CN101585058A - Band steel stretch-bending straightening system capable of controlling elongation rate and control method thereof - Google Patents
Band steel stretch-bending straightening system capable of controlling elongation rate and control method thereof Download PDFInfo
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- CN101585058A CN101585058A CNA2008100378842A CN200810037884A CN101585058A CN 101585058 A CN101585058 A CN 101585058A CN A2008100378842 A CNA2008100378842 A CN A2008100378842A CN 200810037884 A CN200810037884 A CN 200810037884A CN 101585058 A CN101585058 A CN 101585058A
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Abstract
The invention provides a band steel stretch-bending straightening system with capable of controlling the elongation rate and a control method thereof, wherein the band steel stretch-bending straightening system comprises an unreeling inlet roller, a stretch-bending straightener, a reeling outlet roller, a first motor and a second motor, wherein the first motor and the second motor respectively drive the inlet roller and the outlet roller. The band steel stretch-bending straightening system is characterized by also comprising a band steel inlet, an outlet speed measuring device, a first speed regulator, a second speed regulator and an elongation rate computing control device. The band steel stretch-bending straightening system capable of controlling the elongation rate and the automatic control method of the elongation rate of the band steel can realize the closed-loop control to the elongation rate of the band steel in the stretch-bending, straightening and producing processes of the band steel, have the advantages of high automation degree, simple, convenient and rapid operation, high stability and high precision and greatly improve the leveling production of the band steel and the quality of a processing product of the band steel.
Description
Technical field
The present invention relates to the production field of cold-rolled steel sheet material, relate in particular to a kind of band steel stretch-bending straightening system and control method thereof of controlling percentage elongation.
Technical background
Band steel stretch-bending straightening is an important step of improving belt steel product plate shape and mechanical performance, and percentage elongation is one of important distortion index of stretch-bending straightening, and it plays crucial effects aspect guaranteeing the band steel mechanical property, satisfying customer requirements.In the small deformation weight range, the band steel is carried out stretch-bending straightening, its yield limit is reduced to minimum of a value, yield point elongation is disappeared.Along with the increase of percentage elongation, work hardening can take place again in the band steel, and yield limit is raise.Therefore percentage elongation should be controlled at and can eliminate yield point elongation, does not produce in the scope of work hardening again.On technology, the band steel capital of each material requires to have certain percentage elongation, and is constant with a kind of band steel requirement percentage elongation of material.
Traditional stretch-bending straightening production of band steel and elongation control are manual elongation control and mechanical synchronization elongation control basically, and its method is as follows:
One, manual elongation control
Manually elongation control is exactly in band steel stretch-bending straightening process, by measuring inlet S roller, exporting the speed of S roller and calculate its ratio, as the equivalence value of percentage elongation.When percentage elongation changes to a certain stage,, thereby reach the purpose of controlling percentage elongation by operator's manual adjustments inlet, outlet tension force.This mode at first can't overcome unit in the dynamic process of acceleration and deceleration by between band steel and the S roller skid and with steel in the percentage elongation measured deviation that causes in the inhomogeneities of material, can't guarantee the product precision; Secondly manually control can't guarantee stability and the instantaneity controlled; Therefore this kind mode can't satisfy higher speed of production and efficient and the production requirement of adaptation modern mechanical.
Two, mechanical synchronization elongation control
The mechanical synchronization elongation control is the relatively more effective and more a kind of mode of application of elongation control at present band steel stretch-bending straightening being produced.Its main feature is with one one reduction box that advances scene 2 of a Motor Drive, two very long axles of transmission drag inlet S roller, outlet S roller respectively, by the output gear control inlet S roller of changing reduction box, the speed and then the open loop control band steel percentage elongation of outlet S roller.This mode has several shortcomings to overcome: because with one one reduction box that advances scene 2 of a Motor Drive, two very long axles of transmission drag inlet S roller, outlet S roller respectively, by the output gear control inlet of changing reduction box, the speed of outlet S roller and then the mode of open loop control band steel percentage elongation, inevitably bring the difficulty of machine-building and maintenance, especially adjust and reduce the reduction box of speed ratio; And when adopting different percentage elongation in process of production, need to change the gear of reduction box, cause unit production efficiency low.
