CN101545752A - System for detecting verticality - Google Patents

Abstract

The invention discloses a system for detecting the verticality. The system is provided with a horizontal base and a vertical support, wherein the vertical support is provided with a benchmark detection mechanism and a declination detection mechanism. The system is characterized in that the vertical support is provided with a vertical bar-shaped through hole; a horizontal positioning rod in the declination detection mechanism is arranged on the vertical support, and extends out of the vertical bar-shaped through hole; the declination detection mechanism passes through the vertical bar-shaped through hole, and a sliding body of the declination detection mechanism is provided with a horizontal through hole; and a measuring rod is inserted at one end of the horizontal through hole, a dial gauge is inserted at the other end of the horizontal through hole, and a detection head of the dial gauge is contacted with the measuring rod. The system has the advantages of making correction detection more convenient, improving the detection accuracy, easily measuring vertical faces of structures in different shapes, and meeting the detection requirements on various workpieces.

Description

A verticality detection system

technical field

The invention belongs to the technical field of tooling detection, and in particular relates to a verticality detection system.

Background technique

In the machinery manufacturing industry, the quality characteristic parameter of "perpendicularity" is often tested on the workpiece, such as a square and a feeler gauge, or a square is used to estimate the light gap based on experience. The verticality error measured in this way is very large. In response to this dilemma, there have been corresponding verticality testing tools, such as the verticality testing tool provided by Patent No. 93213164.6, which is provided with a horizontal base on which a vertical support is fixed, and two indicator gauges are installed on the vertical support. As the reference detection mechanism and the deviation detection mechanism respectively, the detection accuracy of verticality can be improved through this structure, but the two indicators are respectively installed on two steel gauge rods, and the gauge rods are installed on the vertical pillars by means of hoops . When the hoop, gauge rod and indicator are fixed together, the detection can only be done on a small vertical plane, and the hoop is easy to rotate around the vertical support, so it is difficult to ensure that the two gauge rods can be kept on the same vertical plane. Its adjustment is difficult and seriously affects the quality of detection.

The disadvantages of the existing verticality inspection tool are: the adjustment of the inspection tool itself is difficult, the detection is complicated, and the detection accuracy is poor.

Contents of the invention

The purpose of the present invention is to provide a verticality detection system which is more convenient for adjustment and detection, and can improve the detection accuracy at the same time.

In order to achieve the above object, the present invention describes a verticality detection system, which is provided with a horizontal base, on which a vertical support is fixed, and the vertical support is arranged up and down, and a benchmark detection mechanism and a deviation detection mechanism are installed. The key lies in: vertical strip-shaped through holes are opened on the vertical pillar;

The horizontal positioning rod in the deviation detection mechanism is installed on the vertical pillar through the lower sliding body and the nut, and the horizontal positioning rod extends out of the vertical strip-shaped through hole;

Many existing workpieces are mostly special-shaped parts, such as the verticality detection of crankcases, cylinder heads, cylinder heads, etc., and the height and position of the benchmark detection mechanism and deviation detection mechanism are adjusted through the vertical strip-shaped through holes in the vertical pillars to ensure The benchmark detection mechanism and the deviation detection mechanism are always on the same vertical plane, which is easy to detect between vertical surfaces of different shapes and structures, and meets the detection needs of various workpieces.

The deviation detection mechanism is provided with an upper sliding body passing through the vertical strip-shaped through-hole, and one end of the upper sliding body is provided with a ring of convex edges, and the convex edge is attached to one side of the vertical strip-shaped through-hole, The other end of the upper sliding body is sleeved with an upper round nut, which abuts against the other side of the vertical bar-shaped through hole, and limits the position of the upper sliding body. horizontal through hole;

One end of the horizontal through hole is inserted with a measuring rod, which is located on the same side as the horizontal positioning rod on the same side of the vertical bar-shaped through hole. Nut, the measuring rod is also sleeved with a spring, and the spring abuts between the adjusting nut and the upper sliding body;

The other end of the horizontal through hole is inserted with a dial indicator seat, and the horizontal through hole is radially installed with a set screw to limit the position of the meter seat, and the detection head of the dial indicator protrudes from the meter seat , in contact with the measuring rod.

