CN101590920A - Method for packaging large cakes and full-automatic cake packaging machine for realizing method - Google Patents

Method for packaging large cakes and full-automatic cake packaging machine for realizing method Download PDF

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Publication number
CN101590920A
CN101590920A CNA2009100407676A CN200910040767A CN101590920A CN 101590920 A CN101590920 A CN 101590920A CN A2009100407676 A CNA2009100407676 A CN A2009100407676A CN 200910040767 A CN200910040767 A CN 200910040767A CN 101590920 A CN101590920 A CN 101590920A
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China
Prior art keywords
bag
plastic bag
sealing
mouth
opening
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CNA2009100407676A
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Chinese (zh)
Inventor
张军伟
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Zhongshan Nca Co ltd
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Zhongshan Nca Co ltd
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Priority to CNA2009100407676A priority Critical patent/CN101590920A/en
Publication of CN101590920A publication Critical patent/CN101590920A/en
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Abstract

The invention relates to a method for packaging a pancake and a full-automatic pancake packaging machine for realizing the method. The method comprises the following steps: bag taking: extracting a packaging bag; opening the mouth: opening the bag mouth of the packaging bag; keeping opening: a mechanism is used for keeping the opening of the plastic bag in an open state; and (3) cake filling: smoothly filling the large cakes into plastic bags by using a conveying belt and a filling mechanism; vacuumizing: the vacuum tube exhausts the air in the plastic bag to the outside; sealing: sealing the opening of the plastic bag to finish packaging. The full-automatic cake filling machine comprises a machine frame, wherein a turntable is arranged on the machine frame, and a plurality of pairs of clamps are arranged on the periphery of the turntable. The periphery of the rotary disc is sequentially provided with: the bag feeding mechanism, the bag opening mechanism, the swinging bag opening mechanism and the charging mechanism. Then a vacuumizing sealing mechanism for vacuumizing the gas in the plastic bag and primarily sealing the bag opening is sequentially arranged; a sealing mechanism for completely sealing the opening of the plastic bag; and a discharging mechanism for taking the plastic bag off the clamp.

Description

The method of packing large flat bread and realize the full automaticity dress cake machine of this method
[technical field]
The present invention relates to a kind of packing method and machinery of food service industry.
[background technology]
During existing method for packaging food, the step of its job operation is many, and technology is also complicated, can not satisfy the high efficiency demand.Have again in the machinery of existing food service industry, in the time will loading some soft food, then can not realize full-automation.Particularly existing food machinery can't be put into the food of softness in the plastic bag, and this operation will manually realize.And food put into vacuumize and seal after the plastic bag, these all need only equipment to realize, can not realize on a machine.
[summary of the invention]
The present invention seeks to overcome deficiency of the prior art and quick packing large flat bread, packing method that step is few are provided.
Another object of the present invention be overcome deficiency of the prior art and provide a kind of safe and reliable, can realize full automaticity dress cake, the dress cake machine that cost is low, durable.
In order to solve the technical matters of above-mentioned existence, the present invention adopts following technical proposal:
The method of packing large flat bread is characterized in that including following steps: one, bag taking: extract packaging bag; Two, dehisce: after the packaging bag that extracts, the processing of opening of sack is carried out in packaging bag, the plastics sack is opened; Three, keep dehiscing: after the plastics sack is opened, with the sack maintenance open configuration of a mechanism with plastic bag; Four, dress cake: after the plastics sack kept open configuration, utilize belt conveyor and charge mechanism that large flat bread is packed in the plastic bag smoothly; Five, vacuumize: large flat bread is packed into behind the plastic bag, and vacuum-pumping tube inserts in the bag, with briquetting sack is pushed down again, and vacuum-pumping tube is with the air exhaustion external world in the plastic bag, and vacuum-pumping tube is pulled out behind the sack and tentatively sealed processing; Six, involution: after plastic bag vacuumized, the involution that the sack of plastic bag carries out is handled, made the sealing of plastics sack, make it to finish packing and handle.
The method of aforesaid packing large flat bread is characterized in that also including in the above-mentioned involution treatment step two steps: one, carry out heat-seal process earlier, make the sealing of plastics sack; Two, the plastics sack after will sealing has some fold, and the plastics sack after needing to seal carries out once cold sealing again, makes the involution place after sealing become straight attractive in appearance.
Full automaticity dress cake machine, it is characterized in that including frame, on frame, be provided with and make the rotating disk that intermittently rotates, be provided with manyly at the rotating disk periphery, be disposed with around the rotating disk: plastic bag can be delivered to the bag mechanism that send on the clip of rotating disk clamping the clip of plastic bag; The mouth opening mechanism that the sack of plastic bag can be drawn back; The bag mechanism that swings open that the sack of plastic bag can be kept open configuration; Cake can be packed into the charge mechanism of plastic bag; The vacuum-pumping and sealing mechanism that gas in the plastic bag can be vacuumized and sack is tentatively sealed; The sealing mechanism that the sack of plastic bag can be sealed fully; And the shedding mechanism that plastic bag can be taken off from the clip of rotating disk.
Aforesaid full automaticity dress cake machine, it is characterized in that describedly sending bag mechanism to include to be located on the frame, liftable guide rod cylinder, on the axle of guide rod cylinder, be fixedly connected with lifter plate, on lifter plate, be fixed with a beat cylinder, one Suction cup assembly is hinged on the lifter plate, the axle of beat cylinder is connected on the Suction cup assembly and makes the Suction cup assembly beat that angle be arranged, on frame, also be provided with a rocking arm; the end of rocking arm is provided with the clip that plastic bag can be taken away from Suction cup assembly; the head end at rocking arm is hinged with a connecting rod, be hinged with one in the middle-end of rocking arm and clip on the rocking arm is waved and rise; the gangbar of decline.
