CN101629663B - Directly-inserted quick connector - Google Patents

Directly-inserted quick connector Download PDF

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Publication number
CN101629663B
CN101629663B CN200910075171XA CN200910075171A CN101629663B CN 101629663 B CN101629663 B CN 101629663B CN 200910075171X A CN200910075171X A CN 200910075171XA CN 200910075171 A CN200910075171 A CN 200910075171A CN 101629663 B CN101629663 B CN 101629663B
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ring
snap ring
rings
spring
chucking
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CN101629663A (en
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杜素果
于计俊
刘建盈
刘卫
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Hebei Chinaust Automotive Plastics Co Ltd
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Hebei Chinaust Automotive Plastics Co Ltd
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Abstract

The invention relates to a directly-inserted quick connector used for solving the problem that a plugging element is easy to fail or the chucking force is insufficient. The directly-inserted quick connector comprises a connector body, an end cover and a lining positioned in the connector body. A sealing ring, a supporting pad, a chucking element and a pressing sleeve are sequentially arranged between the lining and the connector body. After improvement, the chucking element consists of a snap ring and spring rings; the snap ring consists of two split semi-rings; spring grooves opposite to each other are respectively arranged outside the semi-rings; the spring rings are positioned in the spring grooves; one side of the snap ring is provided with an inner conical surface and an outer conical surface; a chamfered-teeth bayonet is formed by the inner conical surface and an inner bevel adjacent to the inner conical surface. The directly-inserted quick connector adopts a chucking element structure formed by combining the two semi-rings with the spring rings, thereby effectively overcoming the defects that the performance after repeated use is poor and the chucking force is insufficient due to the lack of elasticity in a chucking structure. In addition, the lining and the connector body are fixedly connected and assembled by welding, and, compared with interference fit assembly, the fixed connection assembly by welding can lead to more reliable connection and good centering performance.

Description

一种直插式快插接头 A kind of in-line push-in connector

技术领域technical field

本发明涉及一种管路连接件,特别是用于汽车气制动管路中的直插式快插接头,属管路件技术领域。The invention relates to a pipeline connector, in particular to an in-line quick-plug connector used in an automobile air brake pipeline, and belongs to the technical field of pipeline components.

背景技术Background technique

各种车辆气制动管路由相互连接的软管和接头组成,软管与接头之间有不同接通方式。目前,使用较多的是联卡衬结构,该结构使用前需要先将软管与联卡衬接头预装在一起,在装车时,再将联管螺母与车上的接头连接起来,这种连接方式费时费力、接口较多、密封性不易保证。另有使用阴阳连接的快插接头,这种结构使用前也需要将软管与阳接头通过竹节预装在一起,装车时再将阳接头与阴接头插接在一起,该结构虽然少了一个接口,但维修很不方便。第三种为直插式接头,这种结构可实现管件快速插接和拆卸,使用比较方便,但存在的问题是接头的核心零件卡紧件采用开口铜环或铜套或弹性钢卡片,开口铜环和铜套因铜质及结构问题易造成连续插拔后卡紧失效,而钢卡片式结构又因为卡片较薄而达不到拔脱力的要求,所以到目前为止直插式结构接头虽然插接方便,但在汽车管路领域应用仍然较少。Various vehicle air brake pipelines are composed of interconnected hoses and joints, and there are different connection methods between hoses and joints. At present, the coupling liner structure is used more often. Before using this structure, the hose and the coupling liner connector need to be pre-installed together. When loading the vehicle, the coupling nut is connected to the joint on the vehicle. This connection method is time-consuming and labor-intensive, and there are many interfaces, and the sealing is not easy to guarantee. There are also quick-plug connectors that use male-female connections. Before using this structure, the hose and the male connector must be pre-installed together through the bamboo joints. There is an interface, but maintenance is very inconvenient. The third type is the in-line joint. This structure can realize quick plug-in and disassembly of pipe fittings, and is more convenient to use. Due to copper quality and structural problems, the copper ring and copper sleeve are likely to cause clamping failure after continuous plugging and unplugging, and the steel card structure cannot meet the pull-off force requirements because the card is thin. It is convenient to plug in, but it is still less used in the field of automobile pipelines.

发明内容Contents of the invention

本发明用于解决上述已有技术之缺陷而提供一种可反复使用、插接稳定可靠的直插式快插接头。The present invention solves the defects of the above-mentioned prior art and provides a reusable, stable and reliable in-line push-in connector.