Summary of the invention
Because the above-mentioned defective of prior art, technical problem to be solved by this invention provides a kind of excellent operability that has, high stability and high-precision band steel stretch-bending straightening system and the control method thereof of controlling percentage elongation.
The band steel stretch-bending straightening system of controlling percentage elongation provided by the present invention, comprise unreel, enter the mouth roller, stretch bending-straightening machine, outlet roller, rolling successively according to band steel traffic direction, and first motor and second motor that drive inlet roller and outlet roller respectively, it is characterized in that also comprising:
Band steel entrance and exit velocity measuring device is used for measuring band steel entrance and exit speed;
First speed regulator is connected with described first motor, is used to control described first rotating speed of motor;
Second speed regulator is connected with described second motor, is used to control described second rotating speed of motor;
Percentage elongation calculates control device, is connected with described band steel entrance and exit velocity measuring device, first speed regulator, second speed regulator, is stored with the default percentage elongation δ of band steel
2, calculate the actual percentage elongation δ of band steel according to the band steel entrance and exit speed of measuring
1, calculate δ again
1With δ
2Difference DELTA δ, output control signals to described first speed regulator and second speed regulator according to Δ δ, respectively described first motor and second rotating speed of motor are regulated by described first speed regulator and second speed regulator.
Described percentage elongation calculates in the control device and also stores percentage elongation maximum deflection difference value δ
0, when the absolute value of Δ δ greater than δ
0The time, output control signals to described first speed regulator and second speed regulator according to Δ δ, respectively described first motor and second rotating speed of motor are regulated by described first speed regulator and second speed regulator, up to | Δ δ |<δ
0Perhaps | Δ δ |=δ
0
The present invention also provides percentage elongation autocontrol method in a kind of band steel stretch-bending straightening production, adopts the above-mentioned band steel stretch-bending straightening system of controlling percentage elongation, may further comprise the steps:
Step 1 is set the default percentage elongation δ of band steel
2
The present invention also provides a kind of autocontrol method with the steel percentage elongation, may further comprise the steps:
Step 1 is set the default percentage elongation δ of band steel
2With percentage elongation maximum deflection difference value δ
0
Wherein, described percentage elongation maximum deflection difference value δ
0Greater than zero and less than 0.3 δ
2
The present invention also provides percentage elongation autocontrol method in a kind of band steel stretch-bending straightening production, the band steel stretch-bending straightening system of the percentage elongation controlled that the application of the invention provided, detection to the rotating speed of inlet roller, outlet roller, realize the detection of percentage elongation, and adjust inlet roller, outlet roller speed extent immediately according to the deviation of testing result and setting value, realize closed-loop control to percentage elongation.Method of the present invention has rational in infrastructurely, and reaction is instant, has operability, high stability and high-precision advantage, and operation and system maintenance are easy, have improved the quality of belt steel flating production and converted products greatly.
Further specify the present invention below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is the schematic diagram that can control the band steel stretch-bending straightening system of percentage elongation.
The specific embodiment
Embodiment one
As shown in Figure 1, a kind of band steel stretch-bending straightening system of controlling percentage elongation, comprise successively according to band steel traffic direction unreel 1, inlet roller 3, stretch bending-straightening machine 9, outlet roller 4, rolling 2, and first motor and second motor that drive inlet roller 3 and outlet roller 4 respectively, it is characterized in that also comprising:
Band steel entrance and exit velocity measuring device 12 is used for measuring band steel entrance and exit speed;
Percentage elongation calculates control device 13, is connected with described band steel entrance and exit velocity measuring device 12, first speed regulator 10, second speed regulator 11, is stored with the default percentage elongation δ of band steel
2, calculate the actual percentage elongation δ of band steel according to the band steel entrance and exit speed of measuring
1, calculate δ again
1With δ
2Difference DELTA δ, respectively described first motor and second rotating speed of motor are regulated by described first speed regulator 10 and second speed regulator 11 according to Δ δ.