Aforesaid full automaticity dress cake machine is characterized in that described mouth opening mechanism includes a turning cylinder, is provided with sucker and tracheae in the turning cylinder upper end, is provided with the connecting rod that turning cylinder can be rotated in the turning cylinder lower end.
Aforesaid full automaticity dress cake machine, it is characterized in that the described bag mechanism that swings open includes the main shaft that is located on the frame, be connected with a bag mechanism of opening that packing sack maintenance open configuration can be beneficial in the article threading packaging bag in the upper end of main shaft, being connected with in the lower end of main shaft can be with the rotating mechanism of main shaft rotation with the upper and lower mobile lifting mechanism of main shaft.
Aforesaid full automaticity dress cake machine, it is characterized in that described bag mechanism includes the support arm that is connected on the main shaft, on support arm, be connected with a cross bar, on cross bar, be mounted slidably and inject in the sack and keep two of the sack open configuration to stretch one's arms, being fixed with one on cross bar can be with two cylinder of stretching one's arms and pushing open or shrinking, and the axle of cylinder is connected on one of them stretches one's arms.On described support arm and cross bar, be respectively equipped with slide rail, the slide rail of support arm is provided with one and connects slide block, slide rail at cross bar is provided with two slide blocks, stretch one's arms and be connected respectively on two slide blocks for described two, also respectively be hinged with push rod on two slide blocks, the other end of two push rods is hinged on jointly and connects on the slide block.
Aforesaid full automaticity dress cake machine, it is characterized in that described rotating mechanism includes the drive motor that is located on the frame, drive motor passes through a chain gear to a rotating shaft, in rotating shaft, be connected with a cam, on frame, be hinged with a pivoted arm, be hinged to an end of a pipe link at the pivoted arm other end, the other end of pipe link is connected on the main shaft, be provided with a runner at the pivoted arm middle part, thereby described cam makes pipe link do back and forth by contacting with runner periodic motion makes main shaft also do the round rotation in cycle.
Aforesaid full automaticity dress cake machine, it is characterized in that described lifting mechanism includes another cam that is located at rotating shaft, be provided with a lever in frame, an end of lever is connected on the main shaft, and the plane of rotation of cam contacts with the other end of lever and drives that main shaft is upper and lower to be moved.
Aforesaid full automaticity dress cake machine, it is characterized in that described vacuum-pumping and sealing mechanism includes the Upright post base that is located on the frame, Upright post base is provided with the pneumatic-finger that can do the opening and closing campaign, be provided with the sucker that the plastic bag wall can be held on the pneumatic-finger both sides, the afterbody of sucker is connected with suction pipe, and the suction pipe other end is connected on the evacuator; Being provided with on Upright post base can be with the sealing band of plastics sack involution and the vacuum-pumping tube that air in the plastics sack is taken away, the vacuum-pumping tube other end is connected on the evacuator, on the Upright post base, sealing band below be respectively equipped with two the envelope moulds, plastic bag places between envelope mould and the envelope mould, be provided with the heating piece in envelope on the mould, will seal mould and move around and plastic bag is carried out the driver train of heat sealing thereby on Upright post base, be provided with one.
Aforesaid full automaticity dress cake machine is characterized in that described driver train includes the cylinder that is fixed on the Upright post base, and cylinder axis is connected on the sliding shoe, and described envelope mould is connected on the slide shaft, and described sliding shoe is fixed on the slide shaft.
Aforesaid full automaticity dress cake machine is characterized in that being provided with a guide rod on Upright post base, described vacuum-pumping tube is fixed on the guide rod, also is provided with to allow the cam of the upper and lower slip of guide rod on frame.
The present invention compared with prior art has following advantage:
One, the present invention only just can realize packing of large flat bread with six steps, and its method is simple, work efficiency is high;
Two, the present invention utilizes one to make the intermittently rotating disk of rotation, what be provided with around the rotating disk send bag mechanism, mouth opening mechanism, swings open the common dress cake machine of forming such as bag mechanism, charge mechanism, vacuum-pumping and sealing mechanism, sealing mechanism and shedding mechanism, it can realize full automaticity dress cake function, structure practicality, reliable, the efficient height realizes reducing cost of labor and productive costs.
Three, the bag mechanism that swings open of the present invention utilizes a main shaft, one bag mechanism, rotating mechanism and lifting mechanism just can realize the plastics sack is kept open configuration and makes large flat bread enter in the plastic bag smoothly, structure practicality, reliable, the efficient height realizes reducing cost of labor and productive costs.
Four, vacuum-pumping and sealing of the present invention mechanism utilizes a vacuum-pumping tube, a sealing band and a closing device just can realize plastic bag is vacuumized and seals for the first time; Structure practicality, reliable, the efficient height realizes reducing cost of labor and productive costs.
Five, the present invention also has characteristics such as simple in structure, durable.
