It is that April 1, application number in 2005 are 200580044452.9, denomination of invention is divided an application for what the application of " high discharge capacity lithium battery " was submitted to that the application is based on the applying date.
Embodiment
Battery of the present invention has the anode of containing metal lithium as negative active core-shell material.Anode and negative electrode all are the forms of band, thereby they provide with respect to contain the high interfacial surface area for the volume of the electrode of active material linking together in the electrode assemblie.Interfacial surface area is high more, and current density is low more, and it is just good more to export powerful battery capacity during for discharge.This battery also has the ratios of cathode interface capacity and electrode assemblie interface volume, and it is at least 710mAh/cm
2The volume that this means the active material in the electrode assemblie is high, thereby high discharge capacity is provided.The high volume of active material can obtain through controlling many variablees, and these variablees comprise ratio, the volume of cathode collector, the concentration of the active cathode material in the cathode mix and the volume of the separator in the electrode assemblie of interface input capacity and total input capacity.
With reference to figure 1, the present invention will be understood preferably, the figure illustrates a kind of embodiment according to battery of the present invention.Battery 10 is the cylindrical Li/FeS of a kind of FR6 type
2Battery.Battery 10 has shell, and it comprises the tube 12 with closed bottom and open top end, and said open top end is by battery cover 14 and packing ring 16 sealings.Near the top, tube 12 has crimping or subtracts the step of diameter, with supporting bead 16 and lid 14.Packing ring 16 is crushed on tube 12 and covers between 14, thus anode 18, negative electrode 20 and electrolyte in the sealed cell 10.Anode 18, negative electrode 20 and separator 26 are spirally wound on and become electrode assemblie together.Negative electrode 20 has metal collector 22, and it is connected to from top extension of electrode assemblie and by contact spring 24 and covers 14 inner surface.Through the metal tab (not shown), anode 18 is electrically connected to the inner surface of tube 12.Thereby the peripheral part at the top of insulator cone 46 surrounding electric poles assemblies prevents cathode collector 22 and 12 contact with tube, and the contact between the bottom of the bottom margin that prevents negative electrode 20 through inwardly folding extensions of separator 26 and the electric insulation chassis 44 in tube 12 bottoms and tins 12.Battery 10 has independently the anode utmost point (terminal) lid 40, its by tube 12 to crimped top and packing ring 16 fix in position.Tube 12 is as the negative contact jaw utmost point.Positive temperature coefficient (PTC) device 42 places between the peripheral flange and battery cover 14 of end polar cap 40, and its electric current that is substantially limited under the electrical conditions of abuse flows.Battery 10 also comprises the decompression exhaust hole.Battery cover 14 has the slit, and it comprises central row gas well 28 and the exhaust outlet 30 in well 28 bottoms that inwardly stretches out.This slit is deflated ball 32 and 34 sealings of thin-wall thermoplastic lining, and said lining 34 is crushed between the periphery of vertical wall and venting ball 32 of blast pit 28.When inner pressure of battery surpasses predeterminated level, venting ball 32, perhaps ball 32 and lining 34 both, be forced to leave the slit in case from battery 10 release pressurized gas.
Battery case is usually for having the metal cylinder of integrally closed bottom, yet also can use initial metal tube at both ends open to replace tube.This is steel normally, and coating (plate) has nickel to protect the outside of tube not corroded on outside at least.Can change the type of coating, thereby corrosion resistance in various degree is provided or the outward appearance of expectation is provided.Steel type will depend in part on the mode that forms container.For the tube of stretch (drawn), steel can be diffusion annealing steel, mild steel, aluminum killed steel, SAE 1006 or equivalent steel, wherein grain size be ASTM 9-11 and be wait axle to omiting the elongated grains shape.Also can use other steel such as stainless steel to satisfy specific (special) requirements.For example, when this tube contacts with cathodic electricity, can use stainless steel to improve resistance to the corrosion that causes by negative electrode and electrolyte.
Battery cover usually is a metal.Can use the nickel plating steel, but stainless steel usually is desired, particularly when this lid contacts with cathodic electricity.The complexity of lid shape also will be the factor that material is selected.Battery cover can have simple shape, and like thick square position, perhaps it can have more complicated shape, lid as shown in fig. 1.When lid had the complicated shape that is similar among Fig. 1,304 type soft annealing stainless steels with ASTM8-9 grain size can be used, thereby the corrosion resistance and the easy property of metal forming of expectation are provided.Formed lid also can be by coating, for example nickel plating.
The end polar cap should have the good resistance to the aqueous corrosion in the surrounding environment, good conductivity and property handsome in appearance (when being visible in consumption on battery).The end polar cap is usually processed by the cold-rolled steel of nickel plating or the steel of nickel plating after forming lid.When the end utmost point was positioned at top, decompression exhaust hole, the end polar cap had one or more mouthfuls usually so that the battery exhaust.
Packing ring is processed by the thermoplastic of any suitable sealing property that expectation is provided.Material selects part to form based on electrolyte.The instance of suitable material comprises polypropylene, polyphenylene sulfide, tetrafluoride perfluoroalkyl vinyl ether copolymer, polybutylene terephthalate (PBT) and its combination.Preferred gasket materials comprises polypropylene, and (for example, PRO-
6524 is available from Basell Polyolefins; Wilmington; DE, USA), polybutylene terephthalate (PBT) (
PBT for example, 1600A level; Available from Ticona-US; Summit, NJ, USA) and polyphenylene sulfide (for example;
PPS; Available from Boedeker Plasties, Inc., Shiner; TX, USA).Also can a spot of other polymer, reinforcing inorganic and/or organic compound be added in the base resin of packing ring.
Packing ring can be coated with sealant so that best sealing to be provided.Ethylene propylene diene rubber (EPDM) is suitable encapsulant, but the material that can use other to be fit to.
The exhaust lining is processed by thermoplastic, and this thermoplastic at high temperature (for example, 75 ℃) is cold-resistant stream.Thermoplastic comprises base resin such as ethylene-tetrafluoroethylene, polybutylene terephthalate (PBT), polyphenylene sulfide, polyphthalamide, ethene CTFE, CTFE, PFA, fluoridizes perfluoroethylene polypropylene and polyether-ether-ketone.Preferably ethylene-tetrafluoroethylene copolymer (ETFE), polyphenylene sulfide (PPS), polybutylene terephthalate (PBT) (PBT) and polyphthalamide.Can modified resin through adding the thermostabilization filler, thus the sealing and the discharge characteristic of the expectation under the high temperature are provided for the exhaust lining.Lining can be injection molded by thermoplastic.