Wherein, described first motor and second motor are direct current generator, and described inlet roller 3 and outlet roller 4 are realized speed closed loop control by direct current generator.Described first speed regulator 10 and second speed regulator 11 adopt the total digital DC speed regulators, with guarantee transfer of data accurately, reliable, for speed control high accuracy and stability are given security.
Wherein, described inlet roller 3 and outlet roller 4 are the S forming roll.
Wherein, described band steel entrance and exit velocity measuring device 12 comprises inlet tachometer disc 5 and the outlet tachometer disc 6 that rotates with inlet roller 3 places and outlet roller 4 place's band steel motions respectively, with first encoder 7 of described inlet tachometer disc 5 coaxial settings, be used for to the inlet tachometer disc 5 count; With second encoder 8 of described outlet tachometer disc 6 coaxial settings, be used for described outlet tachometer disc 6 is counted, described first encoder 7 calculates control device 13 with second encoder 8 and described percentage elongation and is connected.Described first encoder 7 and second encoder 8 are counted by the certain hour cycle respectively, thereby can draw the actual percentage elongation of band steel.When operation conditions change, current detection changed by first encoder 7 and second encoder, 8 countings in the cycle, and the actual percentage elongation of the band steel that draws also changes.Described percentage elongation calculates control device 13 according to the actual percentage elongation δ that calculates
1With δ
2Deviation, output control signal Δ V, on the speed of first speed regulator 10 and second speed regulator 11 of being superimposed to respectively is given, thereby the actual speed of control inlet roller 3 and outlet roller 4 makes the actual percentage elongation of described band steel reach default percentage elongation and requires in the error range.
Because percentage elongation is very little amount, therefore described first encoder 7 and second encoder 8 adopt the incremental encoder of high-resolution (5000 pulses/more than commentariess on classics), and respectively with described inlet tachometer disc 5 with export tachometer disc 6 coaxial installations.Described inlet tachometer disc 5 can be pressed on the band steel that passes inlet roller 3 with hydraulic oil cylinder driving; Outlet tachometer disc 6 usefulness hydraulic oil cylinder driving are pressed on the band steel that passes outlet roller 4.
Wherein, described inlet tachometer disc 5 and outlet tachometer disc 6 equal preferred thickness are 30mm~100mm, and diameter is 200mm~500mm, wear-resistant vulcanie dish.Like this because the quality of tachometer disc is very little, inertia in the dynamic process of acceleration and deceleration can be very little, therefore can largely avoid after directly encoder being installed on inlet roller 3 and the outlet roller 4, causing the problem of encoder pulse-losing because of enter the mouth roller 3 and outlet roller 4 skid.
Wherein, described percentage elongation calculates control device 13 by adopting Programmable Logic Controller (PLC), man-machine interface adopts touch-screen to carry out operating parameters and sets and show, unreels 1, inlet roller 3, stretch bending-straightening machine 9, outlet roller 4, rolling 2 adopt main control cabinets to coordinate centralized Control and operations.On master operating station, percentage elongation, speed, tension force, the isoparametric setting of coil diameter can be carried out, also parameter situations such as percentage elongation, speed, tension force can be shown in real time by touch-screen.The control accuracy height of system, fast, the good stability of reaction.Operating personnel can start at master operating station, acceleration, deceleration or shut-down operation and by touch-screen on content displayed know the duty of complete machine, operation is very convenient.