[description of drawings]
Fig. 1 is a birds-eye view of the present invention;
Fig. 2 is the birds-eye view of rotating disk;
Fig. 3 is the front elevation that send bag mechanism;
Fig. 4 is the front elevation that send another state of bag mechanism;
Fig. 5 is the block diagram of mouth opening mechanism;
Fig. 6 is one of block diagram that swings open bag mechanism;
Fig. 7 be swing open bag mechanism block diagram two;
Fig. 8 is the front elevation of charge mechanism;
Fig. 9 is the block diagram of vacuum-pumping and sealing mechanism;
Figure 10 is the front elevation of vacuum-pumping and sealing mechanism;
Figure 11 is the front elevation of sealing mechanism;
Figure 12 is the block diagram of feed bin device;
Figure 13 is the block diagram of belt conveyor;
Figure 14 is the block diagram of shedding mechanism;
Figure 15 is the lateral plan of shedding mechanism.
[specific embodiment]
Describe the present invention below in conjunction with accompanying drawing:
The method of packing large flat bread is characterized in that including following steps:
One, bag taking: extract packaging bag.
Two, dehisce: after the packaging bag that extracts, the processing of opening of sack is carried out in packaging bag, the plastics sack is opened.
Three, keep dehiscing: after the plastics sack is opened, with the sack maintenance open configuration of a mechanism with plastic bag.
Four, dress cake: after the plastics sack kept open configuration, utilize belt conveyor and charge mechanism that large flat bread is packed in the plastic bag smoothly.
Five, vacuumize: large flat bread is packed into behind the plastic bag, and vacuum-pumping tube inserts in the bag, with briquetting sack is pushed down again, and vacuum-pumping tube is with the air exhaustion external world in the plastic bag, and vacuum-pumping tube is pulled out behind the sack and tentatively sealed processing.
Six, involution: after plastic bag vacuumized, the involution that the sack of plastic bag carries out is handled,, made it to finish packing and handle with the sealing of plastics sack.
Also include two steps in the above-mentioned involution treatment step: one, carry out heat-seal process earlier, make the sealing of plastics sack; Two, the plastics sack after will sealing has some fold, and the plastics sack after needing to seal carries out once cold sealing again, makes the involution place after sealing become straight attractive in appearance.
As shown in Figure 1, full automaticity dress cake machine, it comprises frame 1, is provided with to make the intermittently rotating disk 2 of rotation on frame 1.Be provided with many clips 3 at rotating disk 2 peripheries to clamping plastic bag.Be disposed with around the rotating disk 2: plastic bag can be delivered to and send bag mechanism 4 on the clip 3 of rotating disk 2, the mouth opening mechanism 5 that the sack of plastic bag can be drawn back, what the sack of plastic bag can be kept open configuration swings open bag mechanism 6, cake can be packed into the charge mechanism 7 of plastic bag, the vacuum-pumping and sealing mechanism 8 that gas in the plastic bag can be vacuumized and sack is tentatively sealed, the sealing mechanism 9 that the sack of plastic bag can be sealed fully, and the shedding mechanism 10 that plastic bag can be taken off from the clip 3 of rotating disk 2.
What be provided with around the rotating disk send bag mechanism, mouth opening mechanism, swings open bag mechanism, charge mechanism, vacuum-pumping and sealing mechanism, sealing mechanism and shedding mechanism etc. and can realize large flat bread installed in the plastic bag and with plastic bag and vacuumize involution.Sending bag mechanism 4 next doors also to be provided with the feed bin device 11 of placing plastic bag, the 11 main effects of feed bin device are exactly the plastic bag effect of placing, and feed bin device 11 has two bag storehouses 111, and when a bag storehouse 111 used up, another bag storehouse 111 is exchange automatically.If when a bag storehouse 111 used up, when another bag storehouse 111 did not have plastic bag yet, then system can report to the police.
As shown in figure 13, be placed with belt conveyor 12 on charge mechanism 7 next doors.Belt conveyor 12 is to be used for material is sent into charge mechanism 7.Scraping article 121 is housed on the belt of belt conveyor 12, is used for preventing that material from skidding, guarantee the interval of adjacent storeroom simultaneously.
Shown in Fig. 3,4, the described bag mechanism 4 that send is to be used for plastic bag is sent to rotating disk 2 from bag storehouse 111.Send bag mechanism 4 to include and be located at guide rod cylinder 41 on the frame 1, liftable.On the axle of guide rod cylinder 41, be fixedly connected with lifter plate 42.Be hinged on the lifter plate 42 being fixed with a beat cylinder 43, one Suction cup assemblies 44 on the lifter plate 42.The axle of beat cylinder 43 is connected on the Suction cup assembly 44 and makes Suction cup assembly 44 beats that angle be arranged.On frame 1, also be provided with a Rocker arm 45.The end of Rocker arm 45 is provided with the clip 46 that plastic bag can be taken away from Suction cup assembly 44.Head end at Rocker arm 45 is hinged with a connecting rod 47.Middle-end at Rocker arm 45 is hinged with a gangbar 48 that can make the clip 46 on the Rocker arm 45 wave and rise, descend.
Its working process is: the lifting that guide rod cylinder is 41 drives Suction cup assembly 44 mentions plastic bag from bag storehouse 111, the promotion of beat cylinder 43 makes sack inclination certain angle.Gangbar 48 promotes Rocker arm 4s 5 and rotates to an angle then, makes clip 46 on the Rocker arm 45 clamp the plastic bag on the Suction cup assembly 44 and plastic bag is sent on the rotating disk.
