Summary of the invention
In order to solve above-mentioned the deficiencies in the prior art part, the object of the present invention is to provide a kind of preparation method of oligosaccharide ferulic acid ester.This method is passed through cellulose raw materials such as bagasse, maize peel, wheat bran, rice bran or its mixtures, with mass concentration is that 1.5% acid solution is handled, the araboxylan long-chain is cut off at random, generation contains the oligose of forulic acid and does not contain the oligose of forulic acid, and the oligose that adopts the resin adsorption method separation and purification to contain forulic acid promptly gets oligosaccharide ferulic acid ester.
Purpose of the present invention is achieved through the following technical solutions: a kind of preparation method of oligosaccharide ferulic acid ester comprises following operation steps:
(1) diluted acid is handled: will be that 1~2% acid solution is mixed, and stir under heating condition that filtration obtains filtrate and filter residue through pretreated cellulose raw material and mass concentration; Adopt ultrafiltration to remove the soluble large molecule of not acidolysis filtrate, obtain seeing through liquid;
(2) acquisition of oligosaccharide ferulic acid ester: step (1) gained is seen through liquid after resin absorption, wash resin with water and remove oligose; Use the aqueous ethanolic solution wash-out again, obtain ethanol eluate; With the ethanol eluate vacuum concentration, obtain concentrated solution; With the concentrated solution spraying drying, obtain oligosaccharide ferulic acid ester;
The described cellulose raw material of step (1) is more than one in bagasse, maize peel, wheat bran and the rice bran.
The described pre-treatment of step (1) be to cellulose raw material pulverize, destarching and Deproteinization;
Described pulverizing is with the cellulose raw material dry 4h of enzyme that goes out under 105 ℃, is crushed to 80~120 orders.
Described destarching is to be that the mixed of 0.1kg/L is even with the cellulose raw material after pulverizing and water by mass volume ratio, obtains mixed solution; Mixed solution behind 90 ℃ of following gelatinization 30min, is added high temperature resistant α-Dian Fenmei, and the addition of high temperature resistant α-Dian Fenmei is 0.2~0.3% of a mixed solution quality, at 90 ℃ of following enzymolysis 2~3h;
Described Deproteinization is that the temperature with the cellulose raw material behind the destarching is reduced to 65 ℃, add proteolytic enzyme, the addition of proteolytic enzyme be behind the destarching the cellulose raw material quality 1%, reaction 30min after-filtration, washing filter residue 3~5 times obtains pretreated cellulose raw material.
The described acid solution of step (1) is a mineral acid, preferred hydrochloric acid, sulfuric acid, nitric acid or phosphoric acid.The gained filter residue can merge acid treatment with next recycled fibre raw material.
The described mass volume ratio through pretreated cellulose raw material and acid solution of step (1) is 0.05~0.1kg/L.
The temperature of the described heating of step (1) is 60~100 ℃, and the time of stirring is 2~3 hours; The molecular weight cut-off of described ultrafiltration is 3000~10000.
The described resin of step (2) is 3: 1~4: 1 with the solid-liquid volume ratio that sees through liquid; The concentration of volume percent of described aqueous ethanolic solution is 50%~60%.
The described resin of step (2) is a weak base anion-exchange resin; Described washed resin is to end when being washed to water lotion and reaching 8 times of resin volumes; Described ethanol eluate is 5 times of resin volumes; The volume of described concentrated solution is 1/20~1/40 of an ethanol eluate volume.
The preferred D301 macroporous weakly basic anion exchange resin of described resin.
The described simmer down to vacuum concentration of step (2), thickening temperature is 40 °~60C; Described drying is a spraying drying, and drying temperature is 80 ℃~100 ℃.
