CN101612707B - Clamp for numerical control machining - Google Patents
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- CN101612707B CN101612707B CN2008100435366A CN200810043536A CN101612707B CN 101612707 B CN101612707 B CN 101612707B CN 2008100435366 A CN2008100435366 A CN 2008100435366A CN 200810043536 A CN200810043536 A CN 200810043536A CN 101612707 B CN101612707 B CN 101612707B
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- 238000003754 machining Methods 0.000 title claims abstract description 12
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Abstract
本发明公开了数控加工用夹具,其主要包括一夹具体和数个定位元件及夹紧装置,所述夹具体定位夹紧在回转式工作台的T形槽上,定位键固定在夹具体底部与T形槽相配合;所述夹具体上部定位安装有一盖板,夹具体左端的内侧面上定位安装有一V形块;夹具体后侧安装有两块定位板;夹具体右端的边缘处安装有一垂直支轴,以及可绕该支轴转动的夹紧板,所述夹紧板的转动受控于夹具体上的夹紧装置。本发明能够快速定位夹紧,定位精度有很大的提高。且夹具在回转式工作台上有确定的位置,则工件坐标系也完全确定,使工作效率大幅度提高。
The invention discloses a clamp for numerical control machining, which mainly includes a clamp body, several positioning elements and a clamping device, the clamp body is positioned and clamped on the T-shaped groove of a rotary worktable, and the positioning key is fixed on the bottom of the clamp body Cooperate with the T-shaped slot; a cover plate is installed on the upper part of the clamp body, and a V-shaped block is positioned on the inner side of the left end of the clamp body; two positioning plates are installed on the rear side of the clamp body; the edge of the right end of the clamp body is installed There is a vertical fulcrum, and a clamping plate that can rotate around the fulcrum, and the rotation of the clamping plate is controlled by the clamping device on the clamping body. The invention can quickly locate and clamp, and the positioning accuracy is greatly improved. And the fixture has a definite position on the rotary worktable, so the workpiece coordinate system is also completely definite, which greatly improves the work efficiency.
Description
技术领域:Technical field:
本发明涉及一种数控加工工具,特别涉及一种数控加工专用的精确便捷的夹具。The invention relates to a numerical control machining tool, in particular to a precise and convenient clamp specially used for numerical control machining.
背景技术:Background technique:
随着计算机技术的高速发展,传统的制造业发生了根本性的变革,利用数控机床加工,其产品加工的质量一致性好,加工精度和效率均比普通机床高出很多,尤其是在轮廓不规则、复杂的曲线或曲面、多工艺复合化加工和高精度要求的产品加工时,其优点是传统机床所无法比拟的。With the rapid development of computer technology, fundamental changes have taken place in the traditional manufacturing industry. Using CNC machine tools to process products has a good quality consistency, and the machining accuracy and efficiency are much higher than ordinary machine tools, especially when the contour is different. When processing regular, complex curves or curved surfaces, multi-process composite processing and products requiring high precision, its advantages are unmatched by traditional machine tools.
夹具是数控加工中心的重要组成部分,其作用是将工件固定在机床的准确位置上,完成对工件的各种加工,既要定位准确又要夹紧可靠,显然其结构的优劣对加工精度、加工效率有着至关重要的影响;数控加工用的专用夹具很少,在资料和网上很难找到,一般都是把工件放在平口虎钳上,用百分表找正位置,再辅助用些垫铁、角铁定位,然后用平口虎钳夹紧。加工时还要测定和设置工件坐标系,工作效率低,且定位精度不高。并且一次装夹只能加工工件一个方位的加工面。The fixture is an important part of the CNC machining center. Its function is to fix the workpiece at the exact position of the machine tool and complete various processing of the workpiece. It must be positioned accurately and clamped reliably. Obviously, the advantages and disadvantages of its structure have a great impact on the machining accuracy. , Machining efficiency has a crucial impact; there are very few special fixtures for CNC machining, and it is difficult to find them in the data and on the Internet. Position some pad irons and angle irons, and then clamp them with flat vise. It is necessary to measure and set the workpiece coordinate system during processing, so the work efficiency is low and the positioning accuracy is not high. And one clamping can only process the processing surface of one orientation of the workpiece.
