CN101549907A - Membrane biologic reaction equipment and processing method for processing industrial waste water with high ammoniac nitrogen - Google Patents
Membrane biologic reaction equipment and processing method for processing industrial waste water with high ammoniac nitrogen Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种膜生物处理器以及处理方法,特别是涉及一种用于高氨氮工业废水处理的膜生物反应器及处理方法。The invention relates to a membrane bioreactor and a treatment method, in particular to a membrane bioreactor and a treatment method for high ammonia nitrogen industrial wastewater treatment.
背景技术 Background technique
氨氮和COD(化学需氧量,Chemical oxygen demand)是污水排放的两项最重要指标,也是衡量污水处理效果与可否回用的重要指标,在大部分回用标准和排放标准中对这两项指标都有严格规定,味精和发酵行业废水特点是高氨氮、高COD,目前的处理方法主要以活性污泥法为主,包括以下几种工艺,(1)A2/O(厌氧+缺氧+好氧)法,(2)A+SBR(厌氧+序批式活性污泥法),(3)A+O+延时曝气法,这些方法的最大缺点是占地面积太大,易受生产冲击使处理效果不稳定,能耗高,难于直接回用,因而味精和淀粉行业也是污染最大的行业之一,国家重点控制和限制的行业。Ammonia nitrogen and COD (Chemical oxygen demand, Chemical oxygen demand) are the two most important indicators of sewage discharge, and are also important indicators to measure the effect of sewage treatment and whether it can be reused. In most reuse standards and discharge standards, these two The indicators are strictly regulated. MSG and fermentation industry wastewater is characterized by high ammonia nitrogen and high COD. The current treatment method is mainly based on activated sludge method, including the following processes, (1) A2/O (anaerobic + anoxic + aerobic) method, (2) A+SBR (anaerobic+sequenced batch activated sludge method), (3) A+O+delayed aeration method, the biggest disadvantage of these methods is that they occupy too much area and are easy to Due to the impact of production, the treatment effect is unstable, the energy consumption is high, and it is difficult to directly recycle. Therefore, the monosodium glutamate and starch industry is also one of the most polluting industries, and the industry is under key control and restriction by the state.
随着我国水资源短缺局面的加剧,很多企业希望将这类废水处理后回用,所采用的工艺主要是生化处理后的二沉池出水加絮凝、砂滤、膜过滤、脱盐等深度处理工艺,深度处理过程中使用大量药剂,运行成本高,工艺路线复杂,易受前期生化处理波动影响。而且由于生化处理氨氮去除率低,RO产水含有浓度较高的氨氮影响进一步回用,浓缩水往往含有高浓度氨氮无法直接排放,给污水回用带来隐忧。With the aggravation of my country's water resource shortage, many companies hope to reuse this kind of wastewater after treatment. The main processes used are advanced treatment processes such as flocculation, sand filtration, membrane filtration, and desalination after biochemical treatment. , a large amount of chemicals are used in the advanced treatment process, the operating cost is high, the process route is complicated, and it is easily affected by the fluctuation of the previous biochemical treatment. Moreover, due to the low removal rate of ammonia nitrogen in biochemical treatment, the high concentration of ammonia nitrogen in RO produced water will affect further reuse, and the concentrated water often contains high concentration of ammonia nitrogen and cannot be discharged directly, which brings hidden troubles to sewage reuse.
膜生物反应器技术是一种将生化和膜技术相结合的技术,由于该工艺无需二沉池节省占地,膜对硝化菌的高效截留作用使得其去除氨氮具有明显优势,目前膜生物反应器(MBR)与传统工艺组合有如下工艺:A+MBR(缺氧+MBR),A+SMBR工艺等。这些工艺对氨氮含量不是很高的生活废水或工业废水处理效果较好,但是对氨氮含量300-700mg/L这样高浓度、波动大的生产废水往往效果不显著,而且能耗高,易出现亚硝酸盐积累等问题。Membrane bioreactor technology is a technology that combines biochemistry and membrane technology. Since this process does not require a secondary sedimentation tank to save land, the high-efficiency interception effect of the membrane on nitrifying bacteria makes it have obvious advantages in removing ammonia nitrogen. At present, the membrane bioreactor The combination of (MBR) and the traditional process has the following processes: A+MBR (anoxic + MBR), A+SMBR process, etc. These processes have a better treatment effect on domestic wastewater or industrial wastewater with a low ammonia nitrogen content, but the effect on production wastewater with a high concentration and large fluctuations such as 300-700mg/L ammonia nitrogen content is often not significant, and the energy consumption is high. Nitrate accumulation and other problems.
发明内容 Contents of the invention
针对现有技术的不足,本发明所要解决的技术问题是,提出一种厌氧、缺氧、分段好氧与膜分离的组合工艺及设备。Aiming at the deficiencies of the prior art, the technical problem to be solved by the present invention is to propose a combined process and equipment for anaerobic, anoxic, staged aerobic and membrane separation.
