量较大的变化范围内,流量系数随流量变化很小,证明循环冷却水流量只是垂直弯管内外压力差的函数。然后求流量系数α的平均数即可。流量系数α=0.9716,标定后将水银压差计和阿牛巴流量计取下。It can be seen from Table 1 that in the range of large flow changes, the flow coefficient changes very little with the flow, which proves that the circulating cooling water flow is only a function of the pressure difference between the inside and outside of the vertical elbow. Then calculate the average of the flow coefficient α. Flow coefficient α = 0.9716, remove the mercury differential pressure gauge and Annubar flowmeter after calibration.

经过上面标定可知,流体的流量值为公式(5)Qv=αQvt=3.937298883×0.9716=3.835716572m3/s。It can be seen from the above calibration that the flow rate of the fluid is the formula (5) Q v =αQ vt =3.937298883×0.9716=3.835716572m 3 /s.

4)装置投运、实际测量与数据显示:4) Device operation, actual measurement and data display:

根据数据处理软件10计算得到循环冷却水流量,且通过计算机9的显示器11进行显示。数据处理软件10的编制依据自动控制与计算机处理技术为本领域熟知的技术。The circulating cooling water flow is calculated according to the data processing software 10 and displayed on the display 11 of the computer 9 . The programming of the data processing software 10 is based on automatic control and computer processing technology which is well known in the art.

Claims (2)

1. circulating cooling water flow measuring method of condenser for steam turbine is characterized in that it may further comprise the steps:
1) measuring point is installed and data acquisition: the circulating cooling water pipe of steam turbine is connected with condenser by normal bend, inboard pressure pipe, outside pressure pipe are installed respectively in the medial and lateral in 45 ° of cross sections of normal bend, and pressure Guan Jun in medial and lateral is connected with differential pressure transmitter by rubber tube; Differential pressure transmitter is electrically connected with pressure measurement resistance, and pressure measurement resistance is electrically connected with data acquisition unit, and data acquisition unit is electrically connected with computing machine, and per second collection differential pressure data is once deposited in the computer data file;
2) circulating cooling water flow calculates:
(1) according to the free vortex flow theory, the velocity distribution that is obtained the normal bend inner fluid by Bernoulli equation is
v = C 1 R - - - ( 1 )
In the formula, C 1Be integration constant, m 2/ s; R is the distance that the center of curvature arrives certain point in the pipe, m,
For normal bend, the relational expression between desirable flow and the normal bend external and internal pressure difference is
Q vt = C e 1 Δp ρ - - - ( 2 )
C e 1 = 2 π r 0 2 ( x 2 - 1 ) ( x - x 2 - 1 ) x - - - ( 3 )
x = R 0 r 0
Wherein, Q VtBe the desirable flow by normal bend, m 3/ s; C E1Be a coefficient relevant with the normal bend physical dimension; Δ p is that outside pressure is poor in the normal bend 45 direction cross section, Pa; ρ is the density of fluid, kg/m 3r 0Be the inside radius of normal bend, m; R 0Be the radius-of-curvature at normal bend center, m;
For the normal bend of condenser inlet,, get through deriving
Q vt = C e 1 Δp ρ - gz - - - ( 4 )
Wherein Δ p is that outside pressure is poor in the normal bend 45 direction cross section, and ρ is the density of fluid, kg/m 3G is an acceleration of gravity; Z is an outside difference in height in the normal bend 45 direction cross section; Z=Φ * cos45 °, Φ is a pipeline diameter;
(2) actual flow by normal bend, because the existence of flow loss makes under same inside and outside differential pressure condition, the fluid actual flow also is not equal to the desirable flow of fluid, the relation table between it is shown
Q v=αQ vt (5)
Wherein, Q vBe actual measurement flow, m 3/ s; Q VtBe the desirable flow by bend pipe, m 3/ s; α is called coefficient of flow, and it is demarcated by experiment and determines its value;
3) device normalization: poor with the inside and outside side pressure of mercury difference-pressure meter measuring vertical bend pipe, the measurement of fluid flow is to select a certain position with long enough straight length that the flow through fluid flow of pipeline of Annular Round Model PFB measurement is installed on cooling water pipeline, change the flow size, thereby coefficient is determined, after the demarcation mercury differential manometer and Annular Round Model PFB are taken off;
4) device put into operation, actual measurement and data presentation: calculate circulating cooling water flow according to software program, and show by graphoscope.
2. turbine condenser circulating cooling water flow on-line measurement device, it comprises that the circulating cooling water pipe of steam turbine is connected with condenser by normal bend, it is characterized in that: inboard pressure pipe, outside pressure pipe are installed respectively in the medial and lateral in 45 ° of cross sections of normal bend, pressure Guan Jun in medial and lateral is connected with differential pressure transmitter by rubber tube, differential pressure transmitter is electrically connected with pressure measurement resistance, pressure measurement resistance is electrically connected with data acquisition unit, and data acquisition unit is electrically connected with computing machine.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2978242A1 (en) * 2011-07-22 2013-01-25 Electricite De France MONITORING FLOW IN A CLOSED HYDRAULIC DRIVE
CN103335537A (en) * 2013-06-15 2013-10-02 国家电网公司 Method for on-line monitoring real-time operation cleanness factor of condenser
CN116818026A (en) * 2023-06-25 2023-09-29 西安热工研究院有限公司 Online measurement method, system, terminal and medium for circulating water flow of condenser

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2978242A1 (en) * 2011-07-22 2013-01-25 Electricite De France MONITORING FLOW IN A CLOSED HYDRAULIC DRIVE
WO2013014130A1 (en) * 2011-07-22 2013-01-31 Electricite De France Tracking of the flow rate in a closed hydraulic conduit
CN103335537A (en) * 2013-06-15 2013-10-02 国家电网公司 Method for on-line monitoring real-time operation cleanness factor of condenser
CN116818026A (en) * 2023-06-25 2023-09-29 西安热工研究院有限公司 Online measurement method, system, terminal and medium for circulating water flow of condenser

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