本发明所称问题是通过以下技术方案解决的:The said problem of the present invention is solved by the following technical solutions:

一种直插式快插接头,构成中包括接头体、端帽和位于接头体内的衬套,所述衬套和接头体之间依次设有密封圈、支撑垫、卡紧件和压紧套,其特别之处是:所述卡紧件由卡环和弹簧圈组成,所述卡环由两分体半环构成,在各半环外侧相互对应的设有弹簧槽,弹簧圈位于该弹簧槽内,所述卡环一侧设有内锥面、外锥面,内锥面和与其相邻的内斜面构成倒齿卡口。An in-line push-in joint, which consists of a joint body, an end cap and a bushing located in the joint body, and a sealing ring, a support pad, a clamping piece and a compression sleeve are sequentially arranged between the bushing and the joint body , which is special in that: the clamping member is composed of a snap ring and a spring ring, the snap ring is composed of two split half-rings, spring grooves are arranged on the outer sides of each half-ring corresponding to each other, and the spring ring is located on the spring In the groove, one side of the snap ring is provided with an inner cone surface and an outer cone surface, and the inner cone surface and the inner inclined surface adjacent to it form a bayonet bayonet.

上述直插式快插接头,所述卡环外设有定位圈,定位圈两端面分别与支撑垫和压紧套触接。In the above-mentioned in-line quick-plug connector, the snap ring is provided with a positioning ring, and the two ends of the positioning ring are in contact with the support pad and the compression sleeve respectively.

上述直插式快插接头,所述衬套一侧与接头体焊合。In the above-mentioned in-line push-in joint, one side of the bush is welded to the joint body.

上述直插式快插接头,所述密封圈为O型密封圈,设置两个,两密封圈之间设有隔垫。In the above-mentioned in-line quick-plug connector, the sealing rings are O-shaped sealing rings, two of which are provided, and a septum is arranged between the two sealing rings.

本发明针对现有直插式接头连续插拔卡紧易失效或卡紧力不足的问题进行了改进,其特点如下:1.采用两半环及弹簧圈组合而成的卡紧件结构,克服了卡紧结构本身弹性不足造成的反复使用性能差和卡紧力不足的弊端,此外,在卡环外增设定位环,可保证卡紧件的位置固定;2.衬套与接头体采用焊接固接装配形式,相比通用的过盈配合装配具有更为可靠的连接性能和优良的对中性;3.上述卡紧件设置在接头体内部,没有专用卸管器无法拆下软管,因而大大增加了插头使用的安全性能。本发明在保留直插式接头优点的同时解决了直插式接头的缺点,与现有其它车用管路插头相比,其优越性能不言而喻。The present invention improves on the problem that the continuous plug-in type joint is easy to fail or the clamping force is insufficient. It eliminates the disadvantages of poor repeated use performance and insufficient clamping force caused by the lack of elasticity of the clamping structure itself. In addition, adding a positioning ring outside the clamping ring can ensure that the position of the clamping part is fixed; 2. The bushing and the joint body are welded. Compared with the general interference fit assembly, it has more reliable connection performance and excellent centering; 3. The above-mentioned clamping parts are arranged inside the joint body, and the hose cannot be removed without a special pipe unloader, so The safety performance of the plug is greatly increased. The invention solves the disadvantages of the in-line connector while retaining the advantages of the in-line connector. Compared with other existing vehicle pipeline plugs, its superior performance is self-evident.

附图说明Description of drawings

图1是本发明结构示意图;Fig. 1 is a structural representation of the present invention;

图2是卡紧件结构示意图;Fig. 2 is a structural schematic diagram of a clamping member;

图3是图2的俯视图;Fig. 3 is the top view of Fig. 2;

图4是本发明直插式快插接头与软管插接的示意图。Fig. 4 is a schematic diagram of the plug-in connection between the in-line push-in connector and the hose of the present invention.

附图中标号表示如下:1.端帽;2.压紧套;2-1.压紧锥面;3.卡环;3-1.外锥面;3-2.内锥面;3-3.内斜面;3-4.弹簧槽;4.弹簧圈;5.定位圈;6.支撑垫,7.密封圈;8.隔垫;9.接头体;10.衬套;11.软管。The labels in the drawings are as follows: 1. End cap; 2. Compression sleeve; 2-1. Compression cone; 3. Snap ring; 3-1. Outer cone; 3-2. Inner cone; 3. Inner slope; 3-4. Spring groove; 4. Spring ring; 5. Locating ring; 6. Support pad, 7. Seal ring; 8. Septum; Tube.

