CN101560000A - Anti-destabilization flocculent precipitate reversed separating jar - Google Patents
Anti-destabilization flocculent precipitate reversed separating jar Download PDFInfo
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- CN101560000A CN101560000A CNA200910022771XA CN200910022771A CN101560000A CN 101560000 A CN101560000 A CN 101560000A CN A200910022771X A CNA200910022771X A CN A200910022771XA CN 200910022771 A CN200910022771 A CN 200910022771A CN 101560000 A CN101560000 A CN 101560000A
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- 238000000926 separation method Methods 0.000 claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 230000021715 photosynthesis, light harvesting Effects 0.000 claims abstract description 9
- 238000004062 sedimentation Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000011001 backwashing Methods 0.000 claims description 5
- 238000005189 flocculation Methods 0.000 abstract description 23
- 230000016615 flocculation Effects 0.000 abstract description 19
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- 238000005345 coagulation Methods 0.000 abstract description 7
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Abstract
本发明提供了一种抗扰动絮体沉淀反向分离罐,包括絮体消能导流区、螺旋分离板、絮体储存仓和反向过滤仓,絮体消能导流区包括与进水管连接的导流管及设置在其上部的帽状导流罩;螺旋分离板与罐体外壳构成一下降螺旋通道;絮体储存仓设在罐体的下部,与排絮管道连接;反向过滤仓设在罐体的上部,其顶部设出水口,出水口处设置一过滤网,罐体顶部与出水管路连通。它是一套占地面积小、投资及运行成本低、污染小、能耗低、配置简单、固液分离效率高、过滤网负荷小、絮体收集方便的封闭式混凝固液分离装置,与适当的组合混凝药剂和混凝系统配合,适合于马铃薯/玉米淀粉加工废水、化工废水和炼钢除尘废水等絮凝混凝污水处理法的固液高效分离净化。
The invention provides an anti-disturbance floc precipitation reverse separation tank, which includes a floc energy dissipation diversion area, a spiral separation plate, a floc storage bin and a reverse filter bin, and the floc energy dissipation diversion area includes a water inlet pipe The connected diversion pipe and the cap-shaped diversion cover arranged on its upper part; the spiral separation plate and the tank shell form a descending spiral channel; the floc storage bin is set at the lower part of the tank and connected with the floc drainage pipe; reverse filtration The warehouse is arranged on the upper part of the tank body, a water outlet is arranged on the top, and a filter screen is arranged at the water outlet, and the top of the tank body is communicated with the water outlet pipeline. It is a closed coagulation solid-liquid separation device with small footprint, low investment and operating costs, low pollution, low energy consumption, simple configuration, high solid-liquid separation efficiency, small filter load, and convenient floc collection. Appropriate combination of coagulation agent and coagulation system is suitable for efficient solid-liquid separation and purification of flocculation coagulation sewage treatment methods such as potato/corn starch processing wastewater, chemical wastewater and steelmaking dust removal wastewater.
Description
技术领域 technical field
本发明涉及絮凝分离技术领域,具体涉及一种抗扰动絮体沉淀反向分离罐。The invention relates to the technical field of flocculation separation, in particular to an anti-disturbance floc precipitation reverse separation tank.
