CN101543915A - Digital control gear-brushing machine - Google Patents
Digital control gear-brushing machine Download PDFInfo
- Publication number
- CN101543915A CN101543915A CN200910026714A CN200910026714A CN101543915A CN 101543915 A CN101543915 A CN 101543915A CN 200910026714 A CN200910026714 A CN 200910026714A CN 200910026714 A CN200910026714 A CN 200910026714A CN 101543915 A CN101543915 A CN 101543915A
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- brush
- gear
- digital control
- brush holder
- workbench
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to a digital control gear-brushing machine which comprises a rotary worktable, a first brushing frame and a second brushing frame respectively arranged at both ends of the worktable. The first brushing frame is provided with a wheel brush which is used for processing a gear cogging, has a rotary axis perpendicular to a rotary axis of the worktable and can lift along the first brushing frame, the second brushing frame is provided with a disk brush which is used for processing the end part of a gear and has a rotary axis parallel to a rotary axis of the worktable, and the worktable, the wheel brush and the disk brush are controlled by a digital control system. The invention adopts the wheel brush to process the cogging, adopts the disk brush to process the end surface of the gear, removes metal edge blur while obtaining a trace element R and has the advantages of high degree of automation and high processing efficiency.
Description
Technical field
The present invention relates to a kind of digital control gear-brushing machine, specifically a kind of special-purpose three-axis numerical control equipment of processing gear face and teeth groove.
Background technology
For the high-pressure oil pump gear, because gear is directly to contact with surface of shell, so require very high for the both ends of the surface fineness of gear.Simultaneously gear gear both ends of the surface when roll flute have micro-burr along the tooth edge, and this burr also can have influence on and the contacting of housing face, easily the accelerated wear test surface of shell.The high-pressure oil pump gear be owing to will guarantee that pressure does not leak, thus do not allow chamfered edge along the tooth edge, and overlap can not appear again, but the smooth circular arc of a R0.075mm～0.15mm will be arranged.
For all kinds of machining metal parts, when requiring each burrs on edges to reach minimum, or when requiring to have micro-R, if adopt manual file, sand paper or oilstone tip relief, efficient is very low, and inhomogeneous.For structure than complicated parts, some edge go less than.Particularly require gear surface smooth, no sharp edge, this is quite big by manual workload, and DeGrain.The most difficult is this R is have tolerance (R0.075mm～0.15mm), this requires the control difficulty of getting up very big.
In the prior art, the both ends of the surface of this type gear are adopted plain grinding grinding technics again; R along the tooth edge adopts the manual rounding of oilstone.This method complex process, difficult quality control.
Summary of the invention
The present invention is directed to the problems referred to above, provide a kind of and simultaneously the end face and the teeth groove of gear are processed, and can guarantee the digital control gear-brushing machine of gear quality.
According to technical scheme of the present invention: a kind of digital control gear-brushing machine, comprise rotary table, the both sides of workbench are provided with first brush holder and second brush holder respectively, first brush holder is provided with the rotation that is used for gear tooth slot processing and brushes perpendicular to the wheel of workbench rotation, the wheel brush can be along the first brush holder lifting, second brush holder is provided with the dish brush that the rotation that is used for geared end processing is parallel to the workbench rotation, and described workbench, wheel brush and dish brush are controlled by digital control system.
Described first brush holder and second brush holder drive by stepper motor respectively, along advancing and retreat with the vertical direction of workbench rotation.Describedly take turns brush and dish brush is the nylon bruss that contains abrasive material.
Technique effect of the present invention is: the present invention adopts wheel brush processing teeth groove, and employing dish brush processing gear face also can obtain micro-R, automaticity height, working (machining) efficiency height when removing the metal edge burr.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is further described.
As shown in Figure 1, a kind of digital control gear-brushing machine of the present invention comprises rotary table 5, and the both sides of workbench 5 are provided with first brush holder 1 and second brush holder 4 respectively.
First brush holder 1 and second brush holder 4 drive by stepper motor respectively, along advancing and retreat with the vertical direction of workbench 5 rotations.Its objective is in order to dismantle workpiece 6 more easily.
First brush holder 1 is provided with the rotation that is used for gear tooth slot processing and brushes 2 perpendicular to the wheel of workbench 5 rotations, and wheel brush 2 can be along 1 lifting of first brush holder, with the workpiece 6 that adapts to the different facewidth.Wheel brush 2 because wheel brush 2 has very high linear velocity under the driving of motor, has certain hitting power when the brush teeth groove, when improving flank of tooth quality, also form certain compression at the flank of tooth and tooth root portion, has improved the bearing capacity of the gear teeth.And can remove the Huang rust, foreign material etc. at the difficult position of cleaning such as teeth groove fast and effectively.