HT2004 (the ETFE resin contains 25wt% chopped glass fiber) is preferred thermoplastic.
Venting ball can be processed by any suitable material, and said material is stable when contacting with cell contents and the cell sealing and the discharge characteristic of expectation are provided.Can use glass or metal such as stainless steel.
Anode comprises the band of lithium metal, is sometimes referred to as the lithium paillon foil.The composition of lithium can be different, yet for the lithium of cell grade, purity is always high.Lithium can become alloy with other metal such as aluminium, thereby the cell electrical performance of expectation is provided.Cell grade lithium-the aluminium foil that contains 0.5wt% aluminium can be available from Chemetall Foote Corp., Kings Mountain, NC, USA.
Anode can lithium metal the surface in or on have current-collector.Like the battery among Fig. 1, possibly not need independently current-collector, because lithium has high conductivity, but can comprise current-collector, for example,,, in anode, keep electric continuity like this because lithium is consumed at interdischarge interval.When anode comprised current-collector, it can be made of copper (because its conductivity), but can use other conducting metal, as long as it is stable in battery.
Thin metal band is usually as electric lead, perhaps tab, and it is connected to anode on the battery-end utmost point (with regard to the FR6 battery shown in Fig. 1, be tin).Metal band is usually processed and directly is attached on the lithium by the steel of nickel or nickel plating.This can realize like this: the end of lead is embedded in the part of anode or simply the end of lead is pressed onto on the surface of lithium thin slice.
Negative electrode is a strips, and it comprises current-collector and contains the mixture that one or more are generally the electrochemical active material of particle shape.Ferrous disulfide (FeS
2) be preferred active material.At Li/FeS
2In the battery, active material comprises the FeS greater than 50wt%
2Negative electrode can also comprise one or more other active material, and this depends on the battery electrology characteristic and the flash-over characteristic of expectation.Other active cathode material can be any suitable activity cathode material.Instance comprises Bi
2O
3, C
2F, CF
x, (CF)
n, CoS
2, CuO, CuS, FeS, FeCuS
2, MnO
2, Pb
2Bi
2O
5And S.More preferably, be used for Li/FeS
2The active material of cell cathode comprises the FeS of 95wt% at least
2, more preferably, the FeS of 99wt% at least
2, most preferably, FeS
2Be unique active cathode material.Purity level is the LITHIUM BATTERY FeS of 95wt% at least
2Can be available from American Minerals, Inc., Camden, NJ, USA; Chemetall GmbH, Vienna, Austria; Washington Mills, North Grafton, MA; With Kyanite Mining Corp., Dillwyn, VA, USA.
Except active material, cathode mix comprises other material.Usually use adhesive microparticle material is fixed together and mixture is adhered on the current-collector.Thereby can add one or more electric conducting materials such as metal, graphite and hydrocarbon black powder and improved conductivity is provided to mixture.The quantity of used electric conducting material can depend on factors such as thickness and the current-collector design of conductivity like active material and adhesive, the mixture on the current-collector.Also can use a spot of various additive to strengthen negative electrode manufacturing and battery performance.Below be to be used for Li/FeS
2The instance of the active material mixture material of cell cathode.Graphite: KS-6 and
MX15 level Delanium; Available from TimcalAmerica; Westlake; OH, USA.Carbon black: C55 level acetylene black, available from Chevron PhillipsCompany LP, Houston, TX, USA.Adhesive: ethylene/propene copolymer (PEPP), (preceding Polysar Inc.) makes and can be available from HarwickStandard Distribution Corp., Akron, OH, USA by Polymont Plasties Corp.; Non-ionic water-soluble polyethylene glycol oxide (PEO):
is available from Dow Chemical Company; Midland; MI, USA; With G1651 level styrene-ethylene/butylene-styrene (SEBS) block copolymer, available from KratonPolymers, Houston, TX.Additive: FLUO
micronizing polytetrafluoroethylene (PTFE); By Micro Powders Inc.; Tarrytown, NY, USA makes (can be commercially available available from Dar-TechInc.; Cleveland; OH is USA) with
200 grades of fumed silicas, available from Degussa Corporation Pigment Group; Ridgefield, NJ.
Current-collector can be placed in the cathode surface or embed in the cathode surface, and perhaps cathode mix can be applied on the one or both sides of thin metal band.Aluminium is normally used material.Current-collector can extend beyond the cathode portion that contains cathode mix.This extension of current-collector can provide the suitable electric lead contact of area to be connected with the anode utmost point.The volume that is desirable to the extension of current-collector is retained to minimum value, makes that the active material and the obtainable battery inner volume of electrolyte that make are big as far as possible.
Make FeS
2The method for optimizing of negative electrode is that the slurries with the active material mixture material in the volatile organic solvent (for example trichloroethylene) are rolled onto on the both sides of aluminium foil; Dry coating desolvates to remove; The paillon foil that is coated of calendering is with the densification coating, the width and the cutting of the paillon foil rip cutting (slit) that is coated to expectation brought to expectation by the bar of the cathode material of rip cutting length.Be desirable to use and have the cathode material of low particle size so that minimize the risk that pierces through separator.For example, before the use, preferably with FeS
2Screening is through the screen cloth of 230 orders (63 μ m).
In further embodiment, a kind of negative electrode or anodal is disclosed, it is to having combined said negative electrode or anodal electrochemical cell that useful performance is provided.Negative electrode comprises the FeS with predetermined average particle size particle size
2Particle, said particle is produced through wet grinding method such as medium milling or dry grinding method (using on-mechanical lapping device such as jet mill).By the average particle size particle size FeS that reduces
2The electrochemical cell of granulate preparation demonstrates the cell voltage that under the condition of any given depth of discharge, increases, no matter battery sizes how.
In one embodiment of the invention, negative electrode comprises low particle size FeS
2Particle, preferred natural, produce by the wet grinding method, preferably utilize medium grinder.Medium grinder also is called ball mill, basket grinding machine (basket mill), ball mill (bead mill), sand mill, rotating cylinder blender etc. in the art, and it can use abrasive media in the wet grinding method.The wet grinding step is preferably vertically carried out between negative electrode or anodal tectonic epochs, eliminates weathering or oxidation and harmful dry dust pyrite catch fire (fire) thus basically.Through utilizing wet grinding method of the present invention, can remove above-mentioned screening operation from.