背景技术 Background technique
目前,马铃薯、木薯和玉米淀粉等农产品加工废水和化学化工污水等高浓度污水的处理难度较高,是世界性难题。采用常规生化法处理,投资大、运行成本高、处理效果也不好。现有技术中对高浓度污水通常采用絮凝法处理。絮凝法处理可分为静态和动态两种,采用传统静态絮凝法处理通常需要建设较大规模的沉淀池与之相配套,其优点是耗能低,其缺点是:①絮凝剂与污水的混合强度不够;②沉淀池基建成本高,且占地面积大;③很容易出现二次污染,特别是淀粉、农产品加工废水含有丰富的有机营养物质,在沉淀池中长时间停留很容易滋生细菌,产生大量有害气体,污染周边环境。同样问题也出现在天然药物、有机材料等的絮凝沉淀分离提取和传统的自来水净化过程中。采用动态絮凝法具有絮凝速度快、对絮团的剪切作用令絮体密实的优点,但现有技术通常采用敞开式、同向或侧向沉淀过滤处理,此类处理方式,絮体容易集中到过滤网上,造成过滤负荷过重,并且存在耗能高、絮体不便回收、水流扰动引起沉降速度慢、絮体易堵塞装置管线、出水水质易受环境变化影响等缺点。如申请号为200410059901.4的变向变速脉动水流式絮凝装置及絮凝工艺、申请号为200410059903.3的半循环射流式絮凝装置及絮凝工艺以及申请号为200510053212.7的马铃薯淀粉废水中提取蛋白质的设备及技术,均需要外加动力系统或加热装置,能耗较高;申请号为92214473.7的波折絮凝装置和申请号为200720035134.2的斗状网格絮凝装置,采用露天沉淀池,水质易受环境变化影响,会造成污染;申请号为98237001.6的反应池过渡段配水絮凝装置,采用垂直方向布置网格来减小流水的动能,无法回收池底富集的絮体,影响絮体对污水中污染物质的进一步吸附、分离。At present, the treatment of high-concentration wastewater such as potato, cassava and corn starch and other agricultural product processing wastewater and chemical and chemical wastewater is relatively difficult and is a worldwide problem. The use of conventional biochemical treatment requires large investment, high operating costs, and poor treatment effects. In the prior art, high-concentration sewage is usually treated by flocculation. Flocculation treatment can be divided into two types: static and dynamic. The traditional static flocculation treatment usually needs to build a large-scale sedimentation tank to match it. Its advantage is low energy consumption, and its disadvantages are: ① The mixing of flocculant and sewage Insufficient strength; ②Sedimentation tank has high infrastructure cost and covers a large area; ③Secondary pollution is easy to occur, especially starch and agricultural product processing wastewater are rich in organic nutrients, and it is easy to breed bacteria if they stay in the sedimentation tank for a long time. Produce a large amount of harmful gas, pollute the surrounding environment. The same problem also occurs in the flocculation, precipitation, separation and extraction of natural medicines, organic materials, etc., and in the traditional tap water purification process. The dynamic flocculation method has the advantages of fast flocculation speed and the shearing effect on the flocs to make the flocs dense. However, the existing technology usually adopts open, co-directional or side-to-side sedimentation filtration treatment. This kind of treatment method, the flocs are easy to concentrate On the filter screen, the filtration load is too heavy, and there are disadvantages such as high energy consumption, inconvenient recovery of flocs, slow settling speed caused by water flow disturbance, easy blockage of device pipelines by flocs, and the quality of effluent water is easily affected by environmental changes. For example, the variable direction and variable speed pulsating water flow type flocculation device and flocculation process with application number 200410059901.4, the semi-circulation jet type flocculation device and flocculation process with application number 200410059903.3, and the equipment and technology for extracting protein from potato starch wastewater with application number 200510053212.7, all An external power system or heating device is required, and the energy consumption is high; the twisted flocculation device with application number 92214473.7 and the bucket grid flocculation device with application number 200720035134.2 use open-air sedimentation tanks, and the water quality is easily affected by environmental changes and will cause pollution; The application number is 98237001.6. The water distribution and flocculation device in the transition section of the reaction tank adopts vertical grid arrangement to reduce the kinetic energy of the flowing water, and cannot recover the flocs enriched at the bottom of the tank, which affects the further adsorption and separation of the pollutants in the sewage by the flocs.