Scientific basis of the present invention is as follows: the trans-ferulaic acid in the cellulosic mainly combines with polysaccharide and xylogen with ester bond, adopt acid treatment can disconnect more weak glycosidic link, keep most of forulic acid ester bond simultaneously, thereby formed the oligosaccharide ferulic acid ester that sugar chain length differs.In the acid treatment process, the sugar chain section that does not contain forulic acid by acidolysis after, form oligose; In addition, a spot of forulic acid ester bond forms the forulic acid of free state also by acidolysis.Oligosaccharide ferulic acid ester and free forulic acid can be retained on the resin by the absorption of D301 macroporous weakly basic anion exchange resin, and the oligose that does not contain forulic acid is removed through washing, again by the D301 resin to the free stronger basis of forulic acid adsorptive power, the ethanolic soln oligosaccharide ferulic acid ester that adsorptive power is more weak of employing 60% elutes, thereby obtains highly purified oligosaccharide ferulic acid ester solution.Solution is removed most of ethanol through vacuum concentration, and last spraying drying can obtain highly purified oligosaccharide ferulic acid ester solid phase prod.
The relative prior art of the present invention has following advantage and beneficial effect: the oligosaccharide ferulic acid ester that (1) obtains has the resistance of oxidation stronger than forulic acid; (2) the oligosaccharide ferulic acid ester purity height of Huo Deing, its content reaches more than 90%; (3) the D301 macroporous weakly basic anion exchange resin can be regenerated through alkaline purification, contains free forulic acid in the alkaline purification liquid, can produce the forulic acid byproduct; (4) ethanol that reclaims in the vacuum Concentrating Process can reuse, thereby reduces cost; (5) the present invention utilizes agricultural and food-processing solid waste to be raw material, produces new and effective functional antioxidant---the oligosaccharide ferulic acid ester of industries such as can be applicable to food, medicine, makeup, and economic implications and social effect are great.
Embodiment
The present invention is described in further detail below in conjunction with embodiment, but embodiments of the present invention are not limited thereto.
Embodiment 1: utilize maize peel to prepare oligosaccharide ferulic acid ester
(1) pre-treatment of raw material:
Get 1 kg corn skin, the dry 4h of the enzyme that goes out under 105 ℃ is crushed to 80 orders with pulverizer; Maize peel after pulverizing is added 10 premium on currency, mix, behind 90 ℃ of following gelatinization 30min, add high temperature resistant α-Dian Fenmei, the addition of high temperature resistant α-Dian Fenmei is 0.2% of a mixed solution quality, at 90 ℃ of following enzymolysis 3h; The temperature of the maize peel behind the destarching is reduced to 65 ℃, adds proteolytic enzyme, the addition of proteolytic enzyme is 1% of a maize peel quality, reaction 30min; Maize peel behind the Deproteinization is filtered, and washing filter residue 3 times obtains pretreated maize peel.
(2) diluted acid is handled:
Will be through pretreated maize peel by 1 kilogram of solid-to-liquid ratio: the combined of 15 liters (being mass volume ratio 0.067kg/L) and mass concentration 1.5%, constantly stir, handled 3 hours for 100 ℃, filter; Is that 5000 ultrafiltration apparatus is further removed not the soluble large molecule of acidolysis fully with gained filtrate with molecular weight cut-off, obtains seeing through liquid;
(3) acquisition of highly purified oligosaccharide ferulic acid ester:
Step (2) gained is seen through liquid to be handled with the D301 macroporous weakly basic anion exchange resin, the pre-treatment according to the following steps earlier of D301 macroporous weakly basic anion exchange resin: the mass percent concentration that adds 3~5 times of resin volumes is that 5%NaOH stirred 24 hours in resin, be washed till neutrality with distilled water then, the 5%HCl that adds 3~5 times of volumes again stirred 4 hours, be washed till pH=1~3 with distilled water, standby;
It is as follows with D301 macroporous weakly basic anion exchange resin treatment step to see through liquid: the D301 macroporous weakly basic anion exchange resin is installed in the chromatography column, add and see through liquid, the D301 macroporous weakly basic anion exchange resin is 3: 1 with the solid-liquid volume ratio that sees through liquid, the liquid of crossing behind the chromatography column that sees through abandons, chromatography column cleans with the distilled water of 8 times of resin volumes simultaneously, use the aqueous ethanolic solution wash-out of the percent by volume 60% of 5 times of resin volumes then, obtain ethanol eluate;
Above-mentioned ethanol eluate vacuum concentration under 40 ℃ of conditions is carried out spraying drying to 1/20 of original volume under 80 ℃ of conditions, obtain highly purified oligosaccharide ferulic acid ester solid phase prod.