In the wet grinding method, form electrochemical cathode active material mixture, comprise FeS
2And wetting agent.At this moment in the method, FeS
2Average particle size particle size greater than 20 μ m.If expectation can also use any above-mentioned activity or passivity material such as, but be not limited to adhesive, electric conducting material, additive etc. in the active material mixture.In one embodiment, the active material of cathode component of mixture is merged, and randomly, but preferably, mix in suitable containers.The cathode active material material mixture is metered in the medium grinder, wherein FeS during grinding
2The average particle size particle size of particle reduces.The residence time of cathode active material material mixture is enough to produce the FeS with expectation average particle size particle size in medium grinder
2
Wetting agent is any liquid etc., and preferably low viscous, it prevents FeS basically
2Perhaps other component of slurries is burnt in process of lapping.Preferred humectants is a solvent, and it is non-flammable in wet grinding operating period under used processing conditions usually.The instance of suitable wetting agent includes, but are not limited to trichloroethylene, N-N-methyl-2-2-pyrrolidone N-(NMP), butyl glycol acetate, rosin (mineral spirits) and water.Select wetting agent with adhesive fit used at least and in the negative electrode preparation and preferably can dissolve this adhesive basically.The quantity of wetting agent can change, and can be generally the solid constituent of every gram cathode active material material mixture, and the about 5cc of about 0.1cc-preferably, is about 0.5cc.
The active material of cathode slurry mixture is transferred to lapping device and under suitable flow rate and rotor rpm, grinds, up to the FeS that obtains expectation
2Average particle size particle size.Working medium grinder in preferred embodiments.Medium grinder usually comprises rotating disk and/or the rotor and the abrasive media of axle assembling, so that reduce the particle size of the component of composition to be ground.It is spherical, cylindrical that abrasive media can be essentially or the like, and sphere is preferred, and average diameter is the about 30mm of about 0.2mm-, the about 10mm of about ideally 0.5-, the about 1.7mm of preferably about 1.2-.The cylinder height is the about 20mm of about 1mm-, and the about 15mm of wherein about 5-is preferred.The medium of many types can be used, including, but not limited to the zirconium dioxide and the tungsten carbide of the stable zirconium dioxide of zirconium dioxide silicon dioxide, chromium steel, zirconium silicate, the cerium of soda lime, zirconia-silicon dioxide, aluminium oxide, stabilized with yttrium oxide, stabilized with yttrium oxide.Suitable abrasive media can be available from supplier such as Saint-Gobain ofWorcester, MA (trade name Glass, ERl 20, Zirstar and Zirmil); Glenn Mill ofCliffton, NJ (trade name Alumina, Steel and Carbide); With Jyoti CeramicIndustries of Satpur, Nashik, India (trade name Zirconox and Zircosil).Suitable medium grinder can be available from Morehouse-COWLES of Fullerton, California.
The active material of cathode slurry mixture is transferred to the grinding chamber of medium grinder, and said medium grinder comprises the rotatable rotor of abrasive media and preferred earth's axis assembling.Medium quickens to march on towards the grinding chamber locular wall through slurries at a relatively high speed, impacts, shears the slurry mixture particle thus and make its size decreases.FeS in the average particle size particle size that obtains expectation
2Behind the particle, subsequently the slurry mixture that grinds is discharged from medium grinder, so that be processed into negative electrode further.
After utilizing wet grinding method processing of the present invention, FeS
2The average particle size particle size of particle is the about 19 μ m of about 1-, about ideally 2-about 17 or about 18 μ m, preferably, about 5 or the about 15 μ m of about 10-.Since the medium milling method of carrying out above that, FeS
2Particle also has narrower particle size distribution.
The active cathode material mixture of wet grinding subsequently roller coat on sheet material such as aluminium foil, as indicated above, and be dried to remove wetting agent.The foil laminate that is coated then can be by calendering so that coating densification and produce smooth surface, the paillon foil that is coated can be used for electrochemical cell assembly by rip cutting to the width and the length of expectation, described in this paper.
In the further embodiment of the present invention, negative electrode comprises having by the on-mechanical lapping device, preferably the FeS of the predetermined average particle size particle size of jet mill acquisition
2Particle, preferred natural.Term " on-mechanical lapping device " is meant a kind of device, and it does not utilize pressure or contact between two or more lapped faces that the particle size of material is reduced, as through pulverizing, smear metal, fracture etc.Mechanical lapping equipment is including, but not limited to rolling grinding machine, granulation grinder, ball mill, medium grinder, ball mill and hammer-mill.The on-mechanical lapping device does not usually use mobile grinding component to reduce FeS
2The average particle size particle size of particle utilizes the collision between the single surface of particle and/or particle and grinder device to reduce size on the contrary.
Jet mill usually comprises central lumen, and fluid such as air, steam or gas are introduced in the central lumen through nozzle (nozzles) or jet pipe (jets), and this nozzle or jet pipe produce near-sonic speed, velocity of sound or supersonic grinding logistics.Do not use abrasive media.Contain FeS
2The feed material particle of particle is ground in the logistics by the high speed that charging perhaps is injected in the jet mill.Since the high velocity impact between the particle of ferrous disulfide or other particle itself perhaps with the collision of lapped face, make size reduce.The jet mill purpose is to make excessive particle recirculation, the generation and the effect of reinforcing particle collision.Along with FeS
2Particle size reduces, and they move towards discharging opening, collects them to be used to form the used active material mixture of negative electrode at discharging opening.In a kind of embodiment preferred, in the inert atmosphere that utilizes gas such as nitrogen, argon gas etc. (nitrogen is most preferred), carry out FeS
2Jet grinding, in order to avoid FeS
2Particle is lighted or is burnt.Though through the FeS that on lapped face, rubs
2Friction of granule effect or the collision that in grinder, takes place can produce heat, and at least owing to the Jewel-Thompson effect of air themperature when throttling, it is reported does not have clean temperature to raise during grinding.Product temperature is substantially equal to offer the temperature of the fluid of grinder.Jet mill can available from Jet Pulverizer Company (Moorestown, NJ); Sturtevant (Hanover, MA); And Fluid Energy (Telford, PA).
After utilizing the processing of on-mechanical of the present invention or jet grinding method, FeS
2The average particle size particle size of particle is for being the about 19 μ m of about 1-, about ideally 1.5-about 10 or about 15 μ m, the about 6 μ m of preferably about 2-.The FeS of jet grinding
2Particle has such particle size distribution, and wherein 80% of whole particles is the about 15 μ m of about 1.0-, the about 10 μ m of preferably about 1.0-.Use foregoing Microtrac Honeywell grain size analysis appearance X-100 to confirm particle size distribution, wherein use sonicated in order to avoid particle aggregation at test period.