本发明提供一种用于高氨氮工业废水处理的膜生物反应设备,其特征在于,包括:按照流体流通顺序连接的厌氧出水池、缺氧池、一段好氧池、二段好氧池、膜池,其中,厌氧出水池用于存储厌氧出水,起到调节和供水的作用;厌氧出水池的下游设置有缺氧池,上述缺氧池对水中有机物进行脱氮;缺氧池的下游设置有一段好氧池,上述一段好氧池对氨氮进行亚硝化和硝化;一段好氧池下游设置有二段好氧池,其对一段好氧池中部分未硝化的氨氮和部分亚硝酸盐进行充分氧化;二段好氧池末端连接膜池,其中膜池中设置浸没式单元化的中空纤维膜过滤设备,对处理液进行固液分离。The present invention provides a kind of membrane bioreaction equipment for the treatment of high ammonia nitrogen industrial wastewater, which is characterized in that it comprises: an anaerobic effluent pool, an anoxic pool, a first-stage aerobic pool, a second-stage aerobic pool, Membrane pool, wherein, the anaerobic effluent pool is used to store anaerobic effluent and play the role of regulation and water supply; an anoxic pool is provided downstream of the anaerobic effluent pool, and the above-mentioned anoxic pool denitrifies organic matter in the water; the anoxic pool A section of aerobic pool is arranged downstream of the first section of aerobic pool, and the above-mentioned section of aerobic pool is used for nitrosation and nitrification of ammonia nitrogen; downstream of the first section of aerobic pool, there is a second section of aerobic pool, which treats part of the unnitrated ammonia nitrogen and part of nitrous oxide in the first section of aerobic pool. The nitrate is fully oxidized; the end of the second-stage aerobic tank is connected to the membrane tank, and the membrane tank is equipped with a submerged unitized hollow fiber membrane filtration device to separate the solid and liquid of the treatment liquid.
此外,厌氧出水池通过管路与缺氧池液体连通,废水经离心泵提升到格栅井,经过设置在格栅井中的细格栅进入缺氧池。In addition, the anaerobic effluent pool is liquid-connected with the anoxic pool through pipelines, and the waste water is lifted to the grid well through the centrifugal pump, and then enters the anoxic pool through the fine grid arranged in the grid well.
此外,缺氧池的底部和一段好氧池、二段好氧池底部相连,液体从二段好氧池溢流到膜池,污泥分别通过设置在好氧池底部的污泥回流泵和设置在膜池底部的污泥回流泵,从好氧池和膜池回流到缺氧池。In addition, the bottom of the anoxic tank is connected to the bottom of the first-stage aerobic tank and the second-stage aerobic tank. The liquid overflows from the second-stage aerobic tank to the membrane tank, and the sludge passes through the sludge return pump and the second-stage aerobic tank respectively. The sludge return pump installed at the bottom of the membrane pool returns from the aerobic pool and the membrane pool to the anoxic pool.
此外,一段好氧池内设置有有搅拌装置以及微孔曝气管,微孔曝气管分组安装,可根据水质情况改变微孔曝气管工作数量,调节缺氧/好氧时间。In addition, a stirring device and microporous aeration tubes are installed in a section of the aerobic pool. The microporous aeration tubes are installed in groups, and the number of microporous aeration tubes can be changed according to the water quality to adjust the anoxic/aerobic time.
此外,还设置有鼓风机,进行氧气供给,上述风机通过一段好氧池送风阀门与一段好氧池连接,通过二段好氧池阀门与二段好氧池连接,通过膜池送风阀门与膜池相连,当溶解氧低时,可通过上述阀门一段好氧池送风阀门、二段好氧池阀门、膜池送风阀门进行调节。In addition, a blower is also provided for oxygen supply. The fan is connected to the first aerobic pool through the air supply valve of the first aerobic pool, connected to the second aerobic pool through the valve of the second aerobic pool, and connected to the second aerobic pool through the air supply valve of the membrane pool. The membrane pools are connected, and when the dissolved oxygen is low, it can be adjusted through the above-mentioned first-stage aerobic pool air supply valve, second-stage aerobic pool valve, and membrane pool air supply valve.