Embodiment 2: utilize wheat bran to prepare oligosaccharide ferulic acid ester
(1) pre-treatment of raw material:
Get 1 kilogram of wheat bran, the dry 4h of the enzyme that under 105 ℃, goes out, pulverizer is crushed to 120 orders; Wheat bran after pulverizing is added 10 premium on currency mix, behind 90 ℃ of following gelatinization 30min, add high temperature resistant α-Dian Fenmei, the addition of high temperature resistant α-Dian Fenmei is 0.3% of a mixed solution quality, at 90 ℃ of following enzymolysis 2h, obtains the wheat bran of destarching; The wheat bran temperature of above-mentioned destarching is reduced to 65 ℃, adds proteolytic enzyme, the addition of proteolytic enzyme is 1% of a wheat bran quality, reacts 30min, obtains the wheat bran of Deproteinization; The wheat bran of above-mentioned Deproteinization is filtered, and washing filter residue 4 times obtains pretreated wheat bran.
(2) diluted acid is handled:
Through pretreated wheat bran by 1 kilogram of solid-to-liquid ratio: 20 liters (being mass volume ratio 0.05kg/L) mix with the aqueous sulfuric acid of mass concentration 1%, constantly stir, and handle 2 hours for 60 ℃, filter, and obtain filtrate and filter residue;
Gained filtrate is that 10000 ultrafiltration apparatus is further removed not the soluble large molecule of acidolysis fully with molecular weight cut-off, obtains seeing through liquid.
(3) acquisition of highly purified oligosaccharide ferulic acid ester:
Step (2) gained is seen through liquid to be handled with the D301 macroporous weakly basic anion exchange resin; The pre-treatment according to the following steps earlier of D301 macroporous weakly basic anion exchange resin: the 5%NaOH that adds 3~5 times of volumes stirred 24 hours in resin, be washed till neutrality with distilled water then, the 5%HCl that adds 3~5 times of volumes again stirred 4 hours, was washed till pH=1~3 with distilled water, and is standby.
It is as follows with D301 macroporous weakly basic anion exchange resin treatment step to see through liquid: the D301 macroporous weakly basic anion exchange resin is installed in the chromatography column, add and see through liquid, the D301 macroporous weakly basic anion exchange resin is 4: 1 with the solid-liquid volume ratio that sees through liquid, the liquid of crossing behind the chromatography column that sees through abandons, chromatography column cleans with the distilled water of 8 times of resin volumes simultaneously, use the percent by volume 50% aqueous ethanolic solution wash-out of 5 times of resin volumes then, obtain ethanol eluate;
With ethanol eluate vacuum concentration under 60 ℃ of conditions to original volume 1/40 after, under 100 ℃ of conditions, carry out spraying drying and obtain highly purified oligosaccharide ferulic acid ester solid phase prod.
Embodiment 3: utilize bagasse to prepare oligosaccharide ferulic acid ester
(1) pre-treatment of raw material:
Get bagasse after pulverizer is crushed to 100 orders, dry 4h under 105 ℃.
(2) diluted acid is handled and is obtained thick oligosaccharide ferulic acid ester:
Through pretreated bagasse by 1 kilogram of solid-to-liquid ratio: 10 liters (being mass volume ratio 0.1kg/L) mix with the aqueous nitric acid of mass concentration 2%, constantly stir, and handle 2.5 hours for 80 ℃, filter, and obtain filter residue and filtrate;
Is that 3000 ultrafiltration apparatus is further removed not the soluble large molecule of acidolysis fully with gained filtrate with molecular weight cut-off, obtains seeing through liquid;
(3) acquisition of highly purified oligosaccharide ferulic acid ester:
Step (2) gained is seen through liquid to be handled with the D301 macroporous weakly basic anion exchange resin.The pre-treatment according to the following steps earlier of D301 macroporous weakly basic anion exchange resin: the 5%NaOH that adds 3~5 times of volumes stirred 24 hours in the D301 macroporous weakly basic anion exchange resin, be washed till neutrality with distilled water then, the 5%HCl that adds 3~5 times of volumes again stirred 4 hours, be washed till pH=1~3 with distilled water, standby.