As shown in Figure 5, described mouth opening mechanism 5 is to be used for the sack of plastic bag is opened, for postorder work is prepared.Described mouth opening mechanism 5 includes a turning cylinder 51, is provided with sucker 52 and tracheae 53 in turning cylinder 51 upper ends.Be provided with the connecting rod 54 that turning cylinder 51 can be rotated in turning cylinder 51 lower ends.Described connecting rod 54 drives turning cylinders 51 and rotates, and then drives sucker 52 and move, and tracheae 53 blow gas again opens plastic bag fully afterwards, finishes mouthful action of drawing of plastic bag.
Shown in Fig. 6,7, the described bag mechanism 6 that swings open includes the main shaft 61 that is located on the frame 1.Be connected with a bag mechanism 62 that packing sack maintenance open configuration can be beneficial in the article threading packaging bag in the upper end of main shaft 61.Being connected with in the lower end of main shaft 61 can be with the rotating mechanism 63 of main shaft 61 rotations with main shaft 61 upper and lower mobile lifting mechanisms 64.
Described bag mechanism 62 includes the support arm 621 that is connected on the main shaft 61.On described support arm 621, be connected with a cross bar 622, on described cross bar 622, be mounted slidably and inject in the sack and keep two of the sack open configuration to stretch one's arms 623.Being fixed with one on described cross bar 622 can be with two 623 cylinder 624 of pushing open or shrinking of stretching one's arms.The axle of described cylinder 624 is connected to one of them and stretches one's arms on 623.Under the promotion of described cylinder 624, can make two to stretch one's arms and 623 open or shrink.
On described support arm 621 and cross bar 622, be respectively equipped with slide rail 625,626.The slide rail 625 of support arm 621 is provided with one and connects slide block 629.Slide rail 626 at cross bar 622 is provided with two slide blocks 627, stretches one's arms and 623 is connected respectively on two slide blocks 627 for described two.Be hinged on jointly on the connection slide block 629 at the other end that also respectively is hinged with 628, two push rods 628 of push rod on two slide blocks 627.
Like this when described cylinder 624 is worked, the slide block 627 that the axle of cylinder 624 promotes the right slides to the right, then slide block 627 slides on slide rail 626, then slide block 627 can drag and connect slide block 629 to front slide, what connect slide block 629 then can promote the push rod 628 on the left side to front slide, thereby the slide block 627 that makes the left side slides to the left side, finally makes two to stretch one's arms and 623 open.Same principle, when the axle of cylinder 624 shrank, also two can be stretched one's arms 623 folded.
Described rotating mechanism 63 includes the drive motor 631 that is located on the frame 1.Drive motor 631 is transferred to a rotating shaft 633 by a chain 632.In rotating shaft 633, be connected with a cam 634, on frame 1, be hinged with a pivoted arm 635.Be hinged to an end of a pipe link 636 at pivoted arm 635 other ends.The other end of pipe link 636 is connected on the main shaft 61.Be provided with a runner 637 at pivoted arm 635 middle parts, thereby described cam 634 makes pipe link 636 do back and forth by contacting with runner 637 periodic motion makes main shaft 61 also do the round rotation in cycle.Motion process is: rotating shaft 633 drives cams 634 and rotates, and cam 634 contacts with runner 637, and then the rotation of cam 634 drives the swing that pivoted arm 635 on the runner 637 is done the cycle, and then pivoted arm 635 drive pipe links 636 promote main shaft 61 and come back rotation.
Described lifting mechanism 64 includes another cam 641 that is located at rotating shaft 633, is provided with a lever 642 1 li of frame.One end of lever 642 is connected on the main shaft 61, and the plane of rotation of cam 641 contacts with the other end of lever 642 and drives main shaft 61 upper and lower moving.Motion process is: rotating shaft 633 drives cam 641 and rotates, and cam 641 contacts with the other end of lever 642, and then the rotation of cam 641 drives lever 642 and does the swing in cycle, thereby makes main shaft 61 upper and lower moving.Be provided with a bearing 64 on main shaft 61, lever 642 is connected on the bearing 643 with main shaft 61 bonded assemblys one end.When rotating mechanism 63 had been with main shaft 61 to rotate like this, because the effect of bearing 643, lifting mechanism 64 need not and then rotate.
The entire work process of described bag mechanism 62 is so: utilize clip that plastic bag is clamped on frame 1, main shaft 61 rotates an angle under the driving of rotating mechanism 63 afterwards.Make two 623 aligning plastics sacks of stretching one's arms.Lifting mechanism 64 starts afterwards, and main shaft 61 is descended, two 623 reeve plastics sacks of stretching one's arms.The cylinder 624 of opening bag mechanism 62 afterwards starts, and makes two to stretch one's arms and 623 open, thereby makes the plastics sack keep open state.Again large flat bread is packed into afterwards in the plastic bag.Latter two is stretched one's arms and 623 folds, and main shaft 61 rises and rotates, makes it to get back to original position.Perseveration like this.
Shown in Fig. 9,10, described vacuum-pumping and sealing mechanism 8 includes the Upright post base 81 that is located on the frame 1.Upright post base 81 is provided with the pneumatic-finger 82 that can do the opening and closing campaign.Pneumatic-finger is meant that the finger with air pressure control comes holding workpiece, generally is the holding action that the straight reciprocating motion of piston is changed into mechanical finger by certain mechanical mechanism.Press the residing state of mechanical finger, can be divided into substantially: gathering formula, opening type, run-in index.The described pneumatic-finger 82 of present embodiment is exactly a run-in index.