本发明还提供一种用于高氨氮工业废水处理的膜生物反应方法,其特征在于:高氨氮工业废水首先经过厌氧处理,厌氧将大分子难降解有机物分解为小分子有机物,然后进入水池为后续工艺供水;接下来进入缺氧池的缺氧阶段,将好氧过程中产生的硝酸盐氮和亚硝酸盐氮反硝化变成氮气达到脱氮作用;接下来进入一段好氧池进行一段好氧,控制溶解氧在较低范围,使氨氮转化为亚硝酸盐氮后进行一段回流,实现亚硝化-反硝化的短程硝化过程,剩余亚硝酸盐和氨氮随后进入二段好氧池进行二段好氧,转变为硝酸盐氮;最后在系统终端的膜分离池进行二段污泥回流,将含有硝酸盐氮的混合液回流到缺氧池,进一步反硝化为氮气。The present invention also provides a membrane bioreaction method for treating high-ammonia-nitrogen industrial wastewater, which is characterized in that: high-ammonia-nitrogen industrial wastewater first undergoes anaerobic treatment, anaerobically decomposes macromolecular refractory organic matter into small molecular organic matter, and then enters the pool Supply water for the subsequent process; then enter the anoxic stage of the anoxic pool, denitrify the nitrate nitrogen and nitrite nitrogen produced in the aerobic process into nitrogen to achieve denitrification; then enter the aerobic pool for a section Aerobic, control the dissolved oxygen in a lower range, convert ammonia nitrogen into nitrite nitrogen and then carry out a reflux to realize the short-range nitrification process of nitrosation-denitrification, and the remaining nitrite and ammonia nitrogen will then enter the second-stage aerobic pool for secondary aerobic and converted into nitrate nitrogen; finally, the second-stage sludge reflux is carried out in the membrane separation tank at the end of the system, and the mixed solution containing nitrate nitrogen is returned to the anoxic tank for further denitrification into nitrogen.
此外,膜过滤采用开8-12分钟,停1-3分钟的方式,即膜系统产水8-12分钟,停止产水1-3分钟;膜池中设置有用于膜丝抖动的穿孔曝气管,曝气管处于常开状态,在膜组件不产水时,处于空曝气状态,从而将膜表面沉积的活性污泥吹脱,减缓膜表面污染,维持膜通量相对稳定。In addition, the membrane filtration adopts the method of opening for 8-12 minutes and stopping for 1-3 minutes, that is, the membrane system produces water for 8-12 minutes and stops water production for 1-3 minutes; the membrane tank is equipped with perforated aeration for membrane filament shaking The aeration tube and the aeration tube are in the normal open state. When the membrane module does not produce water, it is in an empty aeration state, so that the activated sludge deposited on the membrane surface is blown off, the membrane surface pollution is slowed down, and the membrane flux is relatively stable.
根据本发明提供的设备,包括生化设备和中空纤维膜过滤设备,系统采用手动自动相结合的控制方式,操作维护简单。生化系统具有缺氧、好氧时间可调,污泥回流量、回流方式可调等灵活的运行方式,以适应生产废水的波动性变化,确保处理高效率进行。The equipment provided by the present invention includes biochemical equipment and hollow fiber membrane filtration equipment. The system adopts a manual and automatic control mode, and the operation and maintenance are simple. The biochemical system has flexible operation modes such as adjustable anoxic and aerobic time, adjustable sludge return flow rate and return mode, so as to adapt to the fluctuation of production wastewater and ensure high treatment efficiency.
与现有废水处理设备和处理方法相比,本发明具有以下优点:Compared with existing wastewater treatment equipment and treatment methods, the present invention has the following advantages:
(1)、本发明设置两段好氧和两段污泥回流,实现短程硝化与反硝化、硝化与反硝化的有机结合,这种工艺对高氨氮废水和高COD废水非常适用,该工艺产水可大幅降低COD和氨氮并有较高的脱氮效果。(1), the present invention is provided with two-stage aerobic and two-stage sludge reflux, realizes the organic combination of short-range nitrification and denitrification, nitrification and denitrification, and this technique is very applicable to high ammonia nitrogen wastewater and high COD wastewater, and this technique produces Water can greatly reduce COD and ammonia nitrogen and has a high denitrification effect.
(2)、好氧停留时间和缺氧停留时间可调便于适应进水水质变化。(2) The aerobic residence time and anoxic residence time can be adjusted to adapt to the change of influent water quality.
(3)膜的截留作用可使出水悬浮物接近于零,系统出水可达到一级排放标准,也可直接回用或通过反渗透脱盐后产生高品质工艺回用水。(3) The interception effect of the membrane can make the suspended solids in the effluent close to zero, and the effluent of the system can meet the first-level discharge standard, and can also be directly reused or desalinated by reverse osmosis to produce high-quality process reuse water.
(3)系统节省碱度并降低了能耗。(3) The system saves alkalinity and reduces energy consumption.
本发明提出的设备和方法可应用于味精、发酵行业的生产废水的深度处理与回用,这些行业的生产废水特点是COD(有机物)高、氨氮高,本方法可将COD降低到80mg/L以下,氨氮降低到15mg/L以下,去除效率均达到95%以上,处理效果十分显著。The equipment and method proposed by the present invention can be applied to the advanced treatment and reuse of production wastewater in monosodium glutamate and fermentation industries. The production wastewater in these industries is characterized by high COD (organic matter) and high ammonia nitrogen. This method can reduce COD to 80mg/L Below, the ammonia nitrogen is reduced to below 15mg/L, and the removal efficiency reaches more than 95%, and the treatment effect is very remarkable.