发明内容:Invention content:
本发明针对上述现有数控机床所用夹具所存在的问题,而提供一种可对零件快速定位夹紧,加工时不需测定工件坐标系,并且该夹具可转多个方位,加工工件多个加工面的专用夹具。The present invention aims at the above-mentioned problems existing in the clamps used in the existing numerical control machine tools, and provides a fast positioning and clamping of the parts, without measuring the coordinate system of the workpiece during processing, and the clamp can be rotated in multiple directions to process multiple workpieces. Surface specific fixture.
为了达到上述目的,本发明所涉及的数控加工用夹具,其主要包括一夹具体和数个定位元件及夹紧装置,所述夹具体定位夹紧在回转式工作台的T形槽上,定位键固定在夹具体底部与T形槽相配合;所述夹具体上部定位安装有一盖板,夹具体左端的内侧面上定位安装有一V形块;夹具体后侧安装有两块定位板;夹具体右端的边缘处安装有一垂直支轴,以及可绕该支轴转动的夹紧板,所述夹紧板的转动受控于夹具体上的夹紧装置。In order to achieve the above object, the clamp for numerical control machining involved in the present invention mainly includes a clamp body, several positioning elements and clamping devices, the clamp body is positioned and clamped on the T-shaped slot of the rotary table, and the positioning The key is fixed on the bottom of the clamp body to match the T-shaped groove; a cover plate is positioned on the upper part of the clamp body, and a V-shaped block is positioned on the inner surface of the left end of the clamp body; two positioning plates are installed on the rear side of the clamp body; Specifically, a vertical fulcrum and a clamping plate that can rotate around the fulcrum are installed on the edge of the right end, and the rotation of the clamping plate is controlled by the clamping device on the clamping body.
所述垂直支轴上部在靠近夹具体的内侧开有放置弹性挡圈的沟槽,垂直支轴下部放置一垫起夹紧板的套筒,垂直支轴底部放一防止磨损工作台的垫片。The upper part of the vertical support shaft has a groove for placing the elastic ring on the inner side close to the clamp body, a sleeve for padding the clamping plate is placed at the lower part of the vertical support shaft, and a gasket for preventing wear of the workbench is placed at the bottom of the vertical support shaft .
所述夹紧装置为旋入夹具体内,并能够顶住夹紧板的螺钉。The clamping device is a screw that is screwed into the clamp body and can withstand the clamping plate.
根据上述技术方案得到的夹具与平口虎钳找正夹紧相比,能够快速定位夹紧,定位精度有很大的提高。且夹具在回转式工作台上有确定的位置,则工件坐标系也完全确定,使工作效率大幅度提高。而且一次装夹可以加工工件多个方位的加工面。Compared with the straightening and clamping of the flat vise, the clamp obtained according to the above technical scheme can be quickly positioned and clamped, and the positioning accuracy is greatly improved. And the fixture has a definite position on the rotary worktable, so the workpiece coordinate system is also completely definite, which greatly improves the work efficiency. And one clamping can process the processing surface of the workpiece in multiple directions.
附图说明:Description of drawings:
以下结合附图和具体实施方式来进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明的主视图。Fig. 1 is the front view of the present invention.
图2为本发明的轴侧图和局部视图。Figure 2 is an isometric view and a partial view of the present invention.
图3为本发明的左视图及其剖视图。Fig. 3 is a left side view and a cross-sectional view of the present invention.
图4为本发明的右视图和俯视图。Fig. 4 is a right side view and a top view of the present invention.
图5为支承套的结构示意图。Fig. 5 is a structural schematic diagram of the support sleeve.
图6为本发明安装支承套的示意图。Fig. 6 is a schematic view of the installation of the support sleeve according to the present invention.
具体实施方式:Detailed ways:
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.