Be provided with the sucker 83 that the plastic bag wall can be held on pneumatic-finger 82 both sides, the afterbody of sucker 83 is connected with suction pipe, and the suction pipe other end is connected on the evacuator, and sucker 83 can make sucker 83 hold on the bag wall of plastic bag by the work of evacuator.Being provided with on Upright post base 81 can be with the sealing band 84 of plastics sack involution and the vacuum-pumping tube 85 that air in the plastics sack is taken away, and vacuum-pumping tube 85 other ends are connected on the evacuator.
On the described Upright post base 81, sealing band 84 below be respectively equipped with two envelope moulds 86 and envelope mould 87, interlock is provided with between envelope mould 86 and the envelope mould 87.Plastic bag places between envelope mould 86 and the envelope mould 87.Be provided with heating piece 88 on the mould 86 in envelope, will seal mould 87 and move around and plastic bag is carried out the driver train 89 of heat sealing thereby on Upright post base 81, be provided with one.Its working process is: plastic bag places between the sucker 83 on both sides.Sucker 83 actions, sucker 83 holds the bag wall, and vacuum-pumping tube 85 inserts in the plastics sack.Sack is pushed down in pneumatic-finger 82 action, sealing band 84.Vacuum-pumping tube 85 is taken the gas in the plastic bag away afterwards, and vacuum-pumping tube 85 is pulled out outside the sack.Driver train 89 drives envelope moulds 87 afterwards, and envelope mould 86 and envelope mould 87 are lumped together, the heat that the heating piece on the envelope mould 86 is 88 make between the sack sew together, realize vacuumizing and sealing.
Described driver train 89 includes the cylinder 891 that is fixed on the Upright post base 81.891 in cylinder is connected on the sliding shoe 892, and described envelope mould 87 is connected on the slide shaft 893.Described sliding shoe 892 is fixed on the slide shaft 893.When cylinder 891 work, its drive sliding shoe 892 moves around, and 892 of sliding shoes drive slide shaft 893 and move around, and then slide shaft 893 drive envelope moulds 87 move around the folding that realizes sealing mould 86 and seal mould 87.
One guide rod 811 is set on Upright post base 81, and described vacuum-pumping tube 85 is fixed on the guide rod 811, also is provided with to allow the cam of guide rod 811 upper and lower slips on frame 1.The rotation of cam slides up and down guide rod 811, thereby drives vacuum-pumping tube 85 upper and lower moving, thereby makes vacuum-pumping tube 85 insert or pull out the sack of plastic bag.
As shown in Figure 8, described charge mechanism 7 includes the support 71 on the frame 1, is hinged with a pulp-collecting box 72 and charging cylinder 73 on support 71.The axle of charging cylinder 73 is hinged on pulp-collecting box 72 bottoms, charging cylinder 73 motion can regulate pulp-collecting box 72 bevelled angles.Be hinged with a shifting board 74 on pulp-collecting box 72, being shaped as of this shifting board 74 is L shaped, one side the outlet of blocking pulp-collecting box 72 of shifting board 74 rests in the pulp-collecting box 72 large flat bread.
Also be hinged with a baffle plate cylinder 75 at support 71, the axle of baffle plate cylinder 75 is connected to the middle part of shifting board 74.During 75 actions of baffle plate cylinder, with shifting board 74 pull-ups, large flat bread will drop to the plastic bag from the outlet of pulp-collecting box 72.On the support 71, also be provided with a holder bag plate 76 below the pulp-collecting box 72, holder bag plate 76 be when large flat bread when the outlet of pulp-collecting box 72 drops to the plastic bag, be used for reducing the impulsive force of when filling with substance.
Charge mechanism 7 is that the lump material on the travel line (for example large flat bread) is sent in the plastic bag.Material enters the pulp-collecting box 72 from travel line, and pulp-collecting box 72 is poured material on the rotating disk plastic bag under the drive of charging cylinder 73.Falling in the process of material, described shifting board 74 is opened under the drive of baffle plate cylinder 75.When having fallen behind the material, described shifting board 74 is closed, and prepares for connecing next material.On described pulp-collecting box 72 tops photocell eye is housed, it is used for detecting whether material is arranged in the pulp-collecting box.Holder bag plate 76 is housed under the described pulp-collecting box 72, is used for reducing the impulsive force of when filling with substance.
As shown in figure 11, described sealing mechanism 9 includes the support arm 91 that is located on the frame 1, is hinged with the clip 92 of an X-shaped on support arm 91, also is hinged with a lever 93 on support arm 91.Described lever 93 1 ends are hinged with power rail 94, and the other end of lever 93 is hinged on the moving part 95, and moving part 95 is hinged to respectively on two arms of clip 92 upper ends.Be provided with envelope mould 96 in clip 92 lower ends, on envelope mould 96, be provided with heat-generating pipe 97.When power rail 94 upwards promotes like this,, make moving part 95, clip 92 upper ends are outwards opened, clip 92 is opened toward pressing down by the effect of lever 93.The sack of plastic bag places the folder mouth of clip 92 lower ends, afterwards power rail 94 pulled down.By the effect of lever 93, moving part 95 is up drawn, clip 92 upper ends are closed to the centre, clip 92 is closed, place envelope mould 96 on the clip 92 will push down the sack of plastic bag and realize further sealing.Described sealing mechanism 9 is installed in two on the frame 1, it seals respectively and cold envelope, and plastic bag seals earlier, makes the sealing of plastics sack.The cold envelope of plastic bag makes the involution place after sealing become straight attractive in appearance afterwards.