本发明克服了以往技术的不足,出水水质好而且抗冲击性强,在目前国家排放标准日趋严格和广泛提倡污水回用背景下,本发明所述工艺可满足企业的污水深度处理的要求。The invention overcomes the deficiencies of the prior art, and has good effluent quality and strong impact resistance. Under the background of increasingly strict national discharge standards and widespread promotion of sewage reuse, the process described in the invention can meet the requirements of enterprises for advanced sewage treatment.
附图说明 Description of drawings
图1为本发明提出的膜反应器构造示意图。Fig. 1 is a schematic diagram of the structure of the membrane reactor proposed by the present invention.
具体实施方式 Detailed ways
总的来说,本发明技术方案是:设计一种生化与膜分离多级组合集成系统设备,组合的处理过程包括厌氧+缺氧+一段好氧+二段好氧+浸没式膜过滤等多级过程,污泥回流分别从一段好氧和膜池向缺氧池回流。每个过程对生化降解有机物和氨氮作用如下:厌氧将大分子难降解有机物分解为小分子有机物,而且大部分产物为甲烷,可脱离本体溶液,COD可从4000-5000mg/L降低到2000mg/L以下,接下来进入缺氧阶段,可将后续好氧过程中产生的硝酸盐氮和亚硝酸盐氮反硝化变成氮气达到脱氮作用。好氧分为两段,一段好氧控制溶解氧在较低范围,使氨氮转化为亚硝酸盐氮后进行一段回流,实现亚硝化-反硝化的短程硝化过程,剩余亚硝酸盐和氨氮在随后的二段好氧过程中转变为硝酸盐氮,避免存在大量的亚硝酸盐积累影响出水水质。在系统终端的膜分离池进行二段污泥回流,将含有硝酸盐氮的混合液回流到缺氧池,进一步反硝化为氮气,污泥的回流还可均衡前后污泥浓度,同时在反硝化过程中可产生一部分碱度以补充后续硝化过程中消耗的碱度,反硝化过程中还消耗掉一部分碳源(COD),为后续好氧工艺减轻降解COD的负担。上述膜过滤工艺采用浸没式,单元分组控制方式,产水连续,膜工作间歇。预防膜污染采用曝气、反洗、化学反洗、离线清洗等多种清洗方式可选的模式,以适应不同的污染程度。In general, the technical solution of the present invention is to design a biochemical and membrane separation multi-stage combined integrated system equipment, the combined treatment process includes anaerobic + anoxic + one-stage aerobic + two-stage aerobic + submerged membrane filtration, etc. In a multi-stage process, the sludge return flows from the aerobic and membrane tanks to the anoxic tank respectively. The effects of each process on the biochemical degradation of organic matter and ammonia nitrogen are as follows: anaerobic decomposition of macromolecular refractory organic matter into small molecular organic matter, and most of the products are methane, which can be separated from the bulk solution, and COD can be reduced from 4000-5000mg/L to 2000mg/L Below L, then enters the anoxic stage, where the nitrate nitrogen and nitrite nitrogen produced in the subsequent aerobic process can be denitrified into nitrogen to achieve denitrification. Aerobic is divided into two stages, one aerobic control of dissolved oxygen in a lower range, so that ammonia nitrogen is converted into nitrite nitrogen, and then a reflux is carried out to realize the short-range nitrification process of nitrosation-denitrification, and the remaining nitrite and ammonia nitrogen are subsequently In the second-stage aerobic process, it is transformed into nitrate nitrogen, so as to avoid the accumulation of a large amount of nitrite and affect the quality of effluent water. In the membrane separation tank at the end of the system, the second-stage sludge return is carried out, and the mixed solution containing nitrate nitrogen is returned to the anoxic tank for further denitrification into nitrogen. A part of the alkalinity can be produced in the process to supplement the alkalinity consumed in the subsequent nitrification process, and a part of the carbon source (COD) is also consumed in the denitrification process, which reduces the burden of degrading COD for the subsequent aerobic process. The above-mentioned membrane filtration process adopts immersion type, unit grouping control mode, continuous water production, and intermittent membrane operation. To prevent membrane fouling, aeration, backwashing, chemical backwashing, off-line cleaning and other cleaning methods can be selected to adapt to different pollution levels.
下面,将本发明的具体实施工艺路线详细描述如下:Below, the specific implementation process route of the present invention is described in detail as follows:
对于例如味精生产综合废水这样的废液(高氨氮、高COD)进行如下流程的处理:For example, waste liquid (high ammonia nitrogen, high COD) such as monosodium glutamate production comprehensive wastewater is treated as follows:
废水依次通过厌氧阶段、缺氧阶段、一段好氧阶段、二段好氧阶段、膜池处理阶段,最终进行产水。The wastewater goes through the anaerobic stage, the anoxic stage, the first aerobic stage, the second aerobic stage, the membrane tank treatment stage, and finally produces water.