具体实施方式Detailed ways

参看图1,本发明构成中包括接头体9、端帽1和位于接头体内用于支撑软管的衬套10,衬套和接头体之间依次设有密封圈7、支撑垫6、卡紧件和压紧套2,其中,卡紧件是本发明的关键技术。Referring to Fig. 1, the composition of the present invention includes a joint body 9, an end cap 1 and a bushing 10 located in the joint body for supporting the hose, and a sealing ring 7, a support pad 6, and a locking ring are sequentially arranged between the bushing and the joint body. Parts and compression sleeve 2, wherein the clamping part is the key technology of the present invention.

参看图1-图3,所述卡紧件由卡环3和弹簧圈4组成,卡环由两分体半环构成,在各半环外侧相互对应的设有弹簧槽3-4,弹簧圈即位于该弹簧槽内,在卡环一侧设有内锥面3-2、外锥面3-1,由内锥面和与其相邻的内斜面3-3构成倒齿卡口。这种分体卡环配合弹性良好的弹簧圈结构,为卡紧件的反复使用提供了保障,有效解决了现有直插式接头铜套、铜开口卡环连续插拔后卡紧失效弹性问题,同时也解决了钢卡片卡紧力小而达不到拔脱力要求问题。卡环3外设有定位圈5,定位圈两端面分别与支撑垫6和压紧套2触接。定位圈的作用是固定卡环的位置,保证卡环与衬套的对中性,以便于软管插入。插头体内采用两道O型密封圈7密封,由隔垫8将两个密封圈隔开,可使密封圈发挥更好的密封作用;支撑垫6用于支撑卡环和定位圈同时将两个密封圈和小隔垫定位在固定的空间内;压紧套2设有与卡环外锥面匹配的压紧锥面2-1。由图1可见,本发明衬套与接头体采用焊合连接,该连接方法较常用的过盈配合连接方法可靠性高且对中性好。Referring to Figures 1-3, the clamping member is composed of a snap ring 3 and a spring ring 4, the snap ring is composed of two split half-rings, and spring grooves 3-4 are arranged on the outside of each half-ring corresponding to each other, and the spring ring Namely be located in this spring groove, be provided with inner cone surface 3-2, outer cone surface 3-1 on one side of clasp ring, form inverted tooth bayonet by inner cone surface and its adjacent inner slope 3-3. This kind of split clasp combined with a spring ring structure with good elasticity provides a guarantee for the repeated use of the clamping parts, and effectively solves the elastic problem of clamping failure after continuous plugging and unplugging of the existing in-line connector copper sleeve and copper split clasp. , At the same time, it also solves the problem that the clamping force of the steel card is too small to meet the pull-out force requirement. A positioning ring 5 is arranged outside the snap ring 3 , and the two ends of the positioning ring are in contact with the support pad 6 and the compression sleeve 2 respectively. The function of the positioning ring is to fix the position of the snap ring, to ensure the alignment between the snap ring and the bushing, so as to facilitate the insertion of the hose. Two O-rings 7 are used in the body of the plug for sealing, and the spacer 8 separates the two sealing rings, so that the sealing rings can play a better sealing role; the support pad 6 is used to support the snap ring and the positioning ring to simultaneously hold the two The sealing ring and the small spacer are positioned in a fixed space; the compression sleeve 2 is provided with a compression cone surface 2-1 matching the outer cone surface of the snap ring. It can be seen from Fig. 1 that the bushing and the joint body of the present invention are connected by welding, and this connection method has higher reliability and better alignment than the commonly used interference fit connection method.