Second brush holder 4 is provided with the dish brush 3 that the rotation that is used for geared end processing is parallel to workbench 5 rotations.
Workbench 5, wheel brush 2 and dish brush 3 are controlled by digital control system.Being controlled by the digital control system automation of the rotary speed of workbench 5, rotational time is in order better to control the required value of each R.
Wheel brush 2 and dish brush 3 all adopt the nylon bruss that contains abrasive material.The nylon bruss removal metal edge burr that contains abrasive material is very easy to, and also can obtain micro-R simultaneously.Can improve workpiece 6 surface quality, not influence the basic size of former workpiece 6.
The whole process automation degree of the present invention height, the working (machining) efficiency height.Gear can reduce noise by the processing of brush tooth, improves bearing capacity.
Claims (3)
1, a kind of digital control gear-brushing machine, comprise rotary table (5), it is characterized in that: first brush holder (1) and second brush holder (4) are set respectively in the both sides of workbench (5), first brush holder (1) is provided with the rotation that is used for gear tooth slot processing and brushes (2) perpendicular to the wheel of workbench (5) rotation, wheel brush (2) can be along first brush holder (1) lifting, second brush holder (4) is provided with the dish brush (3) that the rotation that is used to process geared end is parallel to the rotation of workbench (5), and described workbench (5), wheel brush (2) and dish brush (3) are controlled by digital control system.
2, according to the described digital control gear-brushing machine of claim 1, it is characterized in that: described first brush holder (1) and second brush holder (4) drive by stepper motor respectively, along advancing and retreat with the vertical direction of workbench (5) rotation.
3, according to the described digital control gear-brushing machine of claim 1, it is characterized in that: describedly take turns brush (2) and dish brush (3) is the nylon bruss that contains abrasive material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100267149A CN101543915B (en) | 2009-04-28 | 2009-04-28 | Digital control gear-brushing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100267149A CN101543915B (en) | 2009-04-28 | 2009-04-28 | Digital control gear-brushing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101543915A true CN101543915A (en) | 2009-09-30 |
| CN101543915B CN101543915B (en) | 2010-11-03 |
Family
ID=41191432
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100267149A Expired - Fee Related CN101543915B (en) | 2009-04-28 | 2009-04-28 | Digital control gear-brushing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101543915B (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102107302A (en) * | 2009-12-25 | 2011-06-29 | 加特可株式会社 | Deburring jig, deburring device and deburring method |
| CN102500836A (en) * | 2011-11-17 | 2012-06-20 | 江苏上汽汽车同步器厂 | Simple special gear deburring machine |
| CN102665989A (en) * | 2009-12-22 | 2012-09-12 | 格里森工场 | Method and apparatus for manufacturing bevel gears |
| CN104400133A (en) * | 2014-12-16 | 2015-03-11 | 六安江淮永达机械制造有限公司 | Semi-automatic deburring machine |
| CN104889840A (en) * | 2015-05-22 | 2015-09-09 | 唐剑龙 | Ceramic product polishing machine |
| CN105196166A (en) * | 2015-10-08 | 2015-12-30 | 江苏宏联环保科技有限公司 | Electroplating delivering trolley with polishing pretreatment function |
| CN106181686A (en) * | 2016-09-21 | 2016-12-07 | 苏州市海神达机械科技有限公司 | Full-automatic accurate grinding equipment |
| CN105033808B (en) * | 2015-08-12 | 2017-07-28 | 赵盛林 | Vertical two station is combined blank remedying device |
| CN107695458A (en) * | 2017-12-06 | 2018-02-16 | 高佳 | A kind of gear machining apparatus for being easy to regulation |
| CN108500397A (en) * | 2018-06-09 | 2018-09-07 | 盐城哈力动力传动及智能装备产业研究院有限公司 | A kind of fine module gear burr remover and its processing method |
| CN108942485A (en) * | 2018-08-06 | 2018-12-07 | 合肥银泉铸造有限责任公司 | A kind of Gear Processing sanding burr machine |