In scope as herein described, reduce FeS
2The used Ginding process of the present invention of the average particle size particle size of particle has demonstrated some advantages; This for example comprises; Improved low temperature battery performance; The adhesion of improved cathode active material material mixture and aluminium base; To polymer spacer insulator film minor harm (because active material mixture low particle size), improved cathode efficiency (because the pyrite particle of surface area that more has an increase is to accept lithium ion when the battery discharge), improved battery operated voltage (comes from the anode polarization of reduction; This make battery for the firm power device is used with lower current work) and more efficient with equably discharge on the relative lithium anode (because CURRENT DISTRIBUTION can be applied on its interfacial surface area more equably).
When lying prostrate, utilize the FeS of wet grinding with the continuous discharge to 1 of 200mA speed
2The FeS of particle or jet grinding
2The FR6 type electrochemical cell of granulate preparation can provide the discharge capacity of at least 3,000 milliampere-hour (mAh), and when at room temperature with 1 ampere of speed continuous discharge to 1 volt, 2700mAh or preferably at least 2 at least, 800mAh.Therefore, battery of the present invention provides fabulous result for low the application with high load capacity.
Also found to use FeS like disclosed jet grinding in the present invention
2The discharge time of the FR6 electrochemical cell of particle, (to 1.05 volts) were generally at least 300 minutes; At least 320 minutes ideally; Preferably at least 325 minutes and most preferably at least 330 or 340 minutes, test according to 2/28 second * 10/ hour DSC of 1500/650mW.Also found to contain the FeS of the jet grinding of the average particle size particle size in the scope with defined among the present invention
2The FR6 type electrochemical cell of particle is kept voltage and is reached at least 180 minutes more than or equal to 1.2 (volts), at least 240 minutes ideally, preferably at least 270 minutes, tests according to 2/28 second * 10/ hour DSC of 1500/650mW.The DSC method utilizes two pulses to make the electrochemical cell periodic duty, and first pulse reaches 2 seconds at 1500mW, and second pulse subsequently reaches 28 seconds at 650mW.Pulse train repeats 10 times, is 55 minutes time of having a rest subsequently.Then, repetition pulse sequence and time of having a rest are to predetermined voltage.In addition, also find to contain the FeS of wet grinding
2The FR6 type electrochemical cell of particle keeps reaching at least 180 minutes more than or equal to the voltage of 1.2 (volts), at least 210 minutes ideally, preferably at least 230 minutes, tests according to 2/28 second * 10/ hour DSC of 1500/650mW.Utilize the FeS of wet grinding
2The FR6 type electrochemical cell of particle has at least 300 minutes usually, discharge time of at least 320 minutes (to 1.05 volts) preferably, tests according to 2/28 second * 10/ hour DSC of 1500/650mW.Measure and at room temperature carry out.
Like what Fig. 5 set forth, when with contain average-size more than or equal to about 22 microns FeS
2When the prior art battery of particle is compared, be used to come from the less average particle size particle size FeS of Ginding process of the present invention such as wet method or jet grinding
2The FR6 electrochemical cell of granulate preparation provides the anode voltage value that reduces under different depth of discharges.Under 50% depth of discharge, has the FeS of the average particle size particle size in the scope of the invention
2The anode voltage of the electrochemical cell of particle is less than 190 millivolts, ideally less than 170 millivolts, preferably less than 100 millivolts, most preferably less than about 60 millivolts.Under 25% depth of discharge, anode voltage is less than 140 millivolts, ideally less than 120 millivolts, preferably less than 75 millivolts.In order to obtain measurement result, use Solartron 1470 (can be available from Solartron Analytical, Farnborough England) makes battery discharge.Select electric current to make current density be about 5mA/cm
2Make the battery periodic duty, 1 ampere of work was worked 5 minutes in 2 minutes and 0 ampere.Reference battery is to obtain like this: remove the battery tube bottom; And this battery is suspended in contains in the electrolytical beaker; In this case, electrolyte is 1,3-dioxolanes, 1; 2-diethoxyethane and 3,5-dimethyl isoxazole (63.1: 27.6: the lithium iodide (lithium iodine) of the every liter of solvent 0.75mol (9.1wt%) in solvent blend 0.20wt%).Reference electrode is the pure metal lithium band in having the most advanced and sophisticated syringe bucket of quartz glass (Vycor), and it is in battery side and breaks off.Before discharge, made this system balancing about 30 minutes.Measure and at room temperature carry out.
Cathodic electricity is connected to the anode utmost point of battery.As shown in Figure 1, this can realize that form usually is metal band or the spring that approaches with electric lead.This lead is usually processed by the stainless steel of nickel plating.
Separator is the microporous barrier that approaches, its be ion-permeable and be electric insulation.It can be contained at least some electrolyte in the hole of separator.Separator is placed between the adjacently situated surfaces of anode and negative electrode so that electrode is electrically insulated from each other.The part of separator also can make other element insulating that electrically contacts with the battery-end utmost point to prevent internal short-circuit.The edge that the edge of separator usually extends beyond at least one electrode does not electrically contact to guarantee anode and negative electrode, even they are not aimed between having mutually fully.Yet, be desirable to the amount that minimizes the separator that extends beyond electrode.
For good high power discharge performance is provided; Desired is that separator has like United States Patent (USP) 5; 290; (in the porosity of 30-70%, hole has the minimum dimension of at least 0.005 μ m and the full-size of 5 μ m at the most to disclosed characteristic in 414 (mandates on March 1st, 1994), and area is 2-15ohm-cm than resistance
2With curvature less than 2.5), this patent is introduced this paper as a reference.Suitable spacer material also should be enough firm in to stand battery manufacturing process and possibly not have to cause crack, otch, the leak of internal short-circuit or other breach that forms putting on the pressure on the separator during the battery discharge.
Be the total separator volume in the minimise battery, separator should be thin as far as possible, but at least about 1 μ m or bigger, make between negative electrode and anode, to exist physical obstacle to prevent internal short-circuit.That is to say that the thickness of separator is the about 50 μ m of about 1-, the about 25 μ m of about ideally 5-, preferably about 10-about 16 or about 20 μ m.Size and position that desired thickness will depend in part on the intensity of spacer material and possibly put on the power on the separator (wherein it provides electric insulation).