Shown in Figure 14,15, described shedding mechanism 10 includes a discharging frame 101, and discharging frame 101 is provided with a rotating shaft 102.Rotating shaft 102 is provided with three support arms, and it is arranged on the different azimuth, and wherein a support arm is hinged with a pull bar 103, and another support arm opposite with its direction is connected with a reclaiming plate 104.Above the support arm that connects reclaiming plate 104, be hinged with a push pedal 105.Its work track is: pull bar 103 when drop-down, 104 swings outward of reclaiming plate, push pedal this moment 105 is toward interior contractions.Push pedal 105 will be run into the clip 3 on the rotating disk 2, and clip 3 is unclamped, and the plastic bag of packaged large flat bread is fallen down, and this moment, reclaiming plate 104 had certain angle of inclination, and plastic bag toward lower slider, falls in the predetermined device finished product on reclaiming plate 104.
Its entire work process is: earlier by sending bag mechanism 4 to take out plastic bag from feed bin device 11.By sending bag mechanism 4 to deliver to clip 3 on the rotating disk 2, make clip 3 clamp plastic bag afterwards.Rotating disk 2 rotates an angle afterwards, makes plastic bag come mouth opening mechanism 5 these stations.The sack of plastic bag is opened in mouth opening mechanism 5 actions afterwards, and rotating disk 2 rotates an angle afterwards, the plastic bag of opening sack is entered swing open bag mechanism 6.Swing open bag mechanism 6 actions afterwards, make the sack of plastic bag keep open configuration, rotating disk 2 rotates an angle afterwards, makes plastic bag enter charge mechanism 7.Charge mechanism 7 will be put into plastic bag from the products such as large flat bread that belt conveyor 12 sends afterwards.Rotating disk 2 rotates an angle afterwards, makes plastic bag enter vacuum-pumping and sealing mechanism 8, and the plastic bag that article are housed is vacuumized and tentatively seals.Rotating disk 2 rotates an angle afterwards, makes plastic bag enter sealing mechanism 9, and the plastic bag sack is carried out last involution.Rotating disk 2 rotates an angle afterwards, makes plastic bag enter shedding mechanism 10, finally realizes discharging, and finished product is fallen into predetermined device.

Claims (12)

1、包装大饼的方法，其特征在于包括有如下步骤：一、取袋：提取包装袋；1, the method for packing flatbread, it is characterized in that comprising following steps: 1, take bag: extract packaging bag; 二、张口：提取出来的包装袋之后，将包装袋进行袋口的张开处理，使塑料袋口张开；2. Mouth opening: after the extracted packaging bag is opened, the opening of the packaging bag is opened to open the mouth of the plastic bag; 三、保持张口：将塑料袋口张开后，用一机构将塑料袋的袋口保持张开状态；3. Keep the mouth open: After opening the mouth of the plastic bag, use a mechanism to keep the mouth of the plastic bag open; 四、装饼：将塑料袋口保持张开状态后，利用传送带及装料机构将大饼顺利装入塑料袋中；4. Cake loading: After keeping the mouth of the plastic bag open, use the conveyor belt and the loading mechanism to smoothly load the big cake into the plastic bag; 五、抽真空：大饼装入塑料袋后，抽真空管插入袋中，再用压块将袋口压住，抽真空管将塑料袋中的空气排出外界，抽真空管拉出袋口后并进行初步封口处理；5. Vacuuming: After the cake is put into a plastic bag, insert the vacuum tube into the bag, press the bag mouth with a briquetting block, the vacuum tube will discharge the air in the plastic bag to the outside, pull the vacuum tube out of the bag mouth and carry out preliminary cleaning. Sealing treatment; 六、封合：将塑料袋进行抽真空后，将塑料袋的袋口进行的封合处理，使塑料袋口密封，使之完成包装处理。6. Sealing: After the plastic bag is vacuumized, the mouth of the plastic bag is sealed to seal the mouth of the plastic bag and complete the packaging process. 2、根据权利要求1所述的包装大饼的方法，其特征在于上述的封合处理步骤中还包含有两个步骤：其一、先进行热封处理，使塑料袋口密封；其二、将进行热封后的塑料袋口会有一些皱折，需要将进行热封后的塑料袋口再进行一次冷封口，使进行热封后的封合处变得平直美观。2. The method for packaging flatbread according to claim 1, characterized in that the above-mentioned sealing treatment step also includes two steps: first, heat-sealing treatment is first performed to seal the mouth of the plastic bag; second, The mouth of the plastic bag after heat sealing will have some wrinkles. It is necessary to cold seal the mouth of the plastic bag after heat sealing to make the sealing place straight and beautiful after heat sealing. 