为了解决现有夹具所存在的问题,本发明提供的夹具,其主要如图1到图4所示,整个系统主要包括一夹具体和数个定位元件及夹紧装置。两个定位键16用螺钉固定在夹具体1底部与T形槽相配合将夹具体定位在工作台上,螺栓10的六角头部从T形槽内穿过,螺杆部分穿过夹具体1底板上的T型槽放入垫圈12用螺母11拧紧,将夹具体固定在回转式工作台的T形槽上。In order to solve the problems existing in the existing clamps, the clamp provided by the present invention is mainly shown in FIG. 1 to FIG. 4 , and the whole system mainly includes a clamp body, several positioning elements and clamping devices. The two
如图1、2、3所示,夹具体1上部安置有一盖板3,首先通过两端中部的两个销钉4进行定位,再在四个角通过四个螺钉5进行固定。在夹具体1左端的内侧面上定位夹紧有一V形块2,该V形块2通过两个销钉19定位在夹具体1上,然后用螺钉20再进行固定(如图3所示)。夹具体1后侧安装有两块定位板18,定位板18分别通过三个螺钉17固定在夹具体1上(如图1所示)。夹具体右端的边缘处安装有一垂直支轴7,以及可绕该支轴转动的夹紧板6,该夹紧板6的转动受控于旋入夹具体内并能够顶住夹紧板6的螺钉9,通过这样的装置使夹紧板6具有两个作用:一是对工件进行夹紧,二是限制工件Y方向旋转自由度。垂直支轴7上部在靠近夹具体1的内侧开有沟槽以便放置弹性挡圈14,防止垂直支轴7从上部抽出;垂直支轴7下部放一套筒15以便将夹紧板6垫起,垂直支轴7底部放一垫片13防止磨损工作台。As shown in Figures 1, 2, and 3, a cover plate 3 is placed on the upper part of the clamp body 1, which is firstly positioned by two pins 4 in the middle of both ends, and then fixed by four screws 5 at the four corners. Position and clamp a V-shaped block 2 on the inner surface of the left end of the clamp body 1, and the V-shaped block 2 is positioned on the clamp body 1 by two
根据上述技术方案得到的夹具,可快速、方便的定位夹紧如图5所示的支承套,且由于该支承套一侧为平面,另一侧为圆柱面,平口虎钳是很难精确定位固定的;本夹具在使用时,首先通过固定在夹具体底部与T形槽相配合的两个定位键,进行夹具体的精确定位,然后用螺栓、螺母、垫圈将夹具固定在工作台上。V形块用两个销钉定位在夹具体上,然后用螺钉固定。盖板用两个销钉定位在夹具体上,然后用用螺钉固定。垂直支轴上下两个孔配钻。安装支轴时,先放垫片,然后放套筒,将支轴穿入套筒顶在垫片上,接着放上弹性挡圈,再安装盖板。The clamp obtained according to the above technical solution can quickly and conveniently locate and clamp the support sleeve shown in Figure 5, and since one side of the support sleeve is a plane and the other side is a cylindrical surface, it is difficult to accurately locate the flat vise Fixed; when the fixture is in use, firstly, the two positioning keys fixed on the bottom of the fixture body and matched with the T-shaped groove are used to accurately position the fixture body, and then the fixture is fixed on the workbench with bolts, nuts and washers. The V-shaped block is positioned on the clamp body with two pins and then fixed with screws. The cover plate is positioned on the clamp body with two pins and then fixed with screws. The upper and lower holes of the vertical support shaft are equipped with drills. When installing the fulcrum, put the gasket first, then put the sleeve, put the fulcrum through the sleeve and put it on the gasket, then put the elastic retaining ring, and then install the cover plate.