Only one dial gauge can be used to detect the verticality of the workpiece, which improves the detection accuracy and makes the adjustment and detection more convenient.

There is a bar-shaped keyway on the measuring rod, and a limit screw is radially inserted on the upper sliding body, and the limit screw is inserted into the key groove to limit the position of the measuring rod. The measuring rod can be prevented from falling off from the horizontal through hole of the upper sliding body.

The protruding end of the measuring rod is a tapered end, and the tapered point of the tapered end is provided with a spherical groove, and balls are installed in the groove.

Balls are installed to realize the rolling contact between the measuring rod and the surface to be measured, so as to avoid damage to the workpiece and gage.

The vertical support is fixed on one end of the horizontal base, and the horizontal positioning rod and the measuring rod protrude from the vertical strip-shaped through hole in the opposite direction of the horizontal base.

The reference detection mechanism is provided with a lower sliding body passing through the vertical strip-shaped through hole, and the lower sliding body is provided with a ring of bosses, and the boss is abutted against one side of the vertical strip-shaped through hole. A lower round nut is set on the lower sliding body, and the lower round nut is close to the other side of the vertical bar-shaped through hole to limit the position of the lower sliding body, and the lower sliding body is provided with a horizontal thread through hole. The hole covers the screw end of the horizontal positioning rod, and the screw end is sleeved with a positioning nut leaning against the boss of the lower sliding body, and the polished rod end of the horizontal positioning rod extends out of the lower sliding body.

Loosen the lower round nut, you can adjust the reference detection mechanism to slide on the vertical strip through hole, and you can also stretch the horizontal positioning rod to meet the verticality detection of different heights and different distances from the detection surface.

The polished rod end of the horizontal positioning rod is a tapered end, and the tapered point of the tapered end is provided with a spherical groove, and balls are installed in the groove.

A dial gauge can be used instead of the dial indicator.

Convert verticality to length, and use dial indicator or dial indicator to detect, which improves the detection accuracy.

The remarkable effect of the present invention is to provide a verticality detection system that is more convenient for adjustment and detection, and can improve its detection accuracy at the same time, and adjust the height and position of the reference detection mechanism and the deviation detection mechanism through the vertical strip-shaped through hole, which is easy to adjust The detection between vertical surfaces of different shapes and structures can meet the detection needs of various workpieces.

Description of drawings

Fig. 1 is a structural representation of the present invention;

Fig. 2 is the right view of Fig. 1;

Fig. 3 is a structural schematic diagram of the deviation detection mechanism.

Detailed ways

The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

As shown in Figures 1, 2, and 3:

A verticality detection system is provided with a horizontal base 1, on which a vertical support 2 is fixed, and the vertical support 2 is arranged up and down, and a benchmark detection mechanism and a deviation detection mechanism are installed, and it is characterized in that: A vertical strip-shaped through hole 2a is provided on the vertical pillar 2;

The horizontal positioning rod 3 in the deviation detection mechanism is installed on the vertical pillar 2 through the lower sliding body 11 and the nut, and the horizontal positioning rod 3 stretches out from the vertical strip-shaped through hole 2a;

Many existing workpieces are mostly special-shaped parts, such as the verticality detection of crankcase, cylinder head, cylinder head, etc., through the vertical strip-shaped through hole 2a in the vertical pillar 2 to adjust the height and position of the reference detection mechanism and deviation detection mechanism, It ensures that the reference detection mechanism and the deviation detection mechanism are always on the same vertical plane, which is easy to detect between vertical surfaces of different shapes and structures, and meets the detection needs of various workpieces.

The deviation detection mechanism is provided with an upper sliding body 5 passing through the vertical strip-shaped through hole 2a, and one end of the upper sliding body 5 is provided with a ring of convex edges 5a, and the convex edges 5a are attached to the vertical strip-shaped through-holes 2a. One side of the hole 2a, the other end of the upper sliding body 5 is sleeved with an upper round nut 4, and the upper round nut 4 is close to the other side of the vertical strip-shaped through hole 2a, for the upper sliding body 5 limit, the upper sliding body 5 has a horizontal through hole;