3、全自动装饼机，其特征在于包括有机架(1)，在机架(1)上设有能作间歇转动的转盘(2)，在转盘(2)周边设有多对可夹住塑料袋的夹子(3)，在转盘(2)的四周依次设置有：3. The fully automatic cake filling machine is characterized in that it includes a frame (1), a turntable (2) capable of intermittent rotation is provided on the frame (1), and a plurality of pairs of clips are arranged around the turntable (2). The clip (3) that lives plastic bag is provided with successively around the turntable (2): 能将塑料袋送到转盘(2)的夹子(3)上的送袋机构(4)；A bag feeding mechanism (4) capable of sending plastic bags to the clip (3) of the turntable (2); 能将塑料袋的袋口拉开的开袋口机构(5)；A bag opening mechanism (5) capable of pulling open the mouth of the plastic bag; 能将塑料袋的袋口保持张开状态的摆动开袋机构(6)；A swing opening mechanism (6) capable of keeping the mouth of the plastic bag open; 能将饼装入塑料袋的装料机构(7)；A charging mechanism (7) capable of packing the cake into a plastic bag; 能将塑料袋内气体抽真空和将袋口进行初步封口的抽真空封口机构(8)；A vacuum sealing mechanism (8) capable of vacuuming the air in the plastic bag and preliminarily sealing the mouth of the bag; 能将塑料袋的袋口进行完全封口的封合机构(9)；A sealing mechanism (9) capable of completely sealing the mouth of the plastic bag; 以及能将塑料袋从转盘(2)的夹子(3)上取下的卸料机构(10)。And the unloading mechanism (10) that plastic bag can be taken off from the clip (3) of turntable (2). 4、根据权利要求3所述的全自动装饼机，其特征在于所述送袋机构(4)包括有设在机架(1)上的、可升降的导杆气缸(41)，在导杆气缸(41)的轴上连接固定有升降板(42)，在升降板(42)上固定有一偏摆气缸(43)，一吸盘组件(44)铰接在升降板(42)上，偏摆气缸(43)的轴连接到吸盘组件(44)上并使吸盘组件(44)偏摆有角度，在机架(1)上还设有一摇臂(45)，摇臂(45)的末端设有可将塑料袋从吸盘组件(44)上取走的夹子(46)，在摇臂(45)的首端铰接有一连杆(47)，在摇臂(45)的中端铰接有一可使摇臂(45)上的夹子(46)摇摆并上升、下降的联动杆(48)。4. The fully automatic cake filling machine according to claim 3, characterized in that the bag feeding mechanism (4) includes a liftable guide rod cylinder (41) on the frame (1). A lifting plate (42) is connected and fixed on the shaft of the rod cylinder (41), and a yaw cylinder (43) is fixed on the lifting plate (42), and a sucker assembly (44) is hinged on the lifting plate (42). The shaft of the cylinder (43) is connected to the suction cup assembly (44) and makes the suction cup assembly (44) deflect at an angle, and a rocking arm (45) is also provided on the frame (1), and the end of the rocking arm (45) is provided with There is a clip (46) that plastic bag can be taken away from the suction cup assembly (44), a connecting rod (47) is hinged at the head end of the rocking arm (45), and a connecting rod (47) can be hinged at the middle end of the rocking arm (45). The clamp (46) on the rocking arm (45) swings and the linkage lever (48) of rising and falling. 5、根据权利要求3所述的全自动装饼机，其特征在于所述开袋口机构(5)包括有一转动轴(51)，在转动轴(51)上端设置有吸盘(52)和气管(53)，在转动轴(51)下端设置有可将转动轴(51)转动的连杆(54)。5. The fully automatic cake filling machine according to claim 3, characterized in that the bag opening mechanism (5) includes a rotating shaft (51), and a suction cup (52) and an air pipe are arranged on the upper end of the rotating shaft (51). (53), the lower end of the turning shaft (51) is provided with a connecting rod (54) that can turn the turning shaft (51). 6、根据权利要求3所述的全自动装饼机，其特征在于所述摆动开袋机构(6)包括有设在机架(1)上的主轴(61)，在主轴(61)的上端连接有一可将包装袋口保持张开状态以利于物品装进包装袋里的张袋机构(62)，在主轴(61)的下端连接有可将主轴(61)转动的转动机构(63)和将主轴(61)上、下移动的升降机构(64)。6. The fully automatic cake filling machine according to claim 3, characterized in that the swing bag opening mechanism (6) includes a main shaft (61) arranged on the frame (1), and the upper end of the main shaft (61) There is a bag opening mechanism (62) that can keep the opening of the packaging bag open to facilitate the packing of articles into the packaging bag. The lower end of the main shaft (61) is connected with a rotating mechanism (63) that can rotate the main shaft (61) and A lifting mechanism (64) that moves the main shaft (61) up and down. 7、根据权利要求6所述的全自动装饼机，其特征在于所述张袋机构(62)包括有连接在主轴(61)上的支臂(621)，在支臂(621)上连接有一横杆(622)，在横杆(622)上可滑动地设置有可插进袋口内并保持袋口张开状态的两个张臂(623)，在横杆(622)上固定有一可将两个张臂(623)推开或收缩的气缸(624)，气缸(624)的轴连接到其中一个张臂(623)上。在所述支臂(621)和横杆(622)上分别设有滑轨(625、626)，在支臂(621)的滑轨(625)上设置有一连接滑块(629)，在横杆(622)的滑轨(626)设置有两个滑块(627)，所述两个张臂(623)分别连接到两个滑块(627)上，在两个滑块(627)上还各铰接有推杆(628)，两个推杆(628)的另一端共同铰接在连接滑块(629)上。7. The fully automatic cake filling machine according to claim 6, characterized in that the bag opening mechanism (62) includes a support arm (621) connected to the main shaft (61), and the support arm (621) is connected to There is a cross bar (622), on the cross bar (622) is slidably provided with two stretching arms (623) that can be inserted in the pocket and keep the pocket open, and a movable arm (623) is fixed on the cross bar (622). A cylinder (624) that pushes the two arms (623) apart or retracts, the shaft of the cylinder (624) is connected to one of the arms (623). Slide rails (625, 626) are respectively arranged on the support arm (621) and the cross bar (622), and a connecting slide block (629) is arranged on the slide rail (625) of the support arm (621). The slide rail (626) of the bar (622) is provided with two slide blocks (627), and the two stretch arms (623) are connected to the two slide blocks (627) respectively, on the two slide blocks (627). Also each is hinged with push rods (628), and the other ends of the two push rods (628) are jointly hinged on the connecting slide block (629). 