发明内容 Contents of the invention
本发明的目的在于提供一种抗扰动絮体沉淀反向分离罐,能够实现在同一装置中絮体沉降和过滤的反向分离功能,絮体富集和沉降过程抗扰动,固液分离效率高、过滤网负荷小,且能耗低。The purpose of the present invention is to provide an anti-disturbance floc sedimentation reverse separation tank, which can realize the reverse separation function of floc sedimentation and filtration in the same device, the floc enrichment and sedimentation process is anti-disturbance, and the solid-liquid separation efficiency is high , The filter load is small, and the energy consumption is low.
为实现上述目的,本发明采取的技术方案是:For realizing above-mentioned object, the technical scheme that the present invention takes is:
一种抗扰动絮体沉淀反向分离罐,包括絮体消能导流区、螺旋分离板、絮体储存仓和反向过滤仓,所述絮体消能导流区包括与进水管连接的导流管及设置在其上部的帽状导流罩,导流罩开口向下,导流管及其管口与导流罩之间留有间隙;所述螺旋分离板是一围绕导流管垂直部分的下旋式螺旋板,螺旋分离板与罐体外壳构成一个下降的螺旋通道;所述絮体储存仓设在罐体的下部,其底部与排絮管道连接;所述反向过滤仓设在罐体的上部,其顶部设出水口,出水口处设置一过滤网,罐体顶部与出水管路连通。An anti-disturbance floc sedimentation reverse separation tank, including a floc energy dissipation diversion area, a spiral separation plate, a floc storage bin and a reverse filter bin, the floc energy dissipation diversion area includes a The guide tube and the cap-shaped guide cover arranged on its top, the guide cover opening is downward, and there is a gap between the guide tube and its nozzle and the guide cover; the spiral separation plate is a The downward spiral spiral plate in the vertical part, the spiral separation plate and the tank shell form a descending spiral channel; the floc storage bin is located at the lower part of the tank body, and its bottom is connected with the flocculation pipeline; the reverse filter bin It is arranged on the upper part of the tank body, the top of which is provided with a water outlet, and a filter screen is arranged at the water outlet, and the top of the tank body is connected with the water outlet pipeline.
所述的导流管垂直部分设置在罐体的中下部,其纵轴线与罐体的纵轴线重合,导流管的垂直部分呈渐阔喇叭状,其小口端与进水管相连、大口端伸向导流罩内。The vertical part of the diversion pipe is arranged at the middle and lower part of the tank body, and its longitudinal axis coincides with the longitudinal axis of the tank body. into the windshield.
所述的导流管垂直部分最小直径与最大直径之比为1∶2~6,其长度是罐体高度的1/5~1/15。The ratio of the minimum diameter to the maximum diameter of the vertical part of the draft tube is 1:2-6, and its length is 1/5-1/15 of the tank height.
所述的螺旋分离板为连续的下旋式螺旋板。The spiral separation plate is a continuous downward spiral spiral plate.
所述的螺旋分离板由多张片状板错叠式排列成下旋式螺旋状。The spiral separation plate is arranged in a downward spiral shape by stacking a plurality of sheet plates.
所述的罐体上设有观察镜。The tank body is provided with an observation mirror.
所述的反向过滤仓出水口处设置的过滤网固定在一多孔底板下面。The filter set at the water outlet of the reverse filter chamber is fixed under a porous bottom plate.
所述的过滤网下方还设有一可旋转刮刀,刮刀上垂直设置一传动轴,传动轴上端与设置在反向过滤仓外面的旋转钮相连。A rotatable scraper is also arranged under the filter screen, a transmission shaft is arranged vertically on the scraper, and the upper end of the transmission shaft is connected with the rotary knob arranged outside the reverse filter chamber.
所述的反向过滤仓的上部还与一反冲洗装置相连。The upper part of the reverse filter chamber is also connected with a backwashing device.