Except that thickness, numerous characteristics also can influence separator intensity.One in these is tensile stress.High tensile stress is desired, preferably at least 800, and at least 1000 kilograms/square centimeter (kgf/cm more preferably
2).Because manufacturing process is usually used for making the microporosity separator, the tensile stress in vertically (MD) is usually greater than the horizontal tensile stress of (TD).Required minimum stretch stress possibly depend in part on the diameter of battery.For example, for FR6 type battery, preferred tensile stress vertically goes up and is 1500kgf/cm at least
2, 1200kgf/cm at least transversely
2, the preferred tensile strength of vertical and horizontal is respectively 1300 and 1000kgf/cm for FR03 type battery
2If tensile stress is too low, manufacturing and internal cell power possibly cause tears or other hole.Usually, tensile stress is high more, and is good more from the intensity angle.Yet if tensile stress is too high, the desired performance of other of separator possibly be adversely affected.
Tensile stress can also represent that it can be by tensile stress (kgf/cm with kgf/cm
2) calculate, method is the thickness (cm) that multiply by separator with the latter.The tensile stress that with kgf/cm is unit also can be used for finding the desired performance relevant with separator intensity.Therefore, the tensile stress of desired is separator is 1.0kgf/cm at least in vertical and horizontal, 1.5kgf/cm at least preferably, more preferably 1.75kgf/cm at least.For the battery of diameter greater than about 0.45 inch (11.4mm), most preferably tensile stress is 2.0kgf/cm at least.
Another index of separator intensity is its dielectric breakdown voltage.Preferably, average dielectric breakdown voltage will be at least 2000 volts, more preferably at least 2200 volts.For the cylindrical battery of diameter greater than about 0.45 inch (11.4mm), average dielectric breakdown voltage most preferably is at least 2400 volts.If dielectric breakdown voltage is too low, be difficult to during the battery manufacturing, remove battery (for example, adding the high-tension retention rate that electrolyte was applied to electrode assemblie in the past) reliably with the separator that lacks or damage through electrical check.Desired is when still obtaining other desired separator performance, the dielectric breakdown value as far as possible greatly.
The average effective aperture is another prior separator intensity index.Ion is carried through the separator maximization though macrovoid is desired, if hole is too big, separator will be responsive to infiltration and interelectrode short circuit.Preferred maximum effective aperture is 0.08 μ m-0.40 μ m, more preferably is not more than 0.20 μ m.
The BET specific area is also relevant with pore size and hole count.Usually, when separator had high specific surface area, cell discharge performance was better often, but separator intensity is lower often.For the BET specific area desired be to be not more than 40m
2/ g expects that also it is 15m at least
2/ g more preferably is at least 25m
2/ g.
For good high load capacity and high power battery discharge performance, low area is desired than resistance.Thin separator often has lower resistance, but separator also should be enough firm, and this has limited the possible thinness of separator.Preferably, area is not more than 4.3ohm-cm than resistance
2, more preferably be not more than 4.0ohm-cm
2, most preferably be not more than 3.5ohm-cm
2
The separator film that is used for lithium battery is usually become by polypropylene, polyethylene or ultrahigh molecular weight polyethylene, preferably polyethylene.Separator can be the microporous barrier of one deck biaxial orientation, perhaps can with two-layer or more laminated multi-layer together so that the hot strength of expectation to be provided in orthogonal direction.Preferred single layer is to minimize cost.The polyethylene micropore property separator of suitable individual layer biaxial orientation can be available from Tonen Chemical Corp., can be available from EXXON Mobile Chemical Co., Macedonia, NY, USA.Setela F20DHI fire resisting division thing has the nominal thickness of 20 μ m, and Setela 16MMS level has the nominal thickness of 16 μ m.
Anode, negative electrode and separator band combine in electrode assemblie.Electrode assemblie can twine design for spiral, and as shown in fig. 1, it is processed like this: around mandrel the alternately band of negative electrode, separator, anode and separator is twined, when winding is accomplished, from electrode assemblie, take out mandrel.Usually around the outside of electrode assemblie, wrap up one deck separator and/or one deck electric insulating film (for example polypropylene) at least at least.This plays multiple effect: it helps assembly is fixed together, and can be used to the width or the diameter of assembly are adjusted to desired size.The outermost end of separator or other outer film layer can be used adhesive tape or fix through heat seal.
Be different from spiral and twine, electrode assemblie can form through electrode and separator band are folded.Band can be along its length direction alignment; Folding with Zhe shape form then; Perhaps anode and an electrode band can be laid perpendicular to negative electrode and another electrode band; One at electrode is striden another alternate folding (vertical orientated), under two kinds of situation, forms the anode alternately and the lamination of cathode layer.
Electrode assemblie is inserted in the outer casing container.With regard to the electrode assemblie that spiral twines, no matter be in cylindrical or prismatic container, the main Surface Vertical of electrode is in the sidewall (in other words, the central core of electrode assemblie is parallel to the longitudinal axis of battery) of container.Folding electrode assemblie is usually used in the prismatic battery.With regard to the folding electrode assemblie of Zhe shape; The orientation of this assembly is such; Make smooth electrode surface be adjacent to the opposite side of container in the opposite two ends of the lamination of electrode layer; In these configurations, the gross area on the main surface of most anode adjoins the gross area on the main surface of most negative electrode through separator, and the outermost portion on the main surface of electrode is adjacent to the sidewall of container.Like this, because the expansion of the electrode assemblie that the increase of the gross thickness of anode and negative electrode causes will receive the restriction of container side wall.
Nonaqueous electrolyte, the water that only contains minute quantity is used in the battery of the present invention as impurity (for example about at the most 500ppm by weight, depends on used electrolytic salt).Can use and be suitable for any nonaqueous electrolyte of using with lithium and active cathode material.Electrolyte comprises one or more electrolytic salts that is dissolved in organic solvent.For Li/FeS
2Battery, the instance of suitable salt comprise lithium bromide, lithium perchlorate, lithium hexafluoro phosphate, Potassium Hexafluorophosphate, hexafluoroarsenate lithium, trifluoromethyl sulfonic acid lithium and lithium iodide; Appropriate organic solvent comprises one or more in following: dimethyl carbonate, diethyl carbonate, carbonic acid Methylethyl ester, ethylene carbonate, propylene carbonate, carbonic acid 1; 2-fourth diester, carbonic acid 2; 3-fourth diester, methyl formate, gamma-butyrolacton, sulfolane, acetonitrile, 3; 5-dimethyl isoxazole, N, dinethylformamide and ether.Salt/solvent bond will provide enough electrolysis and conductivity in desired temperature range, to satisfy the battery discharge requirement.Ether usually is desired, because they are normally low viscous, have good wet volume capacity, good low temperature performance and good high load capacity discharge performance.At Li/FeS
2Especially true in the battery, than having MnO
2Negative electrode, ether are more stable, so can use higher ether level.Suitable ether includes, but are not limited to acyclic ether as 1,2-dimethoxy-ethane, 1,2-diethoxyethane, two (methoxy ethyl) ether, triglyme, tetraethylene glycol dimethyl ether and ether; With cyclic ethers as 1,3-dioxolanes, oxolane, 2-methyltetrahydrofuran and 3-methyl-2-oxazolidone (oxazolidinone).