参看图4,本发明用于管路插接时,拔下端帽1,将软管11沿衬套10插入,卡环的内锥面3-2可在软管插入过程中起到导向作用。当软管插进后,卡环的倒齿卡口在弹簧圈4的收紧力作用下卡紧软管,当吃到软管壁厚一定深度时,软管与卡环形成一体,起到预卡紧的作用;当软管受到向外的力时,软管带动卡环一起移动,移动到卡环外锥面3-1与压紧套2的压紧锥面2-1相接触时,压紧锥面会给卡环一收紧力,这样卡环的倒齿卡口会吃入软管壁厚更深些,当吃入深度达到一定量时,卡环内圆柱面与软管外壁接触,把软管箍紧,保证拔脱力要求。软管插接好后,将端帽盖紧,防止尘土、水等杂质进入接头体内。需要维修拆下软管时,将端帽拔下,用专用卸管器沿软管外壁推入到卡环内锥面处,将卡环撑开,使软管脱离倒齿卡口的约束,软管即可拔出。Referring to Fig. 4, when the present invention is used for pipeline insertion, pull out the end cap 1, insert the hose 11 along the bushing 10, and the inner tapered surface 3-2 of the snap ring can play a guiding role during the insertion of the hose. After the hose is inserted, the inverted tooth bayonet of the snap ring clamps the hose under the tightening force of the spring ring 4. When the hose wall thickness reaches a certain depth, the hose and the snap ring are integrated to play a role The function of pre-clamping; when the hose is subjected to outward force, the hose drives the snap ring to move together until the outer cone surface 3-1 of the clasp ring contacts the compression cone surface 2-1 of the compression sleeve 2 , pressing the tapered surface will give the snap ring a tightening force, so that the inverted tooth bayonet of the snap ring will eat deeper into the wall thickness of the hose. When the depth reaches a certain amount, the inner cylindrical surface of the snap ring will contact the outer wall of the hose , Tighten the hose to ensure the pull-out force requirements. After the hose is plugged in, cover the end cap tightly to prevent dust, water and other impurities from entering the connector body. When the hose needs to be repaired and removed, pull off the end cap, use a special pipe unloader to push along the outer wall of the hose to the inner tapered surface of the snap ring, and stretch the snap ring to free the hose from the constraints of the inverted tooth bayonet. The hose can then be pulled out.

Claims (4)

1.一种直插式快插接头,构成中包括接头体(9)、端帽(1)和位于接头体内的衬套(10),所述衬套和接头体之间依次设有密封圈(7)、支撑垫(6)、卡紧件和压紧套(2),其特征在于:所述卡紧件由卡环(3)和弹簧圈(4)组成,所述卡环由两分体半环构成,在各半环外侧相互对应的设有弹簧槽(3-4),所述的弹簧圈位于该弹簧槽内,所述卡环的内侧设有内锥面(3-2)、外侧设置有外锥面(3-1),所述内锥面和与其相邻的内斜面(3-3)构成倒齿卡口。1. An in-line push-in joint, comprising a joint body (9), an end cap (1) and a bushing (10) located in the joint body, and a sealing ring is arranged between the bushing and the joint body in sequence (7), support pad (6), clamping piece and compression sleeve (2), it is characterized in that: described clamping piece is made up of snap ring (3) and spring ring (4), and described snap ring is made up of two The split half-ring is composed of spring grooves (3-4) corresponding to each other on the outside of each half-ring, and the spring ring is located in the spring groove, and the inside of the snap ring is provided with an inner tapered surface (3-2 ), the outer side is provided with an outer conical surface (3-1), and the inner conical surface and its adjacent inner inclined surface (3-3) form a reverse tooth bayonet. 2.根据权利要求1所述的直插式快插接头,所述卡环(3)外设有定位圈(5),定位圈两端面分别与支撑垫(6)和压紧套(2)触接。2. The in-line quick-plug connector according to claim 1, the snap ring (3) is provided with a positioning ring (5), and the two ends of the positioning ring are respectively connected with the support pad (6) and the compression sleeve (2) contact. 3.根据权利要求1或2所述的直插式快插接头,其特征在于:所述衬套(10)一侧与接头体(9)焊合。3. The in-line push-in connector according to claim 1 or 2, characterized in that: one side of the bush (10) is welded to the connector body (9). 4.根据权利要求3所述的直插式快插接头,其特征在于:所述密封圈(7)为O型密封圈,设置两个,两密封圈之间设有隔垫(8)。4. The in-line push-in connector according to claim 3, characterized in that: the sealing ring (7) is an O-shaped sealing ring, two are provided, and a spacer (8) is arranged between the two sealing rings.
CN200910075171XA 2009-08-18 2009-08-18 Directly-inserted quick connector Expired - Fee Related CN101629663B (en)

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Publication number Priority date Publication date Assignee Title
CN103216695B (en) * 2013-04-24 2015-08-05 河北亚大汽车塑料制品有限公司 Directly-inserted quick connector and braking system
IT201900006496A1 (en) * 2019-05-02 2020-11-02 Ivar Spa FITTING FOR THE CONNECTION OF PIPES, IN PARTICULAR OF FLEXIBLE HOSES
CN110043732B (en) * 2019-05-17 2024-03-15 四川芯智热控技术有限公司 Reed type quick connector structure

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