其中,厌氧段为常规的UASB工艺,可将废水的COD从4000~5000mg/L降到2000mg/L以下,但是在生产有冲击时出水COD也可达到2000mg/L以上,氨氮在200~700mg/L之间,此阶段氨氮出水浓度较进水略有升高。Among them, the anaerobic section is a conventional UASB process, which can reduce the COD of wastewater from 4000-5000mg/L to less than 2000mg/L, but when the production is impacted, the COD of the effluent can also reach more than 2000mg/L, and the ammonia nitrogen is 200-700mg /L, the concentration of ammonia nitrogen in the effluent at this stage is slightly higher than that in the influent.
缺氧段:两格通道(即由隔墙隔开的串联的两格水通道),每格装有2台潜水搅拌器,用于混合进水和回流污泥混合液,在第二格装有微孔曝气装置和潜水搅拌器,可根据来水水质进行调节,既可作为好氧段又可作为缺氧段,当进水COD低于1000mg/L,氨氮含量高于400mg/L时可将微孔曝气关闭,开启潜水搅拌器,此时两格全部作为缺氧段。当进水COD高于1000mg/L,氨氮低时400mg/L时,可开启微孔曝气,作为好氧段。这样可比较灵活的改变缺氧和好氧时间。缺氧时间可在7~14小时之间调节。Anoxic section: two channels (that is, two water channels in series separated by a partition wall), each equipped with 2 submersible mixers, used to mix the influent and return sludge mixture, and the second channel is installed There are microporous aeration devices and submersible mixers, which can be adjusted according to the quality of incoming water. It can be used as both an aerobic section and an anoxic section. When the COD of the incoming water is lower than 1000mg/L and the ammonia nitrogen content is higher than 400mg/L The microporous aeration can be closed, and the submersible mixer can be turned on. At this time, the two grids are all used as anoxic sections. When the influent COD is higher than 1000mg/L and the ammonia nitrogen is low at 400mg/L, microporous aeration can be turned on as an aerobic stage. In this way, the hypoxia and aerobic time can be changed more flexibly. The hypoxic time can be adjusted between 7 and 14 hours.
一段好氧,控制溶解氧使之处于低溶解氧的好氧阶段,溶解氧可在0.5-1.5mg/L范围内,氨氮在此阶段大部分转变为亚硝酸盐,小部分转化为硝酸盐,在一段好氧末端有污泥回流泵将亚硝化液回流到缺氧池实现短程硝化-反硝化除氮,这种工艺既节省曝气量从而降低能耗,又可产生部分碱度补充好氧过程的碱度消耗。一段好氧时间可控制在10~20小时。污泥回流比可在50%~100%之间进行调节。A period of aerobic, control the dissolved oxygen to make it in the aerobic stage of low dissolved oxygen, the dissolved oxygen can be in the range of 0.5-1.5mg/L, most of the ammonia nitrogen is converted into nitrite at this stage, and a small part is converted into nitrate, At the aerobic end, there is a sludge return pump to return the nitrite solution to the anoxic tank to realize short-range nitrification-denitrification nitrogen removal. This process not only saves aeration and reduces energy consumption, but also generates part of alkalinity to supplement aerobic Alkalinity consumption of the process. An aerobic period can be controlled within 10 to 20 hours. The sludge return ratio can be adjusted between 50% and 100%.
二段好氧,在此阶段将剩余氨氮和部分亚硝酸盐氮充分氧化,避免出水中含有过多的亚硝酸盐影响出水COD值,此阶段剩余溶解氧应控制在1.5~2.5mg/L,太低影响硝化反应,太高导致气量大能耗高。停留时间在15~20小时之间调节,同时在此阶段监测溶液pH,当pH低于7.0时,要加碱调节pH,使硝化反应正常进行。The second stage is aerobic. At this stage, the remaining ammonia nitrogen and part of the nitrite nitrogen are fully oxidized to avoid excessive nitrite in the effluent from affecting the COD value of the effluent. At this stage, the remaining dissolved oxygen should be controlled at 1.5-2.5mg/L. Too low will affect the nitrification reaction, too high will lead to large gas volume and high energy consumption. Adjust the residence time between 15 and 20 hours, and monitor the pH of the solution at this stage. When the pH is lower than 7.0, add alkali to adjust the pH so that the nitration reaction can proceed normally.
在二段好氧之后设置浸没式膜过滤装置,实现固液分离,在膜池末端有污泥回流装置,将高浓度泥水混合液输送到缺氧段,这样处理的作用一是平衡整个生化池污泥浓度,二是由于混合液中含有氨氮完全硝化后的硝酸盐,回流后可在缺氧池实现反硝化脱除氮素,同时产生的碱度补充好氧硝化反应消耗的碱度。污泥回流比可在100~200%之间调节。After the second aerobic stage, a submerged membrane filtration device is installed to achieve solid-liquid separation. There is a sludge return device at the end of the membrane pool to transport the high-concentration mud-water mixture to the anoxic section. The effect of this treatment is to balance the entire biochemical pool. Second, because the mixed solution contains nitrate after complete nitrification of ammonia nitrogen, denitrification and nitrogen removal can be realized in the anoxic tank after reflux, and the alkalinity generated at the same time supplements the alkalinity consumed by the aerobic nitrification reaction. The sludge reflux ratio can be adjusted between 100% and 200%.