Therefore, the various combinations that can use electrolytic salt and organic solvent are to be formed for the electrolyte of electrochemical cell.The molar concentration of electrolytic salt can change to change electrolytical electric conductivity.The suitable instance that contains one or more nonaqueous electrolytes that are dissolved in the electrolytic salt in the organic solvent including, but not limited to 1 moles per litre of solvent concentration 1; 3-dioxolanes, 1; 2-diethoxyethane and 3; The 5-dimethyl isoxazole (24.80: 60.40: the 0.20wt%) trifluoromethyl sulfonic acid lithium in the solvent blend (14.60wt%), its conductivity is 2.5mS/cm; 1.5 moles per litre of solvent concentration 1,3-dioxolanes, 1,2-diethoxyethane and 3, the 5-dimethyl isoxazole (23.10: 56.30: the 0.20wt%) trifluoromethyl sulfonic acid lithium in the solvent blend (20.40wt%), its conductivity is 3.46mS/cm; With 0.75 moles per litre of solvent concentration 1,3-dioxolanes, 1,2-diethoxyethane and 3, (63.10: 27.60: the 0.20wt%) lithium iodide in the solvent mixture (9.10wt%), its conductivity was 7.02mS/cm to the 5-dimethyl isoxazole.Electrolytical conductivity used in electrochemical cell of the present invention is usually greater than about 2.0mS/cm, ideally greater than about 2.5 or about 3.0mS/cm, is preferably more than about 4, about 6 perhaps about 7mS/cm.
Can adjust concrete anode, negative electrode and electrolytical composition and quantity so that battery manufacturing, performance and the storage characteristics of expectation to be provided.
Can use any suitable technology to come closed and sealed battery.These technologies can be including, but not limited to curling, stretching (redrawing) again, fitted tube folder (colleting) and its combination.For example,, after inserting electrode and insulator cone, in tube, form crimping, packing ring and cap assemblies are placed (comprising battery cover, contact spring and exhaust lining) this openend for the battery among Fig. 1.Cell support on crimping, is pushed away packing ring and cap assemblies downwards against crimping simultaneously.The top diameter of the tube more than crimping reduces so that packing ring and cap assemblies are fixed on the appropriate location in the battery along with fan-shaped collet chuck.After being assigned in battery through the aperture in exhaust lining and the lid electrolyte, venting ball is inserted in this lining in battery cover, to make the aperture sealing.Above battery cover, PTC device and end polar cap are placed on the battery, by the mould that curls the top of tube is curved inwardly holding retention washer, cap assemblies, PTC device and end polar cap, and accomplish the sealing of the openend of tube through packing ring.
Foregoing description relates in particular to cylindrical Li/FeS
2Battery is like FR6 and FR03 type, as defined among International Standards IEC 60086-1 and the IEC 60086-2 (being published Geneva, Switzerland by InternationalElectrotechnical Commission).Yet, the battery that the present invention also can be adapted to other battery size and shape and have other electrode assemblie, shell, sealing and the design of decompression exhaust hole.
In following examples, will set forth characteristic of the present invention and its advantage further, wherein unless otherwise mentioned, at room temperature make an experiment.
Embodiment 1
The cylindrical Li/FeS of FR6 type with spiral winding electrode assemblie
2Battery is with at the about 0.455cm of about 0.373-
3The electrode assemblie voidage of the every centimetre of different interface electrode assemblie height the in/cm scope is processed.Volume through being adjusted at the space in the active material mixture that is coated on the negative electrode changes voidage.These various combinations through design of mixture, thickness and assembling are accomplished.The spacer material that is used for all batteries is the capillary polypropylene material of high crystalline state, uniaxial orientation, has 25 μ m nominal thickness.
Embodiment 2
The sample of the battery of preparation embodiment 1 is in order to test.For each group of the voidage with given per unit height, some batteries keep discharge, and some battery discharges 50% (reaching required time to remove 50% rated capacity with the discharge of 200mA speed).Discharge is not carried out the test of relevant shock-testing with 50% discharge battery, at test period and test the ambient temperature of monitoring each battery of being tested in back 6 hours.
For shock-testing, the sample battery is placed on the flat surface, the bar of diameter 15.8mm is striden the sample center place, from highly being that 61 ± 2.5cm falls the object of 9.1kg to sample.The sample battery is impacted, and its longitudinal axis is parallel to flat surface, perpendicular to the longitudinal axis across the bar of the diameter 15.8mm at battery center.Each sample only receives one-shot.
The ambient temperature of the battery of discharge does not all have above 170 ℃.The percentage of 50% discharge battery of temperature above 170 ℃ is mapped to external world.The best curve of match original plotting point is shown among Fig. 2, the voidage of its per unit height (cm of unit
3/ cm) at the x axle, and the percentage of the battery of ambient temperature above 170 ℃ is at the y axle.
Shock-testing is the result show, when the electrode assemblie voidage reduced, the percentage with battery of the ambient temperature that surpasses 170 ℃ raise.By the curve among Fig. 2, with the 0.45cm that voidage is about interfacial level that has of prediction 0%
3The battery of/cm will have the ambient temperature above 170 ℃, and predict that the voidage above 60% is approximately 0.37cm
3/ cm's will be above 170 ℃.High ambient temperature is owing to the infringement of separator, and this causes producing the internal short-circuit of heat.
Two FR6 Li/FeS behind different discharge levels
2The check subsequently of battery shows, during battery discharge 50%, the net increase of the electrode volume that the FR6 battery is total (its carry out along with discharge and become bigger) causes the bending of electrode band and the prostheses of warpage and flattening electrode assemblie.On the contrary, has the Li/MnO that spiral twines electrode
2The similar check of battery has shown that electrode assemblie does not almost have recognizable variation when 50% discharge.Difference between the volume of active material volume and exoelectrical reaction product has been explained at Li/FeS
2Than Li/MnO
2The spiral of battery twines the difference of the discharge effect on the electrode assemblie.