One end of the horizontal through hole is inserted with a measuring rod 6, and the measuring rod 6 and the horizontal positioning rod 3 are located on the same side of the vertical bar-shaped through hole 2a, and at the protruding end of the measuring rod 6 An adjusting nut 7 is set on the upper thread, and a spring 8 is also set on the measuring rod 6, and the spring 8 abuts between the adjusting nut 7 and the upper sliding body 5;

The other end of the horizontal through hole is inserted with the table seat 9a of the dial indicator 9, and the set screw 10 is radially installed in the horizontal through hole to limit the position of the table seat 9a, and the table seat 9a is fixed on the dial indicator. On the shell of the sub-meter 9 , the detection head 9 b of the dial indicator 9 protrudes from the meter seat 9 a and contacts with the measuring rod 6 .

Only one dial gauge 9 can be used to detect the verticality of the workpiece, which improves the detection accuracy and makes the adjustment and detection more convenient.

A bar-shaped keyway 6a is formed on the measuring rod 6 , and a limit screw 12 is radially inserted on the upper sliding body 5 , and the limit screw 12 is inserted into the keyway 6a to limit the position of the measuring rod 6 . It can prevent the measuring rod 6 from falling off from the horizontal through hole of the upper sliding body 5 .

The protruding end of the measuring rod 6 is a tapered end, and the tapered point of the tapered end has a spherical groove, and balls are installed in the groove.

The ball is installed to realize the rolling contact between the measuring rod 6 and the surface to be measured, so as to avoid damage to the workpiece and the inspection tool.

The vertical support 2 is fixed on one end of the horizontal base 1 , and the horizontal positioning rod 3 and the measuring rod 6 protrude from the vertical strip-shaped through hole 2 a from the opposite direction of the horizontal base 1 .

As shown in Figure 1 and 2:

The reference detection mechanism is provided with a lower sliding body 11 passing through the vertical strip-shaped through hole 2a, and the lower sliding body 11 is provided with a ring of bosses 11a, and the boss 11a abuts against the vertical strip-shaped through-hole 2a, the lower sliding body 11 is fitted with a lower round nut 13, and the lower round nut 13 abuts against the other side of the vertical strip-shaped through hole 2a, and limits the position of the lower sliding body 11. The lower sliding body 11 is provided with a horizontal threaded through hole to cover the screw end of the horizontal positioning rod 3, and the screw end is sleeved with a positioning nut 14 leaning against the boss 11a of the lower sliding body 11. The horizontal positioning rod The polished rod end of 3 stretches out described lower sliding body 11.

Loosen the lower round nut 13, the benchmark detection mechanism can be adjusted to slide on the vertical strip-shaped through hole 2a, and the horizontal positioning rod 3 can also be stretched to meet the verticality detection of different heights and different distances from the detection surface.

The polished rod end of the horizontal positioning rod 3 is a tapered end, and the cone point of the tapered end has a spherical groove, and balls are installed in the groove.

The dial gauge 9 can be replaced by a dial gauge.

Convert verticality to length, and use dial indicator or dial indicator to detect, which improves the detection accuracy.

The working principle of the present invention is:

Step 1: Fix the horizontal positioning rod 3 so that the protruding end of the horizontal positioning rod 3 is shorter than the protruding end of the measuring rod 6, place the horizontal base 1 on the horizontal plane, and connect the protruding end of the horizontal positioning rod 3 The protruding end of 6 abuts on the same standard square, and the vertical surface of the standard square pushes the measuring rod 6 to overcome the pressure of the spring 8, and moves a certain displacement in the horizontal through hole;

Step 2: Loosen the set screw 10, push the dial indicator 9 into the horizontal through hole, make the detection head 9b of the dial indicator 9 touch the measuring rod 6, and make the dial indicator 9 rotate 20-30 wires, Then tighten the set screw 10, fix the table base 9a of the dial indicator 9 in the horizontal through hole, and lock the whole deviation detection mechanism;

Step 3: Adjust the spiral dial on the dial indicator 9, and adjust the dial indicator 9 to zero. At this time, the position pointed by the pointer of the dial indicator 9 is the standard verticality;

Step 4: Exit the verticality detection system, make the reference detection mechanism and deviation detection mechanism separate from the standard square, and the spring 8 pushes the measuring rod 6 to reset. At this time, the detection head 9b of the dial gauge 9 is reset, and the pointer of the dial gauge 9 points to position is negative;