本发明的膜分离系统,采用浸没式中空纤维膜过滤方式,系统包括膜组件,产水系统、反洗加药系统、控制系统等。膜组件适用于申请人在先的专利申请技术(申请号:200510133640.0)。The membrane separation system of the present invention adopts a submerged hollow fiber membrane filtration method, and the system includes a membrane module, a water production system, a backwashing dosing system, a control system, and the like. The membrane module is suitable for the applicant's prior patent application technology (application number: 200510133640.0).
本发明所述膜过滤系统采用浸没式外压中空纤维膜组件。该膜组件适用于申请人在先的专利申请技术(申请号:200510133640.0)。The membrane filtration system of the present invention adopts a submerged external pressure hollow fiber membrane module. The membrane module is applicable to the applicant's prior patent application technology (application number: 200510133640.0).
对于一个膜装置或系统而言,根据处理水量的大小,可以由多个所述膜组件通过串联、并联方式构成。当处理量足够大时,也可以设置多个分离池,每个分离池装填足够多的所述膜组件,每个分离池配有专用的低压抽吸泵。所述的抽吸泵可以兼作反洗泵,也可专门配置反洗泵;所述的清洗泵可在整个膜装置系统中多池共用。For a membrane device or system, according to the size of the treated water, it can be composed of multiple membrane modules connected in series or in parallel. When the treatment capacity is large enough, multiple separation tanks can also be set, each separation tank is filled with enough membrane modules, and each separation tank is equipped with a dedicated low-pressure suction pump. The suction pump can also be used as a backwash pump, or can be specially configured with a backwash pump; the cleaning pump can be shared by multiple pools in the entire membrane device system.
本发明膜装置所述的清洗系统可实现在线清洗,包括水反洗、化学清洗等。很明显,膜在使用过程中不可避免地要发生膜污染,膜污染直接导致膜通量下降,功能降低,因此需要对膜进行清洗。本发明膜的清洗装置可使膜系统长期稳定运行。The cleaning system described in the membrane device of the present invention can realize online cleaning, including water backwashing, chemical cleaning and the like. Obviously, membrane fouling will inevitably occur during the use of the membrane. Membrane fouling will directly lead to the decrease of membrane flux and function, so the membrane needs to be cleaned. The membrane cleaning device of the invention can make the membrane system run stably for a long time.
本发明膜装置所述的控制系统主要为PLC控制器,包括相应软件和触摸屏。The control system described in the membrane device of the present invention is mainly a PLC controller, including corresponding software and a touch screen.
本发明所述的浸没式中空纤维膜分离装置的运行方法或运行模式如下:膜过滤采用开8-12分钟,停1-3分钟的方式,即膜系统产水8-12分钟,停止产水1-3分钟,膜单元上带有用于膜丝抖动的穿孔曝气管,曝气管处于常开状态,在膜组件不产水时,处于空曝气状态,目的是将膜表面沉积的活性污泥吹脱,减缓膜表面污染,维持膜通量相对稳定。The operating method or operating mode of the submerged hollow fiber membrane separation device of the present invention is as follows: the membrane filtration adopts the mode of opening for 8-12 minutes and stopping for 1-3 minutes, that is, the membrane system produces water for 8-12 minutes, and stops producing water For 1-3 minutes, the membrane unit is equipped with a perforated aeration tube for the shaking of the membrane filament. The aeration tube is in a normally open state. When the membrane module does not produce water, it is in an empty aeration state. The purpose is to reduce the activity deposited on the membrane surface. Sludge is blown off to slow down membrane surface fouling and maintain relatively stable membrane flux.
膜污染状况由产水管上的正负压力表读数判断,当压力表读数下降到某一设定值时,系统需在线清洗,清洗效果不理想时要采用高浓度药液进行系统外离线清洗。Membrane fouling is judged by the positive and negative pressure gauge readings on the water production pipe. When the pressure gauge reading drops to a certain set value, the system needs to be cleaned online. If the cleaning effect is not satisfactory, high-concentration liquid medicine should be used for off-line cleaning outside the system.
通过本工艺,发酵液废水COD可从4000~5000mg/L降低到80mg/L以下,氨氮从300~600mg/L降低到15mg/L以下。脱氮率达到80%以上。产水固含量(SS)小于3mg/L。本工艺是一种节能、高效的味精及发酵行业废水处理回用工艺。Through this process, the COD of fermentation liquid wastewater can be reduced from 4000-5000 mg/L to below 80 mg/L, and the ammonia nitrogen can be reduced from 300-600 mg/L to below 15 mg/L. The denitrification rate reaches over 80%. The solid content (SS) of the product water is less than 3mg/L. This process is an energy-saving and efficient waste water treatment and reuse process for monosodium glutamate and fermentation industry.
实施例Example
下面根据图1,以味精废水处理实例来说明本发明工艺流程及系统设备。Below according to Fig. 1, process flow and system equipment of the present invention are described with the monosodium glutamate wastewater treatment example.