Embodiment 3
Made four batches of FR6 batteries, every batch has the separator that is made from a variety of materials.The description of spacer material is provided in the table 1, and typical separator performance as being confirmed by the method that is described below, is summarized in the table 2.Batch spacer material that A is used is identical with the material of the battery that is used for embodiment 1.Each battery comprises the electrolyte of about 1.60g, and this electrolyte is by 1,3-dioxolanes, 1, and 2-dimethoxy-ethane and 3, the 5-dimethyl isoxazole (63.05: 27.63: 0.18, formed by the LiI salt of the 9.14wt% in the solvent blend by weight).Table 1
Batch A | Batch B | Batch C | Batch D |
The capillary polypropylene of high crystalline state uniaxial orientation, 25 μ m are thick | The capillary polypropylene of high crystalline state uniaxial orientation, 20 μ m are thick | The micropore ultra-high molecular weight polyethylene of amorphous state biaxial orientation, 20 μ m are thick | The microporous polyethylene of amorphous state biaxial orientation, 20 μ m are thick |
For whole batches of A-D, use identical battery design.This battery design is that a kind of battery than embodiment 1 (its electrode assemblie voidage is about 0.452 with the ratio of interfacial level) has more substantial active material, in cathode mix, has the FeS of higher concentration
2And have higher electrode interface surface area and have lower anode: the design of the total input capacity ratio of negative electrode causes battery interface capacity to increase by 22%.
Embodiment 4
Make the battery discharge 50% of each batch among the embodiment 3, carry out the test of relevant shock-testing then.For a batch A, the percentage that surpasses 170 ℃ battery in this test is 20%, is 80% for batch B, is 0% for batch C and D.
Than the battery (its electrode assemblie voidage is about 0.452 with the ratio of interfacial level) of embodiment 1, through improving interface capacity 22%, the percentage that surpasses 170 ℃ battery in this shock-testing brings up to 20% from 0%.The voidage that the battery of batch A has a decrease is with the net increase of the volume that holds (than the volume of unreacted active material) exoelectrical reaction product, and this has increased viewed Li/FeS among the embodiment 2
2The reaction of the discharge of electrode assemblie.
Than a batch A, the percentage that the thickness of the spacer material that reduces among batch B helps in shock-testing, to surpass 170 ℃ battery further is increased to 80% from 20%.
Although the thickness of the spacer material among batch C and the D is identical with batch thickness of B separator, in batch C or batch D, there is not battery.Although voidage in the negative electrode and spacer material thickness have all reduced in batch C and D, the result of batch C and D can compare with the battery (its electrode assemblie voidage is about 0.452 with the ratio of interfacial level) of embodiment 1.
Embodiment 5
In than underload and higher load discharge test, the actual performance of using three batches FR6 battery to come comparison FR6 battery.First batch is batch D of embodiment 3.The characteristic of batch D is summarized in the table 3.Listed numerical value is nominal value and possibly in typical manufacturing tolerance, changes.
Make the battery among batch E and the F according to prior art.Battery among batch F is similar to those (its electrode assemblie voidage is about 0.452 with the ratio of interfacial level) among the embodiment 1.The characteristic of batch E and F is shown in Table 3.In batch E, use with batch F in identical spacer material, but in batch E, changed the cathode mix composition and than a batch F, battery interface capacity has increased by 18%.In batch D, use thin separator (20 μ m are thick) to make and increased by 22% than a batch F battery interface capacity.Table 3
Embodiment 6
The battery of each among batch D, E and the F under 200mA continuous discharge to 1.0 volt and under 1000mA continuous discharge to 1.0 volt.Table 4 has compared the result.Table 4
Test | Batch D | Batch E | Batch F |
200mA | 3040mAh | 2890mAh | 2417mAh |
1000mA | 2816mAh | 2170mAh | 2170mAh |
Confirm following spacer material performance according to correlation method.Unless otherwise mentioned, whole disclosed performances at room temperature (20-25 ℃) confirm.Tensile stress according to ASTM D882-02, uses Instron 1123 type UniversalTester to confirm.Sample is cut into 0.50 inch (1.27 centimetres) * 1.75 inches (4.45 centimetres).Initial length between vices be 1 inch (2.54 centimetres) and strain rate be 2 inches (5.08 centimetres)/minute.Calculate tensile stress according to applied force divided by initial area of section (width perpendicular to the sample of applied force multiply by sample thickness).Maximum effective aperture, it is to measure on the image that obtains down in 30,000 times of amplifications of use scanning electron microscopy and cover 4 μ m * 3 μ m zone.For each separator sample, image is formed by two main surfaces.On each image, measure maximum pore to confirm maximum round diameter, it is (maximum effective diameter of single hole) in the scope of hole wall.(that is the mean value of four single holes) is calculated through the maximum effective aperture of two maximum pore on average each side in the maximum effective aperture of sample.Porosity, it is confirmed as follows: the sample of (1) cutting separator, (2) weighing sample; (3) length of measuring samples, width and thickness; (3) from weight and measured value bulk density, (4) are with the solid density of bulk density divided by the separator polymer resin, like what provided by separator manufacturer; (5) dividend (dividend) multiply by 100 and (5) from this value, deduct 100.Dielectric breakdown voltage; It is to confirm like this: the separator sample is placed between two stainless steel pins; Each pin diameter is 2 centimetres and has the discoid tip; Use QuadtechModel Sentry 20 flash test devices (hipot tester), apply the voltage of raising at the pin two ends, and write down the voltage (voltage during the arc-through sample) that is shown.Tensile elongation (elongation at break), it uses Instron1123 type universal testing machine to confirm according to ASTM D882-02.Sample is cut into 0.50 inch (1.27 centimetres) * 1.75 inches (4.45 centimetres).Initial length between vices be 1 inch (2.54 centimetres) and strain rate be 2 inches (5.08 centimetres)/minute.Tensile elongation is to calculate like this: sample length deducts initial sample length during fracture, and both differences multiply by 100% divided by initial sample length and dividend.Area is than resistance (ASR), for the separator sample in the electrolyte that is suspended between two platinum electrodes, use 34 type electricity lead-ohmer (available from Yellow Springs Instrument, YellowSprings, OH USA) carries out resistance measurement to confirm this value.Used electrolyte solution is 1,3-dioxolanes, 1, and 2-dimethoxy-ethane and 3, the 5-dimethyl isoxazole (63.05: 27.63: 0.18, the 9.14wt%LiI salt in the solvent mixture by weight).In less than the water of 1ppm and atmosphere, all test less than the oxygen of 100ppm.The electric insulation sample holder is used for clamping separator sample, and wherein area is 1.77cm
2Separator be exposed, this clamper is immersed electrolyte solution, make the part of clamper clamped sample be positioned at interval the middle of 0.259 centimetre two platinum electrodes.Resistance between measurement electrode.From electrolyte, take out clamper, the separator sample is inserted in the clamper, clamper is slowly put into electrolyte solution to the identical level that is provided with, make sample be full of electrolyte fully and entrained bubbles not in sample.Measuring resistance.Use computes ASR:ASR=A (R
2-R
1+ ρ L/A) wherein A is the area of the separator sample that is exposed, R
2Be the resistance value when having film, R
1Resistance value when being no film, L is that separator thickness of sample and ρ are used electrolytical conductivity.Specific area, and use TriStar gas absorption analyzer (available from MicromeriticsInstrument Corporation, Norcross, GA USA) confirms through the BET method.The sample of the separator of 0.1g-0.2g is cut into less than 1cm
2Fragment with the accommodate sample clamper, under nitrogen stream, made the sample degassing 1 hour at 70 ℃, use nitrogen as adsorbent gas and collect complete adsorption/desorption thermoisopleth and carry out the pore-size distribution analysis.