本发明提供的抗扰动絮体沉淀反向分离罐,是一套占地面积小、投资少、运行成本低、污染小、能耗低、配置简单、连续工作、固液分离效率高、过滤网负荷小、絮体收集方便、操作简单的封闭式混凝固液分离装置。该装置与适当的组合混凝药剂和混凝系统配合,适合于马铃薯淀粉加工废水、玉米淀粉废水、化工废水和炼钢除尘废水等絮凝混凝污水处理法的固液高效分离净化。对城市污水处理,因占地面积小、密封无异味,可以在市区中心或较集中的排污口进行小规模污水处理,大大减少目前生化法污水处理需要大量管道将各种污水掺混、集中输送到污水处理厂统一处理所需要的大量管网的巨额投资。The anti-disturbance floc sedimentation reverse separation tank provided by the invention is a set of small occupied area, low investment, low operating cost, low pollution, low energy consumption, simple configuration, continuous work, high solid-liquid separation efficiency, and filter screen Closed coagulation-solid-liquid separation device with small load, convenient floc collection and simple operation. The device cooperates with an appropriate combined coagulation agent and coagulation system, and is suitable for efficient solid-liquid separation and purification of flocculation and coagulation wastewater treatment methods such as potato starch processing wastewater, corn starch wastewater, chemical wastewater, and steelmaking dust removal wastewater. For urban sewage treatment, small-scale sewage treatment can be carried out in the center of the urban area or at a relatively concentrated sewage outlet due to its small footprint and no peculiar smell, which greatly reduces the need for a large number of pipelines to mix and concentrate various sewage in the current biochemical sewage treatment. Huge investment in a large number of pipe networks required to transport to sewage treatment plants for unified treatment.
附图说明 Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图中:1-进水管,2-进水阀门,3-导流管,4-导流罩,5-螺旋分离板,6-絮体储存仓,7-出水口,8-观察镜,9-刮刀,10-过滤网,11-多孔底板,12-旋转钮,13-压力表一,14-传动轴,15-出水阀门,16-排液管道阀门,17-排液管道,18-反冲洗阀门,19-清水泵,20-清水池,21-排絮管道阀门,22-排絮管道,23-压力表二。In the figure: 1- water inlet pipe, 2- water inlet valve, 3- diversion pipe, 4- diversion cover, 5- spiral separation plate, 6- floc storage bin, 7- water outlet, 8- observation mirror, 9 -scraper, 10-filter, 11-porous bottom plate, 12-rotary knob, 13-
具体实施方式 Detailed ways
如图1所示的一种抗扰动絮体沉淀反向分离罐,其外形是圆柱体立罐,包括絮体消能导流区、螺旋分离板5、絮体储存仓6和反向过滤仓。An anti-disturbance floc sedimentation reverse separation tank as shown in Figure 1, its shape is a cylindrical vertical tank, including floc energy dissipation and diversion area,