如图1所示,本发明废水处理的主要部件包括按照顺序液体连通的厌氧出水池100、缺氧池2、一段好氧池3、二段好氧池4、膜池5,其中厌氧出水池100通过管路80与缺氧池2液体连通,缺氧池2的底部和池3、池4底部相连通,池4的混合液溢流到池5,因此污泥和处理后的液体均可以流动到下一处理设备中。As shown in Figure 1, the main parts of wastewater treatment in the present invention include
味精废水经普通厌氧(UASB)工艺,其废水COD值从4000-5000mg/L降低到300-1000mg/L,当有时厌氧出水波动较大时,出水COD可高达2000mg/L左右;氨氮经过厌氧后略有升高,浓度在300-600mg/L,生产波动时有时达到700mg/L以上。厌氧后的废水流入储水池100中,然后经离心泵101提升到设在缺氧池2的上部的格栅井21,经过设置在格栅井21中的细格栅1进入缺氧池2。缺氧池2的底部和一段氧池3、二段氧池4相连通,然后溢流到池5,因此污泥分别通过污泥回流泵102和103从好氧池3和膜池5回流到缺氧池2,回流量分别用阀门139和138进行调节。上述回流泵102设置在好氧池4的底部,回流泵103设置在膜池5的底部。The COD value of monosodium glutamate wastewater is reduced from 4000-5000mg/L to 300-1000mg/L through the ordinary anaerobic (UASB) process. After anaerobic treatment, it increases slightly, and the concentration is 300-600mg/L, and sometimes reaches more than 700mg/L when the production fluctuates. The anaerobic waste water flows into the
在缺氧池2中,亚硝酸盐和硝酸盐与进水中的有机物(COD)发生反硝化反应生成氮气实现脱氮,同时生成碳酸盐碱度补充后续的硝化反应对碱度的消耗。在缺氧池2中装有搅拌装置161,起搅拌混合作用,避免污泥沉降生化反应不充分。混合液靠重力流进入一段好氧区。In the
一段好氧池3既装有搅拌装置162,又装有微孔曝气管。微孔曝气管分组安装并分别有阀门,可根据进水水质变化调节曝气管开关组数并通过阀门1310控制阀门开度实现缺氧和好氧时间变化和溶解氧控制。在进入二段好氧池4之前,溶解氧控制在1.0mg/L以下,以使氨氮尽可能发生半硝化反应,生成亚硝酸盐,这样可实现短程硝化节省能量。在此阶段有80%以上氨氮生成亚硝酸盐或硝酸盐。One section of
在亚硝化后,还有部分未硝化的氨氮和部分亚硝酸盐进入后续的二段好氧池4和膜池5。其中,在好氧池中应控制溶解氧在2.0mg/L左右,使硝化反应进行完全,减少氨氮和亚硝酸盐氮通过膜系统流出系统外。After nitrosation, part of the unnitrated ammonia nitrogen and part of nitrite enter the subsequent second-stage aerobic pool 4 and membrane pool 5 . Among them, in the aerobic pool, the dissolved oxygen should be controlled at about 2.0 mg/L, so that the nitrification reaction can be completed, and the ammonia nitrogen and nitrite nitrogen can be reduced from flowing out of the system through the membrane system.
在膜池5中装有溶液氧测定仪121和pH计122,用以监测溶解氧和混合液pH。A solution oxygen meter 121 and a pH meter 122 are installed in the membrane pool 5 to monitor dissolved oxygen and the pH of the mixed solution.
系统氧气供给通过鼓风机91实现。风机91通过一段好氧池送风阀门1310与一段好氧池连接,通过二段好氧池阀门1311与二段好氧池连接,通过膜池送风阀门1312与膜池5相连。这样,当溶解氧低时,可通过阀门1310、1311、1312进行调节。Oxygen supply to the system is realized by
风机92用于膜单元15的膜丝抖动风量供给。由于进水含有高浓度氨氮,在生化过程中会消耗大量碱度使pH逐步降低,当pH低于7.0时,会影响硝化反应进行,根据pH测定适当向系统中补充碱度,补充碱度的方法可根据在线pH自动控制加碱泵频率,也可用手动阀门调节加碱量。所用碱以碳酸钠为宜。The fan 92 is used for supplying the air volume of the membrane filament shaking of the membrane unit 15 . Due to the high concentration of ammonia nitrogen in the influent, a large amount of alkalinity will be consumed in the biochemical process to gradually reduce the pH. When the pH is lower than 7.0, it will affect the progress of the nitrification reaction. According to the pH measurement, the system should be properly supplemented with alkalinity to supplement the alkalinity. The method can automatically control the frequency of the alkali-adding pump according to the online pH, and can also use the manual valve to adjust the amount of alkali-adding. The alkali used is preferably sodium carbonate.