Embodiment 7
Cylindrical FR6 type lithium/FeS with spiral winding electrode assemblie
2Battery is by different average particle size particle size FeS
2Particle is processed: the coarse granule size FeS of 22 μ m (contrast), 75 μ m
2, 5-10 μ m the FeS of medium milling
2The FeS of the jet grinding of (calculating valuation) and 4.9 μ m
2Except FeS
2Outside the technique change of average particle size particle size and typical and expection, battery is identical with the battery of batch D of table 3.Fig. 3 a and 3b respectively by the cathode slurry mixture of conventional (grinding) and medium milling process the SEM photo of cross section of negative electrode of coating.
2/28
second * 10/ hour DSC tests the discharge time of each battery to use 1500/650mW mentioned above.The result is shown among table 5a and the 5b.Use contains the FeS of medium milling
2Battery carry out two groups of tests.Table 5a
table 5b
Operation FEP | Contrast | 22 μ m | Medium milling 5-10 μ m | Improve | Contrast | 22 μ m | Medium milling 5-10 μ m | Improve |
1.2V | 188 minutes | 236 minutes | 1.25 | 184 minutes | 230 minutes | 1.25 |
1.1V | 281 minutes | 311 minutes | 1.11 | 277 minutes | 304 minutes | 1.10 |
1.05V | 305 minutes | 329 minutes | 1.08 | 300 minutes | 322 minutes | 1.07 |
1.0V | 318 minutes | 338 minutes | 1.06 | 314 minutes | 331 minutes | 1.05 |
From table 5a and 5b, can obviously find out, when the prior art with 22 μ m average particle size particle size contrasts FeS
2The coarse granule size FeS of particle and 75 μ m average particle size particle size
2When particle is compared, the FeS of working medium and jet grinding
2The battery of granulate preparation provides significantly long discharge time (to 1.05 volts).The FeS that contains medium milling
2Battery for also having kept cut-ff voltage more than or equal to 1.2 (volts) more than or equal to 1 volt situation average 69.6% running time, and control group is only to having kept above-mentioned voltage average 58.9% running time.Equally, the FeS that contains jet grinding
2Battery is for having kept cut-ff voltage more than or equal to 1.2 (volts) more than or equal to 1 volt situation 85.7% discharge time.
Embodiment 8
Structure has FR6 type cylindrical lithium/FeS that spiral twines electrode assemblie
2Battery.Mean F eS
2The thickness of particle size, electrolyte composition and separator is with changing described in the table 6.With the technique change of expecting, all the other battery characteristics are described identical with table 3 batch D except that typical.Battery 1-4 represents the prior art battery.Table 6
*(calculating estimated value)
2/28 second * 10/ hour DSC test is tested each battery to utilize 1500/650mW.Electrolyte-separator resistance and FeS
2Acting among Fig. 4 of particle size set forth.The curve chart of each battery batch set forth separator thickness reduce, use less average particle size particle size FeS
2Particle and electrolytical type be the influence of target efficient respectively.In Fig. 4, nethermost line (lower most line) has been represented the curve chart of line of best fit of the result of the test of battery 1-4.Remaining line equally, has from bottom to top been represented the result of battery 5-8,9-12 and 13-16 respectively.
Embodiment 9
In battery makes the time limit in week, measure and have FR6 type cylindrical lithium/FeS that spiral twines electrode assemblie
2The anode voltage of battery.Battery has the substantially the same structure described in batch D with table 3, and difference is the FeS of a kind of battery by 22 μ m
2The average grain structure, second kind of battery uses the FeS of average-size as the medium milling of 5-10 μ m (calculating valuation)
2Particle and the third battery use the FeS of the jet grinding of average-size 4.9 μ m
2Particle and process variations scheme typical and expection.As the function of depth of discharge as shown in Figure 5, to the anode voltage mapping of each battery.In Fig. 6, the full cell voltage as the function of depth of discharge is mapped.Test program is described hereinbefore.
Under 50% depth of discharge, when average particle size particle size when 22 μ m reduce to 5.2 μ m, anode voltage has reduced 40 millivolts.FeS
2Average particle size particle size is reduced to 4.9 μ m from 22 μ m makes anode voltage reduce 150 millivolts.Construct and test the L92 electrochemical cell in a similar manner.Find to use the FeS of average particle size particle size disclosed herein
2,, improved total cell voltage being independent of under any given depth of discharge of battery sizes.
Embodiment 10
FeS
2Average particle size particle size though under standard ambient condition, influence high battery performance strongly, has even bigger influence at low temperatures.Following table 7 has compared two kinds of different researchs, and average particle size particle size is negative electrode and the contrast FeS of average particle
size particle size 22 μ m of the medium milling of 5-10 μ m (calculating valuation)
2, and battery performance is as the function of temperature.With the process variations scheme of expecting, construct battery except that typical with the said substantially the same mode of table 3 batch D.This test is like the proposed standard analog D SC-ANSI application of preceding (1500mW/650mW) that limits to 1.05 volts.Reduce particle size and under environmental condition,
improved performance 5% or bigger, and under-20 ℃, observe improvement more than 600%.Table 7
| Contrast | Medium milling | The performance ratio | Contrast | Medium milling | The performance ratio |
Temperature | Minute | Minute | | Minute | Minute | |
21℃ | 304 | 325 | 1.07 | 302 | 318 | 1.05 |
0℃ | 178 | 227 | 1.27 | 186 | 121 | 1.14 |
-20℃ | 14 | 102 | 7.28 | 16 | 100 | 6.25 |
The people of embodiment of the present invention with skilled person will appreciate that under the condition of the spirit that does not deviate from disclosed scheme and can carry out various changes and improvement the present invention.