| CN109158705A (en) * | 2018-09-05 | 2019-01-08 | 合肥银泉铸造有限责任公司 | A kind of Gear Processing burr remover |
| CN110465709A (en) * | 2019-08-21 | 2019-11-19 | 闫晶晶 | A kind of fining superficial treatment system for gear manufacture |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3024483A (en) * | 1959-05-22 | 1962-03-13 | Osborn Mfg Co | Brushing machine |
| US3064290A (en) * | 1960-06-28 | 1962-11-20 | Gen Electric | Brushing machine |
| GB1030082A (en) * | 1963-09-07 | 1966-05-18 | Guenter Kehr | Apparatus for finishing gear wheels |
| US3685393A (en) * | 1970-04-15 | 1972-08-22 | Hammond Machinery Builders Inc | Device for smoothing irregularities |
| JPH09103919A (en) * | 1995-10-06 | 1997-04-22 | Kanzaki Kokyukoki Mfg Co Ltd | Gear machining device |
| CN2871085Y (en) * | 2006-03-29 | 2007-02-21 | 许晓华 | Automatic rag remover at gear side |
| CN1986131A (en) * | 2005-12-20 | 2007-06-27 | 许晓华 | Gearburr removing device |
| CN201389694Y (en) * | 2009-04-28 | 2010-01-27 | 无锡银联机械有限公司 | Numerical control gear-brushing machine |
-
2009
- 2009-04-28 CN CN2009100267149A patent/CN101543915B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3024483A (en) * | 1959-05-22 | 1962-03-13 | Osborn Mfg Co | Brushing machine |
| US3064290A (en) * | 1960-06-28 | 1962-11-20 | Gen Electric | Brushing machine |
| GB1030082A (en) * | 1963-09-07 | 1966-05-18 | Guenter Kehr | Apparatus for finishing gear wheels |
| US3685393A (en) * | 1970-04-15 | 1972-08-22 | Hammond Machinery Builders Inc | Device for smoothing irregularities |
| JPH09103919A (en) * | 1995-10-06 | 1997-04-22 | Kanzaki Kokyukoki Mfg Co Ltd | Gear machining device |
| CN1986131A (en) * | 2005-12-20 | 2007-06-27 | 许晓华 | Gearburr removing device |
| CN2871085Y (en) * | 2006-03-29 | 2007-02-21 | 许晓华 | Automatic rag remover at gear side |
| CN201389694Y (en) * | 2009-04-28 | 2010-01-27 | 无锡银联机械有限公司 | Numerical control gear-brushing machine |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102665989A (en) * | 2009-12-22 | 2012-09-12 | 格里森工场 | Method and apparatus for manufacturing bevel gears |
| CN102107302B (en) * | 2009-12-25 | 2015-03-04 | 加特可株式会社 | Deburring jig, deburring device and deburring method |
| CN102107302A (en) * | 2009-12-25 | 2011-06-29 | 加特可株式会社 | Deburring jig, deburring device and deburring method |
| CN102500836A (en) * | 2011-11-17 | 2012-06-20 | 江苏上汽汽车同步器厂 | Simple special gear deburring machine |
| CN104400133A (en) * | 2014-12-16 | 2015-03-11 | 六安江淮永达机械制造有限公司 | Semi-automatic deburring machine |
| CN104400133B (en) * | 2014-12-16 | 2016-10-12 | 六安江淮永达机械制造有限公司 | Semi-automatic flash trimmer |
| CN104889840A (en) * | 2015-05-22 | 2015-09-09 | 唐剑龙 | Ceramic product polishing machine |
| CN105033808B (en) * | 2015-08-12 | 2017-07-28 | 赵盛林 | Vertical two station is combined blank remedying device |
| CN105196166A (en) * | 2015-10-08 | 2015-12-30 | 江苏宏联环保科技有限公司 | Electroplating delivering trolley with polishing pretreatment function |
| CN106181686A (en) * | 2016-09-21 | 2016-12-07 | 苏州市海神达机械科技有限公司 | Full-automatic accurate grinding equipment |
| CN107695458A (en) * | 2017-12-06 | 2018-02-16 | 高佳 | A kind of gear machining apparatus for being easy to regulation |
| CN108500397A (en) * | 2018-06-09 | 2018-09-07 | 盐城哈力动力传动及智能装备产业研究院有限公司 | A kind of fine module gear burr remover and its processing method |
| CN108942485A (en) * | 2018-08-06 | 2018-12-07 | 合肥银泉铸造有限责任公司 | A kind of Gear Processing sanding burr machine |
| CN109158705A (en) * | 2018-09-05 | 2019-01-08 | 合肥银泉铸造有限责任公司 | A kind of Gear Processing burr remover |
| CN109158705B (en) * | 2018-09-05 | 2020-01-21 | 江苏美霖铜业有限公司 | Gear machining burring device |
| CN110465709A (en) * | 2019-08-21 | 2019-11-19 | 闫晶晶 | A kind of fining superficial treatment system for gear manufacture |
| CN110465709B (en) * | 2019-08-21 | 2020-10-30 | 安徽一本精工科技有限公司 | Fine surface treatment system for gear manufacturing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101543915B (en) | 2010-11-03 |
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Granted publication date: 20101103 Termination date: 20150428 |
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| EXPY | Termination of patent right or utility model |