系统中气动调节阀的仪表风来自于储气罐8通过减压过滤阀137供给。The instrument air for the pneumatic regulating valve in the system comes from the
本发明膜系统中膜组件为中空纤维浸没式,系统运行方式如下:膜组件为由40片帘式膜组成的膜单元15,膜单元数量可根据处理水量不同而不同,其组件数量可从几片到几十片组成,膜单元的数量也可根据具体情况发生变化,本实施例中为10个膜单元,每两个为一组,每组上装有流量计14,气动调节阀133和手动调节阀134。系统出水方式为负压出水,出水抽吸泵104为变频泵。根据系统出水要求通过变频实现,出水量根据流量计14的设定值自控系统控制气动调节阀133的开度实现。膜工作为开8分钟停2分钟,也是靠阀门133启停来实现。即阀门133开8分钟膜产水,关闭2分钟膜不产水空曝气。膜系统在第一次开启时由于管路中有空气,因此需抽真空,将系统气体抽出,水透过膜产出,抽真空系统由真空泵107和电磁阀131组成,抽出水后电磁阀131关闭,抽真空停止。当系统有多组膜单元时可分组抽真空,直到全部出水。The membrane module in the membrane system of the present invention is a hollow fiber submerged type, and the system operation mode is as follows: the membrane module is a membrane unit 15 composed of 40 curtain membranes, and the number of membrane units can vary according to the amount of water to be treated. The number of membrane units can also be changed according to specific conditions. In this embodiment, there are 10 membrane units, each of which is a group of two, and each group is equipped with a
在膜池5和产水池6分别装有液位计111、112与PLC相连,液位计111控制整个生化池液位,当处于高液位时电动阀1313自动开启,处于低液位时阀门1313关闭系统停止进水。液位计112是膜单元15和污泥回流泵103的保护液位计,当液位处于低液位时系统停止产水,污泥回流泵停止运行,说明进水系统发生故障,此时系统报警。Liquid level gauges 111 and 112 are respectively installed in the membrane pool 5 and the water production pool 6 to be connected to the PLC. The
膜清洗系统分为在线清洗和离线清洗,离线清洗即将膜单元15拆离系统放入膜清洗池中进行化学浸泡,清洗剂可用浓度1000-2000mg/L的次氯酸钠或柠檬酸等清洗,具体浸泡时间和药液浓度视污染物种类和污染程度而定。具体方式适用于申请人在先的专利申请技术(申请号:200510133640.0)。The membrane cleaning system is divided into online cleaning and offline cleaning. Off-line cleaning is to put the membrane unit 15 detachment system into the membrane cleaning tank for chemical soaking. The cleaning agent can be cleaned with sodium hypochlorite or citric acid with a concentration of 1000-2000mg/L. The specific soaking time And the concentration of liquid medicine depends on the type and degree of pollution of pollutants. The specific method is applicable to the applicant's prior patent application technology (application number: 200510133640.0).
在线清洗主要是通过反洗实现,反洗系统包括反洗泵105、反洗加药泵106、药液储罐7、电磁阀132、调节阀135构成,清洗药液存储于药剂罐7中,清洗时开启电磁阀132,将浓药液打入反洗管路中,反洗泵105与膜产水池6相连,反洗水用膜产水,反洗时启动PLC反洗程序,开启阀门136、135,反洗水和药液在管路中混合后进入膜单元中15的中空纤维膜丝中,将膜表面污染污泥反向清洗使之脱落,同时使产水系统杀菌,恢复膜通量。膜清洗判定通过产水管路中的压力表读数,当压力表读数下降20-30KPa时,膜系统需启动清洗程序,清洗时可分组进行,每次只清洗一组膜单元,其它膜组仍然工作,保证系统产水的连续性。Online cleaning is mainly realized by backwashing. The backwashing system includes a
味精废水或发酵液生产废水经过这样的生化反应和膜过滤后,产水COD、氨氮、悬浮物大幅降低,COD可降到80mg/L以下,氨氮降到15mg/L以下,去除率95%以上,悬浮物在3mg/L以下,膜产水达到一级排放标准,还可通过反渗透进一步脱盐回用于工艺或循环冷却水系统或直接回用。发酵和味精行业也是废水产生最多的行业之一,本发明所述MBR集成工艺及设备为企业可持续发展提供水循环利用新方法,可实现节能减排和污水再生利用。After the biochemical reaction and membrane filtration of monosodium glutamate wastewater or fermentation liquid production wastewater, the COD, ammonia nitrogen, and suspended solids in the produced water are greatly reduced, COD can be reduced to below 80mg/L, ammonia nitrogen can be reduced to below 15mg/L, and the removal rate is over 95%. , Suspended solids are below 3mg/L, membrane produced water reaches the first-class discharge standard, and can be further desalted through reverse osmosis and reused in the process or circulating cooling water system or directly reused. The fermentation and monosodium glutamate industry is also one of the industries that generate the most wastewater. The MBR integrated process and equipment described in the present invention provide a new water recycling method for the sustainable development of enterprises, which can realize energy saving, emission reduction and sewage recycling.
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