Embodiment two
A kind of band steel stretch-bending straightening system of controlling percentage elongation, except that following difference, other parts are identical with embodiment one:
Described percentage elongation calculates control device 13 and also stores percentage elongation maximum deflection difference value δ
0, when the absolute value of Δ δ greater than δ
0The time, regulate described first motor and second rotating speed of motor according to Δ δ respectively by described first speed regulator 10 and second speed regulator 11, up to | Δ δ |<δ
0Perhaps | Δ δ |=δ
0Promptly as default percentage elongation δ
2With actual percentage elongation δ
1Deviation delta δ in the dead zone range that requires the time, the speed of inlet roller 3 and outlet roller 4 is not regulated.As actual percentage elongation δ
1With default percentage elongation δ
2Deviation delta δ outside the dead zone range that requires the time, determine the size of regulated quantity of the speed difference of inlet roller 3 and outlet roller 4, the speed of regulating described inlet roller 3 and outlet roller 4 according to deviation delta δ size.
Wherein, percentage elongation maximum deflection difference value δ
0Can set according to the requirement that band steel stretch-bending straightening is produced, preferred in the present embodiment less than the default percentage elongation δ of the band steel of setting
230%, i.e. 0<δ
0<0.3 δ
2
Embodiment three
A kind of autocontrol method with the steel percentage elongation adopts embodiment one described system, comprises the steps:
Step 1 is set the default percentage elongation δ of band steel
2
The autocontrol method of the band steel percentage elongation that provides in the present embodiment, it comes down to utilize default percentage elongation δ
2With the actual percentage elongation δ that measures
1Difference between the percentage elongation produces the speed that an additional speed set-point removes to change inlet roller 3, outlet roller 4, thereby realizes the control to band steel percentage elongation.Enter the mouth this moment roller 3, outlet roller 4 all is in the speed state of a control, changed the speed of enter the mouth roller 3, outlet roller 4, also just having changed the speed difference of inlet roller 3 and outlet roller 4, finally is to have changed the tension force that acts on the band steel, utilizes this tension force just can change the actual percentage elongation of band steel.But by tension control system do not controlled with the size of suffered tension force on the steel this moment, and only depend on the relative velocity on inlet roller 3, the outlet roller 4.The speed difference is big, and then tension force is just big; The speed difference is little, and then tension force is just little.When regulating percentage elongation in this way, with regard to tension force open loop.The deflection of band steel was very little during band steel stretch-bending straightening was produced, has only micron order, almost can not survey the strip thickness deviation of outlet side with calibrator, adopt the method for measuring band steel percentage elongation to compare with the method for measuring thickness, have workable, certainty of measurement is high, the advantage of good stability.
Embodiment four
A kind of autocontrol method with the steel percentage elongation adopts the system described in the embodiment two, comprises the steps:
Step 1 is set the default percentage elongation δ of band steel
2With percentage elongation maximum deflection difference value δ
0
Wherein, percentage elongation maximum deflection difference value δ
0Can set according to the requirement that band steel stretch-bending straightening is produced, preferred in the present embodiment less than the default percentage elongation δ of the band steel of setting
230%, i.e. 0<δ
0<0.3 δ
2
The above only is several preferred embodiment of the present invention.All technical staff in the art all should be in claim protection domain of the present invention under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.
Claims (10)
1, a kind of band steel stretch-bending straightening system of controlling percentage elongation, comprise unreel, enter the mouth roller, stretch bending-straightening machine, outlet roller, rolling successively according to band steel traffic direction, and first motor and second motor that drive inlet roller and outlet roller respectively, it is characterized in that also comprising:
Band steel entrance and exit velocity measuring device is used for measuring band steel entrance and exit speed;
First speed regulator is connected with described first motor, is used to control described first rotating speed of motor;
Second speed regulator is connected with described second motor, is used to control described second rotating speed of motor;
Percentage elongation calculates control device, is connected with described band steel entrance and exit velocity measuring device, first speed regulator, second speed regulator, is stored with the default percentage elongation δ of band steel
2, calculate the actual percentage elongation δ of band steel according to the band steel entrance and exit speed of measuring
1, calculate δ again
1With δ
2Difference DELTA δ, output control signals to described first speed regulator and second speed regulator according to Δ δ, respectively described first motor and second rotating speed of motor are regulated by described first speed regulator and second speed regulator.