所述的絮体消能导流区,包括与进水管连接的导流管3及设置在其上部的帽状导流罩4,导流管3的垂直部分设置在罐体的中下部,其纵轴线与罐体纵轴线重合,导流管3的垂直部分为渐阔喇叭状,其小口端与进水管1相连接,大口端伸向导流罩4内,进水管1上设有进水阀门2,导流管3的垂直部分最小直径与最大直径之比为1∶2~6,其长度是罐体高度的1/5~1/15,导流管3上部的帽状导流罩4开口向下,导流管3及其管口与导流罩4之间留有间隙,导流管3的管口与导流罩4之间的间距在导流管3出水口直径的1/2~1之间选择,导流罩4的直径是导流管3出水口直径的2~5倍,导流罩4的高度是导流管3出水口直径的2~5倍。固液混合体从进水管1通过渐阔喇叭状导流管3进入导流帽状罩4内,絮体消能导流区可以使流体流速很快降下来,减少动能,降低絮体的布朗运动,有助于絮体成长沉降。The floc energy dissipation diversion area includes a
所述的螺旋分离板5是以导流管3的垂直部分为轴心的下旋式螺旋板,与罐体外壳间构成一个下降的螺旋通道.螺旋分离板5可以为连续的下旋式螺旋板,也可以由多张片状板错叠式排列成螺旋状,螺旋分离板5倾斜角度为10~60°,旋转周期为1~4周,较重和较致密的絮体依靠重力,沿螺旋分离板5滚动下降到絮体储存仓6中。The
所述的絮体储存仓6设在罐体的下部,其底部呈漏斗状,与排絮管道22连接,排絮管道22上设有排絮管道阀门21,絮体储存仓6是暂时存储絮体的地方,可以防止上层液体的流动对下部絮体的沉降产生扰动。在罐体壁上还设有观察镜8,可以观察絮体的沉降和堆积情况,根据絮体容积情况,间断打开排絮管道阀门21,将絮体通过排絮管道22放出。The
所述的反向过滤仓设在罐体的上部,其顶部设出水口7,出水口7处设置300目以上的过滤网10,过滤网10被固定在一个多孔底板11的下方,多孔底板11上孔的多少和大小可根据其材质、厚度、最大液体流量和支撑过滤网不破裂的情况设定。过滤网10和多孔底板11被法兰盘固定在中间,法兰盘由多个螺栓快捷扣件固定。过滤网10的材料为金属、陶瓷、棉纤维、化学纤维等。当过滤网10的材料的材质硬度比较大,比如为金属或陶瓷时,可以不设多孔底板11。过滤网10下设有一可旋转刮刀9,在刮刀9上垂直设置一传动轴14,传动轴14上端与设置在反向过滤仓外面的旋转钮12相连,通过转动旋转钮12带动刮刀9的转动。刮刀9紧贴上面的过滤网10,刮刀9用一定强度和弹性的硬质塑料或塑料与金属的复合材料或镶嵌材料制成。较细小的絮体向上漂,过滤网10将细小絮体阻挡在网下,絮体逐渐堆积,形成一定厚度和密度的下悬反向自体过滤层。这种絮体的自体过滤部分还将继续通过物理吸附和化学反应等作用加大絮体体积。随着絮体进一步堆积增加,吸附更多污染物的絮体污泥,由于重量的原因自然或者用刮刀9旋转刮擦使其脱离过滤网10,依靠重力下降沉淀并沿着螺旋分离板5导引沉淀至絮体储存仓24,絮体的堆积情况可以从观察镜8观察。同时新进入的细小絮体不断上升,补充这种下悬反向自体过滤层,使其厚度和密度始终达到一种动态平衡,此动态平衡的保持是由过滤网10上下压差进行调节的,压差调节范围在0.01~0.5兆帕之间,过滤网10上下的压力差可以通过压力表一13和压力表二23显示的数据进行计算。经分离过滤后的清水进入顶盖内腔,然后通过管道和出水阀门15、排液管道阀门16和排液管道17排出,直接排放到河流或者回用于农田灌溉和园林绿化,此时与反向过滤仓顶盖相连的反冲洗阀门18关闭。The reverse filter chamber is arranged on the top of the tank body, and the top is provided with a
所述的抗扰动絮体沉淀反向分离罐还包括反冲洗装置,它与反向过滤仓的上部相连。反冲洗装置由清水池20、清水泵19、反冲洗阀门18、出水阀门15、排液管道阀门16、进水阀门2、排絮管道阀门21和连接管道组成。如果要对抗扰动絮体沉淀反向分离罐进行反冲洗,可以通过打开清水泵19、反冲洗阀门18和排絮管道阀门21,关闭进水阀门2、出水阀门15,进行反冲洗5~10分钟即可。The anti-disturbance floc sedimentation reverse separation tank also includes a backwashing device, which is connected to the upper part of the reverse filter chamber. The backwashing device is composed of a
以上所述的仅是本发明具体实施例。应当指出:对于本领域的技术人员来说,在本发明所提供的技术启示下,做出的其它等同变型和改进都应视为本发明的保护范围。What has been described above are only specific embodiments of the present invention. It should be pointed out that for those skilled in the art, under the technical enlightenment provided by the present invention, other equivalent modifications and improvements should be regarded as the protection scope of the present invention.
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