8、根据权利要求6所述的全自动装饼机，其特征在于所述转动机构(63)包括有设在机架(1)上的驱动电机(631)，驱动电机(631)通过一链条(632)传动到一转轴(633)，在转轴(633)上连接有一凸轮(634)，在机架(1)上铰接有一转臂(635)，在转臂(635)另一端铰接到一连接杆(636)的一端，连接杆(636)的另一端连接到主轴(61)上，在转臂(635)中部设有一转轮(637)，所述凸轮(634)通过与转轮(637)相接触使连接杆(636)作来回的周期运动从而使主轴(61)也作周期的往返转动。8. The fully automatic pie filling machine according to claim 6, characterized in that the rotating mechanism (63) includes a drive motor (631) mounted on the frame (1), and the drive motor (631) passes through a chain (632) is transmitted to a rotating shaft (633), and a cam (634) is connected on the rotating shaft (633), and a rotating arm (635) is hinged on the frame (1), and is hinged to a rotating arm (635) other end. One end of connecting rod (636), the other end of connecting rod (636) is connected on the main shaft (61), is provided with a runner (637) in the middle part of rotating arm (635), and described cam (634) passes through and runner ( 637) are in contact with each other to make the connecting rod (636) do periodic back and forth motion so that the main shaft (61) also does periodic back and forth rotation. 9、根据权利要求6所述的全自动装饼机，其特征在于所述升降机构(64)包括有设在转轴(633)的另一凸轮(641)，在机架(1)里设置有一杠杆(642)，杠杆(642)的一端连接到主轴(61)上，凸轮(641)的转动面与杠杆(642)的另一端相接触并带动主轴(61)上、下移动。9. The fully automatic cake filling machine according to claim 6, characterized in that the lifting mechanism (64) includes another cam (641) arranged on the rotating shaft (633), and a cam (641) is arranged in the frame (1). Lever (642), one end of lever (642) is connected on the main shaft (61), and the rotating surface of cam (641) contacts with the other end of lever (642) and drives main shaft (61) to move up and down. 10、根据权利要求3所述的全自动装饼机，其特征在于所述抽真空封口机构(8)包括有设在机架(1)上的立柱座(81)，在立柱座(81)上设置有一可作张合运动的气动手指(82)，在气动手指(82)两边设置有可将塑料袋壁吸住的吸盘(83)，吸盘(83)的尾部连接有吸管，吸管另一端连接到一抽真空机上；在立柱座(81)上设有可将塑料袋口封合的密封条(84)以及将塑料袋口内空气抽走的抽真空管(85)，抽真空管(85)另一端连接到抽真空机上，在立柱座(81)上、密封条(84)的下方分别设有两个封模(86、87)，塑料袋置于封模(86)和封模(87)之间，在封模(86)上设有发热块(88)，在立柱座(81)上设有一将封模(87)来回移动从而将塑料袋进行热熔封口的驱动机构(89)。10. The fully automatic cake filling machine according to claim 3, characterized in that the vacuum sealing mechanism (8) includes a column seat (81) arranged on the frame (1), and the column seat (81) A pneumatic finger (82) that can be used for opening and closing movement is arranged on the top, and a suction cup (83) that can suck the plastic bag wall is arranged on both sides of the pneumatic finger (82). The tail of the suction cup (83) is connected with a straw, and the other end of the straw Be connected on a vacuum machine; Be provided with the sealing strip (84) that plastic bag mouth can be sealed and the vacuum tube (85) that the air in the plastic bag mouth is taken away on column seat (81), vacuum tube (85) is another One end is connected to the vacuum pump, and two seal molds (86, 87) are respectively arranged on the column base (81) and the bottom of the sealing strip (84), and the plastic bag is placed in the seal mold (86) and the seal mold (87) Between, be provided with heating block (88) on sealing mold (86), be provided with a driving mechanism (89) that sealing mold (87) is moved back and forth thereby plastic bag is carried out heat-melt sealing on column base (81). 11、根据权利要求10所述的全自动装饼机，其特征在于所述驱动机构(89)包括有固定在立柱座(81)上的气缸(891)，气缸(891)轴连接到一滑动块(892)上，所述封模(87)连接到一滑动轴(893)上，所述滑动块(892)固定在滑动轴(893)上。11. The fully automatic cake filling machine according to claim 10, characterized in that the driving mechanism (89) includes a cylinder (891) fixed on the column seat (81), and the cylinder (891) shaft is connected to a sliding On the block (892), the sealing mold (87) is connected to a sliding shaft (893), and the sliding block (892) is fixed on the sliding shaft (893). 12、根据权利要求10所述的全自动装饼机，其特征在于在立柱座(81)上设置一导杆(811)，所述抽真空管(85)固定在导杆(811)上，在机架(1)上还设有可让导杆(811)上、下滑动的凸轮。12. The fully automatic cake filling machine according to claim 10, characterized in that a guide rod (811) is set on the column seat (81), and the vacuum pumping tube (85) is fixed on the guide rod (811). The frame (1) is also provided with a cam that allows the guide rod (811) to slide up and down.
CNA2009100407676A 2009-06-26 2009-06-26 Method for packaging large cakes and full-automatic cake packaging machine for realizing method Pending CN101590920A (en)

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