2, the band steel stretch-bending straightening system of controlling percentage elongation according to claim 1 is characterized in that: described percentage elongation calculates in the control device and also stores percentage elongation maximum deflection difference value δ
0, when the absolute value of Δ δ greater than δ
0The time, output control signals to described first speed regulator and second speed regulator according to Δ δ, respectively described first motor and second rotating speed of motor are regulated by described first speed regulator and second speed regulator, up to | Δ δ |<δ
0Perhaps | Δ δ |=δ
0
3, the band steel stretch-bending straightening system of controlling percentage elongation according to claim 2 is characterized in that: described percentage elongation maximum deflection difference value δ
0Greater than zero and less than 0.3 δ
2
4, the band steel stretch-bending straightening system of controlling percentage elongation according to claim 1 and 2, it is characterized in that: described first motor and second motor are direct current generator, and described first speed regulator and second speed regulator are the digital DC speed regulator.
5, the band steel stretch-bending straightening system of controlling percentage elongation according to claim 1 and 2, it is characterized in that: described band steel entrance and exit velocity measuring device comprises inlet tachometer disc and the outlet tachometer disc that rotates with inlet roller place and the motion of outlet roller place band steel respectively, first encoder with the coaxial setting of described inlet tachometer disc, with second encoder of the coaxial setting of described outlet tachometer disc, described first encoder calculates control device with second encoder and described percentage elongation and is connected.
6, the band steel stretch-bending straightening system of controlling percentage elongation according to claim 1 and 2, it is characterized in that: described first encoder and second encoder are incremental encoder.
7, the band steel stretch-bending straightening system of controlling percentage elongation according to claim 1 and 2 is characterized in that: described inlet tachometer disc and outlet tachometer disc are that thickness is that 30mm~100mm, diameter are the vulcanie dish that resistance to wears of 200mm~500mm.
8, a kind of autocontrol method with the steel percentage elongation adopts the described band steel stretch-bending straightening system of controlling percentage elongation of claim 1, it is characterized in that may further comprise the steps:
Step 1 is set the default percentage elongation δ of band steel
2
Step 2 is measured stretch bending-straightening machine entrance velocity and muzzle velocity;
Step 3 calculates the actual percentage elongation δ that is with steel according to stretch bending-straightening machine entrance velocity and muzzle velocity
1
Step 3 is relatively with the actual percentage elongation δ of steel
1Default percentage elongation δ with the band steel
2, calculate δ
1With δ
2Difference;
Step 4 is according to δ
1With δ
2Difference the entrance velocity and the muzzle velocity of stretch bending-straightening machine are controlled, make the percentage elongation Deviation Control in allowed limits.
9, a kind of autocontrol method with the steel percentage elongation adopts the described band steel stretch-bending straightening system of controlling percentage elongation of claim 2, it is characterized in that may further comprise the steps:
Step 1 is set the default percentage elongation δ of band steel
2With percentage elongation maximum deflection difference value δ
0
Step 2 is measured stretch bending-straightening machine entrance velocity and muzzle velocity;
Step 3 calculates the actual percentage elongation δ that is with steel according to stretch bending-straightening machine entrance velocity and muzzle velocity
1
Step 3 is relatively with the actual percentage elongation δ of steel
1Default percentage elongation δ with the band steel
2, calculate δ
1With δ
2Difference DELTA δ;
Step 4, relatively Δ δ and δ
0, when the absolute value of Δ δ greater than δ
0The time, the entrance velocity and the muzzle velocity of stretch bending-straightening machine are controlled, up to | Δ δ |<δ
0Perhaps | Δ δ |=δ
0
10, the autocontrol method of band steel percentage elongation according to claim 9 is characterized in that: described percentage elongation maximum deflection difference value δ
0Greater than zero and less than 0.3 δ
2
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