It is as follows with D301 macroporous weakly basic anion exchange resin treatment step to see through liquid: the D301 macroporous weakly basic anion exchange resin is installed in the chromatography column, add and see through liquid, the D301 macroporous weakly basic anion exchange resin is 3: 1 with the solid-liquid volume ratio that sees through liquid, the liquid of crossing behind the chromatography column that sees through abandons, chromatography column cleans with the distilled water of 8 times of resin volumes simultaneously, use the percent by volume 55% aqueous ethanolic solution wash-out of 5 times of resin volumes then, obtain the aqueous ethanolic solution wash-out;
With above-mentioned aqueous ethanolic solution wash-out liquid vacuum concentration under 50 ℃ of conditions to original volume 1/30 after, under 90 ℃ of conditions, carry out spraying drying and obtain highly purified oligosaccharide ferulic acid ester solid phase prod.
Embodiment 4: utilize rice bran to prepare oligosaccharide ferulic acid ester
(1) pre-treatment of raw material:
Get 1 kilogram of rice bran, the dry 4h of the enzyme that under 105 ℃, goes out, pulverizer is crushed to 120 orders; Rice bran after pulverizing is added 10 premium on currency mix, behind 90 ℃ of following gelatinization 30min, add high temperature resistant α-Dian Fenmei, the addition of high temperature resistant α-Dian Fenmei is 0.3% of a mixed solution quality, at 90 ℃ of following enzymolysis 3h, obtains the rice bran of destarching; The rice bran temperature of above-mentioned destarching is reduced to 65 ℃, adds proteolytic enzyme, the addition of proteolytic enzyme is 1% of a rice bran quality, reacts 30min, obtains the rice bran of Deproteinization; The rice bran of above-mentioned Deproteinization is filtered, and washing filter residue 5 times obtains pretreated rice bran.
(2) diluted acid is handled:
Through pretreated rice bran by 1 kilogram of solid-to-liquid ratio: 15 liters (being mass volume ratio 0.067kg/L) mix with the phosphate aqueous solution of mass concentration 1.5%, constantly stir, and handle 2 hours for 60 ℃, filter, and obtain filtrate and filter residue;
Gained filtrate is that 10000 ultrafiltration apparatus is further removed not the soluble large molecule of acidolysis fully with molecular weight cut-off, obtains seeing through liquid.
(3) acquisition of highly purified oligosaccharide ferulic acid ester:
Step (2) gained is seen through liquid to be handled with the D301 macroporous weakly basic anion exchange resin; The pre-treatment according to the following steps earlier of D301 macroporous weakly basic anion exchange resin: the 5%NaOH that adds 3~5 times of volumes stirred 24 hours in resin, be washed till neutrality with distilled water then, the 5%HCl that adds 3~5 times of volumes again stirred 4 hours, was washed till pH=1~3 with distilled water, and is standby.
It is as follows with D301 macroporous weakly basic anion exchange resin treatment step to see through liquid: the D301 macroporous weakly basic anion exchange resin is installed in the chromatography column, add and see through liquid, the D301 macroporous weakly basic anion exchange resin is 4: 1 with the solid-liquid volume ratio that sees through liquid, the liquid of crossing behind the chromatography column that sees through abandons, chromatography column cleans with the distilled water of 8 times of resin volumes simultaneously, use the percent by volume 50% aqueous ethanolic solution wash-out of 5 times of resin volumes then, obtain ethanol eluate;
With ethanol eluate vacuum concentration under 60 ℃ of conditions to original volume 1/25 after, under 80 ℃ of conditions, carry out spraying drying and obtain highly purified oligosaccharide ferulic acid ester solid phase prod.
The foregoing description is a preferred implementation of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under spirit of the present invention and the principle, substitutes, combination, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.