Step 5: Place the reference surface of the workpiece and the horizontal base 1 on the same level, and contact the reference detection mechanism and the deviation detection mechanism with the measured surface of the workpiece. Since the reference detection mechanism is a steel structure, no deviation will occur. The measuring rod 6 of the deviation detection mechanism moves slightly with the distance of the measured surface due to the flexibility of the spring 8. When the pointer of the dial indicator 9 points to a negative position, it indicates that the measured surface is tilted inward. When the pointed position is positive, it indicates that the measured surface is tilted outward; when the pointer of the dial gauge 9 points to zero, it indicates that the measured surface is vertical.

Claims (6)

1, a kind of system for detecting verticality, be provided with horizontal base (1), be fixed with on this horizontal base (1) and erect pillar (2), described setting pillar (2) is gone up by upper and lower layout, benchmaring mechanism and deviation testing agency are installed, it is characterized in that: have vertical strip through-hole (2a) on the described setting pillar (2);

Horizontal location bar (3) in the described deviation testing agency is installed on the described setting pillar (2) by downslide kinetoplast (11) and nut, and this horizontal location bar (3) stretches out described vertical strip through-hole (2a);

Described deviation testing agency is provided with slide mass (5) and passes described vertical strip through-hole (2a), should go up slide mass (5) one ends and be provided with a circle chimb (5a), this chimb (5a) abuts in a side of described vertical strip through-hole (2a), upward be set with round nut (4) on the other end of slide mass (5), should go up the opposite side that round nut (4) abuts against described vertical strip through-hole (2a), spacing to described last slide mass (5), slide mass on this has horizontal through hole on (5);

End at described horizontal through hole is fitted with sounding rod (6), this sounding rod (6) and described horizontal location bar (3) are positioned at the homonymy of described vertical strip through-hole (2a), thread bush is equipped with setting nut (7) on the external part of described sounding rod (6), also be set with spring (8) on the sounding rod (6), this spring (8) is connected between described setting nut (7) and the last slide mass (5);

The other end of described horizontal through hole is fitted with the gauge stand (9a) of dial gauge (9), it is spacing to described gauge stand (9a) that this horizontal through hole radially is equipped with holding screw (10), the detection head (9b) of described dial gauge (9) stretches out described gauge stand (9a), contacts with described sounding rod (6).

2, a kind of system for detecting verticality according to claim 1, it is characterized in that: have bar shaped keyway (6a) on the described sounding rod (6), described going up on the slide mass (5) radially is fitted with stop screw (12), and this stop screw (12) inserts in the described keyway (6a) spacing to described sounding rod (6).

3, a kind of system for detecting verticality according to claim 2 is characterized in that: the external part termination of described sounding rod (6) is a tapering point, and the awl point of this tapering point has spherical groove, and ball is installed in the groove.

4, a kind of system for detecting verticality according to claim 1, it is characterized in that: described setting pillar (2) is fixed on an end of described horizontal base (1), and described horizontal location bar (3) and sounding rod (6) stretch out described vertical strip through-hole (2a) from the opposite direction of described horizontal base (1).

5, a kind of system for detecting verticality according to claim 1, it is characterized in that: described benchmaring mechanism is provided with downslide kinetoplast (11) and passes described vertical strip through-hole (2a), this downslide kinetoplast (11) is provided with a circle boss (11a), this boss (11a) abuts against a side of described vertical strip through-hole (2a), be set with down round nut (13) on this downslide kinetoplast (11), this time round nut (13) abuts against the opposite side of described vertical strip through-hole (2a), spacing to described downslide kinetoplast (11), have the screw rod end of the described horizontal location bar of horizontal tapped through hole suit (3) on the described downslide kinetoplast (11), this screw rod end is set with setscrew nut (14) and leans against on the boss (11a) of described downslide kinetoplast (11), and the polished end of this horizontal location bar (3) is stretched out described downslide kinetoplast (11).

6, a kind of system for detecting verticality according to claim 5 is characterized in that: the polished end termination of described horizontal location bar (3) is a tapering point, and the awl point of this tapering point has spherical groove, and ball is installed in the groove.

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