如图6所示,夹入支承套时,首先将支承套放入到夹具中,其上的圆柱面定位在V形块中,支承套的平面与夹紧板接触,底面定位在夹具体的两个定位板上,这样支承套通过底面与两块定位板接触限制了一个移动自由度,两个旋转自由度,圆柱面与V形块接触限制了两个移动自由度。然后用旋入夹具体内的螺钉顶住夹紧板使夹紧板绕垂直支轴转动,从而对工件进行夹紧,并且还限制工件Y方向旋转自由度。这样便能够精确的定位夹紧支承套,并可对其进行所需的多方位的切削加工。首先加工孔、沉孔、孔、沉孔、2-M6-6H螺孔;然后将回转式工作台旋转90度,加工孔。As shown in Figure 6, when clamping the support sleeve, first put the support sleeve into the fixture, the cylindrical surface on it is positioned in the V-shaped block, the plane of the support sleeve is in contact with the clamping plate, and the bottom surface is positioned on the clamp body. Two positioning plates, such that the support sleeve limits one degree of freedom of movement and two degrees of freedom of rotation through the contact of the bottom surface with the two positioning plates, and the contact of the cylindrical surface with the V-shaped block limits two degrees of freedom of movement. Then use the screw screwed into the clamping body to support the clamping plate to rotate the clamping plate around the vertical fulcrum, thereby clamping the workpiece, and also restricting the rotational freedom of the workpiece in the Y direction. In this way, the clamping support sleeve can be precisely positioned and the required multi-directional cutting process can be performed on it. processing first hole, Counterbore, hole, Counterbore, 2-M6-6H screw hole; then rotate the rotary table 90 degrees, process hole.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned examples and descriptions only illustrates the principle of the present invention, and the present invention also has various aspects without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (3)
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CN2008100435366A CN101612707B (en) | 2008-06-23 | 2008-06-23 | Clamp for numerical control machining |
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CN2008100435366A CN101612707B (en) | 2008-06-23 | 2008-06-23 | Clamp for numerical control machining |
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CN101612707B true CN101612707B (en) | 2010-12-01 |
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CN102173258A (en) * | 2011-01-30 | 2011-09-07 | 黄丽汶 | Full-automatic numerical control woodworking, enchasing and forming machine |
CN102672502A (en) * | 2011-03-07 | 2012-09-19 | 瓦房店轴承砂轮制造有限公司 | Clamping fixture for machining positioning-free concentric holes |
CN102513849A (en) * | 2011-12-06 | 2012-06-27 | 瓦房店冶矿轴承制造有限公司 | Linear cutting positioning clamp for subdividing water-cooled RUB bearing and mounting adjustment method |
CN104043987A (en) * | 2013-03-14 | 2014-09-17 | 广西玉柴机器股份有限公司 | Machining positioning tool for horizontal machining center and positioning method |
CN104227466B (en) * | 2014-09-11 | 2017-01-11 | 河南飞龙(芜湖)汽车零部件有限公司 | Jig for pump body of brake pump |
CN106670858B (en) * | 2017-03-10 | 2018-12-11 | 绍兴市华锐汽车零部件有限公司 | A kind of positioning clamping device for machining |
CN109719541B (en) * | 2019-03-13 | 2020-09-11 | 成都飞机工业(集团)有限责任公司 | Rapid positioning method for multi-spindle machining |
CN110102688A (en) * | 2019-04-23 | 2019-08-09 | 宝鸡法士特齿轮有限责任公司 | A kind of automated forging line jumping-up fixture |
CN111644656A (en) * | 2020-07-10 | 2020-09-11 | 河北冀力重型机械设备有限公司 | Special vertical boring machine for cooling tower fan speed reducer |
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JPH1086022A (en) | 1996-09-12 | 1998-04-07 | Disco Abrasive Syst Ltd | Clamping and processing equipment |
JP2000218454A (en) * | 1999-02-04 | 2000-08-08 | Fuji Oozx Inc | Jig for cylindrical work |
CN101116941A (en) * | 2006-08-02 | 2008-02-06 | 孙爱平 | Machining clamp |
CN201070716Y (en) * | 2007-08-03 | 2008-06-11 | 江苏罡阳股份有限公司 | Combined clamp for drilling semicircular groove |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH1086022A (en) | 1996-09-12 | 1998-04-07 | Disco Abrasive Syst Ltd | Clamping and processing equipment |
JP2000218454A (en) * | 1999-02-04 | 2000-08-08 | Fuji Oozx Inc | Jig for cylindrical work |
CN101116941A (en) * | 2006-08-02 | 2008-02-06 | 孙爱平 | Machining clamp |
CN201070716Y (en) * | 2007-08-03 | 2008-06-11 | 江苏罡阳股份有限公司 | Combined clamp for drilling semicircular groove |
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Assignee: Shanghai Xingfu Motorcycle Co., Ltd. Assignor: Shanghai University of Engineering Science Contract record no.: 2011310000028 Denomination of invention: Clamp for numerical control machining Granted publication date: 20101201 License type: Exclusive License Open date: 20091230 Record date: 20110329 |
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